Kingsman MQZDV3318N, MQZDV3622, MQZDV3318NE, MQZDV3318LP, MQZDV3318LPE Installation Instructions Manual

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Page 1

Solara

Installation Instructions

Listed Certified for USA and Canada

Model Numbers MQZDV3318, MQZDV3622

“Zero Clearance” Direct Vent Gas Fireplace

Stock #’s: MQZDV3318N, MQZDV3318NE, MQZDV3318LP, MQZDV3318LPE,

MQZDV3622N, MQZDV3622NE, MQZDV3622LP, MQZDV3622LPE

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other

ases, unless a certified kit is used.

These instructions must be kept with the unit for future reference.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91

Read this complete manual before beginning installation.

FOR YOUR SAFETY

Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What To Do If You Smell Gas

Do not try to light any appliance.

Extinguish any open flame.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbour's phone.

If you can not reach your gas supplier, call the fire department.

For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3 Ph: (204) 632-1962

Printed in Canada January 18, 2012 Part # 3318MQ-MAN

Page 2

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

Page 3

Table of Contents

Pre-installation Questions and Answers…………………………………............. 2

Operating Instructions………………………………………………………............ 2

Table of Contents……………………………………………………………........... 3

Mobile Home/Manufactured Housing Installation……………………................. 4

Warnings, Installations, and Operations…………………………………............. 5-6

Installation Requirements for the Commonwealth of Massachusetts…............ 6

MQZDV3318

Locating your Appliance........................................................................ 7

Fireplace Dimensions............................................................................ 7

Framing for your Gas Fireplace............................................................. 8

Framing and Facing Requirements....................................................... 9

MQZDV3622

Locating your Appliance........................................................................ 10

Fireplace Dimensions............................................................................ 10

Framing for your Gas Fireplace............................................................. 11

Framing and Facing Requirements....................................................... 12

How To Install Clean View Kit (CVCK).............................................................. 13

Clearances - ZDV3318/3622 - Mantels & Surrounds........................................ 14

Mantel Leg Clearances..................................................................................... 15

Clearance to Combustibles............................................................................... 16

Wall Mount Surrounds....................................................................................... 17

Fan Kit Installation............................................................................................. 18

Brick Installation……………………………………………………………………... 19 Porcelain Panel Installation………………………………………………………… 20

General Glass Information................................................................................ 21

Gas Line Installation………………………………………………………………… 21

Burner System Removal................................................................................... 22

Millivolt System, Lighting, & Burner Control...................................................... 23

Burner System Maintenance............................................................................ 24

Conversion Kit Instructions – PART A............................................................... 24-25

Gas Conversion Kit For Top Convertible Pilot PART B..................................... 26

Gas Conversion for Modulator – PART C......................................................... 27

IPI Electronic Ignition System............................................................................ 28-32

IPI Lighting Instructions..................................................................................... 33

Trouble Shooting The Gas Control System....................................................... 34

MQLOGC22 Log Assembly............................................................................... 35-36

MQRSP5........................................................................................................... 37-38

Vent Termination............................................................................................... 39

General Vent Installation Information................................................................ 40

Installation Of Side Wall Venting....................................................................... 40

Venting Table.................................................................................................... 41

Vertical Venting................................................................................................. 42

Vertical Venting over 15 Feet............................................................................ 43

ZDV3318 Parts List........................................................................................... 44

ZDV3622 Parts List........................................................................................... 45

Kingsman Parts ZDV3318/3622........................................................................ 46

Limited Lifetime Warranty.................................................................................. 47

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Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for F ire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE)HOMES AFTER FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES IN CANADA.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor

For required venting components see venting installation in appropriate section of this man u al.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.

or ceiling, during installation of appliance or venting.

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Warnings, Installations and Operations

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.

In the U.S.A

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).

WARNING

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product warranties.

4. For safe operation, glass doors must be closed.

5. When purging the gas line, the glass front must be removed.

6. Do not strike or abuse glass. Take care to avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be replaced prior to operating this appliance.

14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

18. Do not operate appliance unless completely installed as per installation instructions.

19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

22. Ensure that power to the Fireplace is turned off before servicing.

23. Do not operate this Fireplace without the glass front or with a broken glass.

24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified installer, service agency, or the gas supplier.

25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

WARNING

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

Page 6

• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they

provide a primary heat source.

• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.

Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).

In USA see local codes.

Operations and Maintenance Instructions

For safe installation and operation note the following:

• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.

• Never use your gas fireplace as a cooking device.

• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and d angerous operation. Verify proper operation after servicing.

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the

requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;

• Have battery back-up power;

• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and

• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of

vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).

B. A carbon monoxide detector shall:

• Be located in the room that houses the appliance or equipment;

• Be either hard-wired or battery powered or both; and

• Shall comply with NFPA 720 (2005 Edition).

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Page 7

MQZDV3318 - Locating your Appliance

MQZDV3318 Fireplace Dimensions

Installing with Top Vent

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall

MQZDV3318 -CVCK (Clean View Circulating Kit)

MQZDV3318 louvered

Page 8

For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.

MQZDV3318 - Framing for your Gas Fireplace

MQZDV3318 Louvered

MQZDV3318 WITH CVCK (CLEAN VIEW CIRCULATING KIT)

When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.

5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with 33CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.

6. When installing MQSWF surround, the fireplace must be raised a minimum of 2 7/8” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)

Framing Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

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Z33CVCK - Framing and Facing Requirements

MQZDV3318 WITH Z33CVCK (CLEAN VIEW CIRCULATING KIT)

Z33CVCK - with Wall Surround

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MQZDV3622 - Locating your Appliance

MQZDV 3622 Fireplace Dimensions

Installing with Top Vent

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall

MQZDV3622 -CVCK (Clean View Circulating Kit)

MQZDV3622 louvered

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It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.

MQZDV3622 - Framing for your Gas Fireplace

MQZDV3622 Louvered

MQZDV3622 WITH CVCK (CLEAN VIEW CIRCULATING KIT)

4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.

For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with 36CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.

6. When installing MQ36SWF surround, the fireplace must be raised a minimum of 2 1/2” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)

Framing Specifications

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

Page 12

Z36CVCK - Framing and Facing Requirements

MQZDV3622 WITH Z36CVCK (CLEAN VIEW CIRCULATING KIT)

Z36CVCK - with Wall Surround

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How To Install Clean View Kit (Cvck)

For ZDV3318/ZDV3622/ZDV6000/ZDV3320/MQRB3328/MQZDV3318/MQZDV3622

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

NOTE: When using the Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote Controls, variable speed control, and or fan modules) locate them in the Clean View access area, unless other shielding devices like our IPI Component box is used.

CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.

1. Install optional fan kit (see Fan Instruction).

2. Fold two standoffs up into position and mount with supplied screws. (FIG 1) For ZDV6000/ ZDV3320/ MQRB3328 models use the larger (8”) standoffs. On the ZDV3318 unit, remove the large 8” standoffs.

3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)

4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.

5. Using four [4] supplied #6 screws, fasten CVCK kit to the inside frame of unit.

6. Using ten [10] supplied screws, install the top shield into the CVCK.

7. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.

8. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.

NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove the four [4] screws from the bottom panel. Once screws are removed, bottom panel can be removed to gas valve and fan system.

Page 14

CLEARANCES - MQZDV3318/3622 - Mantels & Surrounds

Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets

the minimum height and width require ments for a combustible mantel.

Page 15

Mantel Leg Clearances

Mantels

Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.

Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.

Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs. For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).

Surrounds

If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.

Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.

Page 16

MQZDV3318 - Clearance to Combustibles

Clearance to Combustibles

Back (from Standoffs) 0 inches/0 mm Side (from standoffs) 0 inches/0 mm Floor 0 inches/0 mm Ceiling (from bottom of fireplace) 60 inches/150 cm Top (from standoffs) 0 inches/0 mm Louvered Unit Top of 90 degree bend in Minimum

Enclosure of 37.75 to 40 inches 3 1/4 inches/140 mm / All Vent Systems Enclosure over 40 inches 2 1/2 inches/38mm/All Vent Systems

CVCK Unit (non louvered) Top of 90 degree bend in Minimum

Enclosure of 40.5inches to 43 inches 5 inches/38 mm / All Vent Systems Enclosure over 43inches 2 1/2 inches/38mm All vent Systems

Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp

Systems

(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.

For units with CVCK (Clear View Circulating Kit) see framing with CVCK to establish floor heights

MQZDV3622 - Clearance to Combustibles

Clearance to Combustibles

Enclosure of 42 to 46 inches 5 1/2 inches/140 mm / All Vent Systems Enclosure over 46 inches 2 1/2 inches/38mm/All Vent Systems

CVCK Unit (non louvered) Top of 90 degree bend in Minimum

Enclosure of 44.5inches to 48.5 inches 5 inches/38 mm / All Vent Systems Enclosure over 48.5inches 2 1/2 inches/38mm All vent Systems

Systems

For units with CVCK (Clear View Circulating Kit) see framing with CVCK to establish floor heights

Page 17

MQSW Wall Mount Surround Dimensions

Installation of MQ Wall Mount Surrounds

MQ33SWF MQ36SWF

35-5/16” 37-5/32”

45-13/16” 50-5/16”

28-3/8” 32-15/16”

17-13/16” 19-5/8”

8-3/4” 8-3/4”

1” 1”

1-3/16” 1-3/16”

1. Set Surround Lip on CVCK Ledge and ensure that it is securely in place.

2. Swing the upper portion of the Surround so that the Surround Ledge is resting on top of the CVCK Deflector Lip.

3. Align the Mounting Screw Holes and fasten the Surround in place with the supplied screws.

4. Attach optional decorative bands as desire.

5. To remove, simply reverse these steps.

Page 18

Fan Kit Installation

WARNING:

Electrical Grounding Instructions.

This appliance is equipped with a three-pronged

(grounding) plug for your protection against shock

hazard and should be plugged directly into a properly

grounded three-prong receptacle. Do not cut or remove

the grounding prong from this plug.

Fan installation Instructions for ZDV6000/3320/3318/3318MQ with or without CVCK (Clean View Circulating Kit).

Note:

Install Fan Kit Before Installing optional CVCK (Clean View Circulating Kit). If CVCK has been installed into framing additional access is provided by removing screws from bottom panel of CVCK. See Installing Clean View Kit (CVCK).

1. Slide fan housing into unit and place over 2 Fan Retainer Tabs. Tabs are pre punched and bent up (*Note: on 6000/3320 units, these Tabs are located on the right side of the unit). Rubber grommets at the base of the fan should fit snugly over the tabs.

2. For Fan Disc Installation these units have been installed with a sliding track system. Install the Thermodisc provided with the Fan Kit. Place Thermodisc into sliding assembly (Fig.1), and attach 2 leads exiting right side of the fan housing into thermodisc. Now slide disc assembly into thermodisc track (Fig.2). Place swivel handle of disc assembly on track to lock into position. To service disc simply pull swivel handle slide towards you while rotating handle to access disc.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Parts List:

1ea. Fan comes with 4ft cord. Two 14” leads (female ends) 1ea. Variable speed control (wall mount type) 1ea. Thermodisc 1 Thermodisc mount assembly

CAUTION: DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM

3. Wire Junction Box and wall mounted variable speed control to 120v. Install a duplex outlet to junction box and plug fan into outlet.

4. Turn the wall switch on (clockwise). Turn fireplace on. Once the

5. To set the minimum fan speed, remove the variable switch from

Electrical Services

All optional Fan Kits are equipped with a 120V, 60Hz, .4amp blower. Note: All electric connections are to be made in accordance with CSA Standard C22.1 – Canadian Electrical Code part I or with the National Electrical Code, ANSI/NFPA 70 (latest edition) and /or in accordance with local codes.

sensor in the unit reaches operating temperature (approximately 10 to 15 minutes) the fan will turn on. The fan can be switched off if desired by turning the wall switch fully counter clockwise.

the wall mount. Turn the variable speed wall controller to its minimum setting (fully counterclockwise). Use the set screw on the side of the variable speed controller to increase or decrease the minimum fan speed (lowering the minimum fan speed will decrease sound level created by fan). Reinstall switch into wall mount and cover with face plate.

Note:

To service fan with CVCK Kit installed see Removing Burner System in manual. If CVCK is finished with a MQSW Wall Surround the MQSW may be removed by removing the 4 attachment screws and removing the MQSW allowing access into the bottom of the fireplace to service blower.

Warning: appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Electrical Grounding Instructions. This

Page 19

for ZDV3318/3622 models only

Brick Installation - For Models MQZDV3318/MQZDV3622

1. Remove 3 mounting screws from air adjustment plate and remove plate. If this is a ZDV3318 or ZDV3622 the false bottom will also have to be removed. (Note: Air adjustment plate must be reinstalled in the same position in which it was removed.

2. Remove top brick clip and screws from firebox side. Screws will be reused for the installation of side Liner Panels. (Fig. 1)

3. Remove four side screws from the firebox bottom. There are two screws per side. Screws will be reused for the installation of side

Liner Panels. (Fig. 1)

4 Place rear Liner Panel against back of firebo x. When placing Panel tilt panel towards y ou and lift panel ov er the b urner assembly. (Fig. 2)

5. To place side Liner Panels rotate panel towards you and place bottom edge of panel over the front ledge of firebox. (Fig. 3) Rotate

panel upright and slide back up to face of rear Liner Panel. Make sure top of side Liner Panel is engaged with top of rear Liner Panel. (Fig 4 - Detail: A) To finish the installation fasten bottom of side Liner Panel with screws removed in step 3 and fasten top

of side Liner Panel with screws removed in step 2.

6. Using screws removed in step 1 reinstall air adjustment plate and false bottom.

(Note: If air adjustment plate was required to be installed in the up position it is not required to reinstall the air adjustment plate.

Not installing the air adjustment plate will leave mor of the rear Liner Panel exposed for a more finished appearance.

Page 20

Z3318PRL/Z3622PRL Porcelain Panel Installation Guide

1. Make note of the position of the air adjustment plate before removing it. This position will have to be recalled when the air adjustment

plate is reinstalled.

2. Remove three (3) mounting screws from air adjustment plate and extract it from the firebox. (NOTE: The false bottom will have to be

removed on models ZDV3318 and ZDV3622.)

3. Remove the top brick clips, and their respective screws, from the inside sides of the firebox. These removed screws will be reused

for installation of the side liner panels.

4. Place the rear liner panel against the back of the firebox. When placing the panel, tilt it towards you while lifting it over the burner

assembly,

5. To place the side liner panels, rotate it towards you while placing the bottom edge over the front ledge of the firebox, Then, rotate the

panel upright and slide it back towards the rear liner panel. Make sure the top of the side panel is engaged with the top of the rear panel as shown in the illustration below. Once all the liner panels are installed, ensure they are sitting flush to the walls of the firebox.

6. Reinstall the air adjustment plate back to its original position. (NOTE: Only for instances where the adjustment plate is in the extreme

up position, it is not necessary to reinstall the plate. One may prefer not to install the plate for a more finished appearance.)

7. If applicable, reinstall the false bottom.

For Models ZDV3318/ZDV3622

MQZDV3318/MQZDV3622

Page 21

General Glass Information

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive

common household glass cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the circumstances.

Glass Replacement

The glass should be replaced by a qualified person. REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS These models can use either tempered glass or Robax ceramic

or coated Neaoceram glass. Must be 5mm thick. To replace glass, clean all materials from door frame. Scrape off

old silicone down to metal. Using a high heat silicone (temperature-resistant to 500°F (260°C) apply a continuous bead of approximately 1/32” to all four sides of frame and insert glass with new gasket. Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 minutes. The door can be re-installed by reversing Steps 1 & 2. Use caution when removing broken glass, wear gloves.

Removal of the Glass Door

1. Unlatch the two latches located behind the upper grill.

2. To remove, pull frame forward and lift from bottom door retainer.

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.

2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.

3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.

Gas Specifications

Models MQZDV3318N MQZDV3318LP MQZDV3622N MQZDV3622LP

Fuel Natural Propane Natural Propane Gas Control Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable Input

Maximum 19,000 BTU 18,000 BTU 21,000 BTU 21,000 BTU Low 12,100 BTU Low 11,900 BTU 14,200 BTU 16,200 BTU

Orifice Size #45 #55 #43 #54 (0 - 4500 ft)

Air Shutter 3/16” Open 9/32” Open 3/16” Open 3/8” Open Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT

Gas Supply Pressure Minimum Normal Maximum Natural Gas 5.5” 7” 9” Liquid Propane 11” 11” 12”

Manifold Pressure Natural Gas Liquid Propane

Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa

6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

Note: The gas line connection may be made of 1/2” rigid pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.

Important: Always check for gas leaks with a soap and

water solution. Do not use open flame for leak testing.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas

appliance. This T-handle gas shut-off valve must be listed and approved by the state of

Massachusetts.This is in reference to the state of Massachusetts state code CMR238.

Warning and Cautions.

• Do not clean when the glass is hot.

• Do not use abrasive cleaners.

• Using a substitute glass will void all product warranties.

• Do not strike or abuse glass. Care must be taken to avoid breakage of the glass.

• Do not operate this fireplace without the glass front or with a broken glass.

Page 22

If fireplace has been installed with optional CVCK (Clean View Circulating Kit) to service fan system or burner system controls, the access cover and burner system pan will have to be removed.

Access Cover Removal

1. Remove door, logs, brick panels, burner grate, rock platform and burner from firebox.

2. Burner grate or optional rock platform are fastened by 2 screws. There is one right and one left assembly Remove screws and take out grate or rock platform.

3. Remove Log Support Plates right and left of burner, log support plates are loose and not fastened in place.

4. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.

5. Remove 10 screws holding access cover in place. Push down on one corner of access cover to break seal of cover. Once loose cover can be slid under firebox bottom to expose gas connection.

*CAUTION ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN

Removing Burner System

1. Complete all steps in Access Cover Removal Instructions.

2. Disconnect gas line connection at burner system through access cover opening.

3 Remove extension knobs and wiring from face of gas valve.

4. Remove screws from perimeter of burner system pan. Lift pan at one back corner and rotate pan up from back of firebox. Make sure, when tilting up and removing burner system that all fan and valve control wiring is disconnected at this time.

To re-install access cover/burner system. Remove old Mil Pac sealant and apply new sealant. After new sealant is applied, reverse removal procedure to re-install parts.

Burner System Removal for MQZDV3318/3622

MQZDV3318 /3622 Fireplace

MQZDV3318 /3622 Burner System

*CAUTION BEFORE STARTING REMOVAL OF PARTS TURN OFF GAS SUPPLY. DISCONNECT 110 VOLTS TO FAN SYS-

TEM AND DISCONNECT 110 VOLTS TO ELECTRONIC IGNITION B URNER SYSTEM IF APPLICABLE

*Caution high temperature sealant has been applied to access cover and burner system pan. New sealant will have to be

applied when re-installing access cover and burner system to maintain the integrity of the sealed combustion chamber. Mil Pac

part #840099 or Kingsman part # 100-15MP sealant can be purchased from your Kingsman retailer or distributor.

WARNING:

Electrical Grounding Instructions. This appliance is equipped with a three-pronged (grounding) plug

for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

Do not cut or remove the grounding prong from this plug.

Page 23

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss

of life.

A This appliance has a pilot which must be lighted by hand. When

lighting the pilot, follow these instructions exactly.

B Smell all around the appliance area for gas. Be sure to smell next

to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light an appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

BEFORE LIGHTING

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C Use only your hand to push or turn the gas control knob. Never use

tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion.

D Do not use the appliance if any part has been under water. Immediately

call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.

1. Stop! Read the safety information above this label.

LIGHTING INSTRUCTIONS

2. Set the thermostat to lowest setting.

3. Turn off all electrical power to the appliance.

4. Locate valve under the burner assembly.

5. If the control knob is not already in the off position, i.e. the word “OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn 3 clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not use force.

6. Wait five [5] minutes to clear out any gas. If you then smell gas. STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.

7. Now push in the control knob slightly and turn 4 counter-clockwise to the “PILOT” position.

TO TURN OFF THE APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Open the control access door.

Recommended Maximum Lead Length (Double Wire)

When Using Wall Switch or Thermostat

Wire Size Max. Length

14ga 100ft [30.4m] 16ga 64ft [19.5m] 18ga 40ft [12.1m] 20ga 25ft [7.6m] 22ga 15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO

MILLIVOLT SWITCHES OR THERMOSTAT.

8. Push in the control knob all the way and hold it. With the other hand push in the red ignitor button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner. If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red ignitor button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.

9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.

10. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.

11. Close the access door and turn all electrical power back to the appliance.

4. Push in the gas control knob slightly and turn 3 clockwise to the “OFF” position. Do not force.

5. Replace control access panel.

Page 24

Burner System Maintenance

It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.

-CAUTION-

Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the area.

-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-

Monthly Flame Inspection

It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.

Flame should appear similar to the above picture.

Conversion Kit Instructions – PART A

Kit Number Description Pilot Orifice

3318 -CKLP 3622 -CKLP

3318 -CKNG 3622 -CKNG

3318 -CKLPI 3622 -CKLPI

3318 -CKNGI 3622 -CKNGI

Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

LP Conversion

-Millivolt-

NG Conversion

-Millivolt-

LP Conversion

-IPI -

NG Conversion

- IPI -

1001-P167SI

#30 (977.167)

1001-P165SI

#51 (977.165)

1001-P168SI

#35 (977.168)

1001-P166SI

#62 (977.166)

Burner Orifice

Brass (1000-255)

#55 #54

#45 #43

#55 #54

#45 #43

Brass Nipple Air Shutter Hi/Lo Regulator

1000-P201VE 1000-P201VE

9/32”

3/8”

3/16” 3/16”

9/32”

3/8”

3/16” 3/16”

1001-P202SI

(0.907.202)

1001-P201SI

(0.907.201)

1002-P014SI

(0.907.014)

1002-P016SI

(0.907.016)

Page 25

Conversion Kit Instructions – PART A

Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding

with the conversion.

WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the

manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit.

IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

1. Remove Grate Bar assembly or optional Rock Platform by removing the two mounting screws, one from each side.

2. Remove Log Support Plates right and left of burner, log support plates are loose and not fastened in place.

3. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.

4. Remove main orifice using a 1/2” wrench and replace with new conversion orifice.

5. Install new pilot orifice and Hi/Low valve regulator by following instructions supplied with conversion kit.

6. Adjust the primary air to the correct setting as specified in the manual or label plate. To adjust air setting, Loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Tighten screw.

7. After converting parts to the new type of gas, reverse all steps to reassemble burner system.

Page 26

Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B

Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.

WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas

appliance installer.

1. Shut off the gas supply to the appliance.

2. Allow the pilot burner to cool to room temperature.

WARNING: Touching a hot pilot burner can result in injury.

3. The pilot hood is held in place by spring pressure. Remove the hood by pulling it directly up from the pilot bracket (a).

4. Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the injector (b), and rotate it 4 counter-clockwise until it is free of the injector journal (c).

5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (e). Refer to the Appliance Manufacturers instruction sheet for the proper injector size.

6. Insert the Allen wrench into the end of the injector. Then, insert into injector journal, and rotate the injector clockwise until a torque of 9 in-lbs is achieved.

7. Replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, directly onto the pilot bracket (d). The hood must sit squarely on the bracket for proper operation. Check to insure that the hood is properly seated onto the pilot bracket.

(a)

(c)

(b)

(d)

(e)

WARNING: This conversion kit must only be applied as part of a conversion kit supplied by the appliance

Manufacturer for the specific appliance, and type of gas being converted. INSTALLER NOTICE: These instructions must be left with appliance.

Page 27

ARNING!-

Gas Conversion for Modulator – PART C

ARNING!-

Page 28

IPI Electronic Ignition System

Overview

The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:

In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.

NOTE: In some jurisdiction, Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.

Components

The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

IPI System Cover

: Is essential in keeping the compo-

nents at their proper operating temperatures. DO NOT

OPERATE THE APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor

: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack

: This component permits the IPI system to operate without the need for an e xternal AC Adapter

power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still

operable. Remote Receiver

: This component provides the capability of controlling the appliance with a wireless remote trans-

mitter. There are two switches to note on the receiver module: The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually

turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner completely OFF. The position of the slide switch designates these functions respectively.

The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is sufficient electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

Page 29

the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring

the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used.

NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4” depth). For this configuration an extension wiring harness (P/N: 1001-P904SI) is required.

Electrical Supply in Series single power source (i.e. by the AC Adapter). This is advantageous if you do not want to supply extra batteries. To achieve this simply connect the AC Adapter into the Remote Control wiring harness instead of the main IPI harness. From the Remote wiring harness, use its male plug-in connector and connect it to the female plug-in in the main IPI harness. Now the circuit is complete. So the way it works is that electrical power is supplied to the Remote Receiver module and then proceeds to the Main IPI module. Furthermore, note that a Backup Battery Pack is not required in this configuration. Instead, batteries in the Remote Receiver act as the backup supply.

: The entire IPI system can be powered by a

Page 30

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

Page 31

Receiver Module

.584.523/521/221 1001-P221SI

Receiver Module .584.523/521/221 1001-P221SI

Page 32

Receiver Module

.584.523/521/221 1001-P221SI

Receiver Module .584.523/521/221 1001-P221SI

Page 33

IPI Lighting Instructions

WARNING

1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand. B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier

than air and will settle on the floor.

C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to

inspect the fireplace and replace any part of the control system and any gas control which has been under water

WHAT TO DO IF YOU SMELL GAS

1. Turn off all gas to the fireplace.

2. Open windows.

3. Do not try to light any appliance.

4. Do not touch any electric switch; do not use any phone in your building

5. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

6. If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS

1. STOP! Read the above safety information on this label.

2. Remove batteries from Receiver and/or Battery Backup Pack.

3. Turn off all electric power to the fireplace.

4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Open the glass door.

6. Turn manual shutoff valve clockwise to OFF position (located behind the access panel).

7. Wait five [5] minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above safety information on this label. If you don’t smell gas go to the next step.

8. Turn manual shutoff valve counter-clockwise to ON position.

9. Close the glass door.

10. Turn on all electric power to the fireplace, and re-install batteries into the Transmitter/Receiver and/or Battery Backup Pack.

11. Turn ON the switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation Manual for activation.

TO TURN OFF GAS

1. Turn OFF all electric power to the fireplace if service is to be performed, including removing batteries from the Remote Transmitter/Receiver and/or Battery Backup Pack.

2. Access door inside the firebox must be removed to access the manual shutoff valve.

3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the fireplace shut off valve.

Page 34

Trouble Shooting The Gas Control System

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem Possible Causes Corrective Action

Spark igniter will not light. Defective or misaligned Check for spark at electrode and pilot: if no spark and electrode

electrode at pilot. wire is properly connected, replace igniter.

Defective igniter Using a match, light pilot. If pilot lights, turn off pilot and push (push-button) the red button again. If pilot will not light - check gap at electrode

and pilot should be 1/8” to 1/4” to have a strong spark.

Pilot will not stay lit after Defective thermocouple Check pilot flame. Must impinge on generator and thermocarefully following lighting (flame switch where applicable) couple. Clean and/or adjust pilot for maximum flame impingeinstructions. ment on generator and thermocouple. Replace thermocouple if

pilot will not hold. (Hand tight 1/8 turn on replacement)

Defective valve magnet. Replace valve, if pilot won’t hold after the thermocouple is

replaced.

Pilot burning, no gas to burner, Wall switch or wires Check wall switch and wires for proper connections. Jumper Valve knob “ON”, Wall defective wire across terminals at wall switch. If burner comes on, replace Switch “ON” . defective wall switch. If okay, jumper wires, across wall switch

wires at valve. If burner comes on, wires are faulty or connec tions are bad.

Generator may not be generating Check generator with millivolt meter. Take reading at generator sufficient voltage. terminals of gas valve. Should read 325 millivolts minimum

while holding valve knob depressed in pilot position and wall switch “off”. Replace faulty generator if reading is below specified

minimum. Plugged burner orifice. Check burner orifice for stoppage and remove. Defective automatic valve Remove wall switch wires from gas valve. Install jumper wires

operator. from top bottom terminals of gas valve. Turn valve on “ON”.

If main burner does not light, replace valve.

Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame impinge-

blowing (high) causing the pilot ment on generator and thermocouple. safety to drop out.

Flame lifts off burner and goes Inner 4” liner has come off flue Attach 4” liner to flue or termination using screws, silicone and out in less than 30 seconds or termination, flame is starving clamps as stated in manual.

for oxygen

Flame lifts off burner on Improper installation of Be sure to position firebrick against firebox walls and be sure to one side while the rest of firebrick. Firebrick is likely use brick clips attached to the inner side of firebox. the flame remains lit. leaning.

WARNING:

BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

Page 35

MQLOGC22 for MQZDV3318/3622

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts

specifically

approved with this appliance may result in property damage or personal

NOTE: Log 1 is a two piece assembly.

Log 1 assembled and ready for install.

injury.

Parts List Lava Rock Vermiculite Rock Wool Logs, 1,2,3,4

Location Points

STEP 1: Place Log #1 onto the rear burner pan sliding it left until it stops against the right burner mount.

Place glowing rock wool on burner as shown in step 1 being sure to leave the multiple porting areas open. For Lp only, the multiple porting areas can be completely covered. Do not cover the Rear Porting areas with rock wool.

STEP 2: Align the 2 holes on the bottom of log #2 with the 2 log#2 placement tabs as shown.

Page 36

MQLOGC22 for MQZDV3318/3622

STEP 3: Align the hole on the bottom of log #3 with the log #3 placement tab and the rest log #3 on log #2 as shown.

STEP 5: Fill in the rest of the burner pan and ember plates with lava rock and vermiculite. Do not place lava rock or vermiculite on any of the burner ports.

STEP 4: Place Log #4 into place as shown. Do Not place directly over top of the multiple porting area on the left side.

Finished log setup Finished log set is displayed with optional VLBIT6

Page 37

MQRSP5 for MQZDV3318/3622

MQRSP5 Parts List

1 each MQRSP5 Rock Platform 1 each Lava Rock 1 each Vermiculite

Step 1: Remove the grate bar by removing the 2 Screws

located on the left and right side of the grate bar as illustrated. Remove the 2 ember plates once the grate bar is removed. The

2 screws removed must be re-installed once the grate bar is removed.

Step 3: Using the left ember plate mounting bracket,

slide the left ember plate into position as shown. Repeat the same for the right ember plate

Step 5: Place rocks #3 into position as shown.

Step 2: Place the MQRSP5 rock platform into position around

the burner as shown.

Step 4: Place rocks #1 into position as shown.

Page 38

MQRSP5 for MQZDV3318/3622

Step 6: Place rocks #6 into place as shown. Do not place directly over the multiple porting areas.

Step 7: Place rocks #4 into position as shown. Place the

highlighted rocks into position being sure that they are crossing over the single line porting.

MQRSP5 finished setup and burn.

Step 8: Place rock #3 and rock #1 into position as shown to

complete the setup. Lava rock and vermiculite are optional for placement around the rock platform on the burner pan.

Note: If flame impingement on the rocks causes sooting, you may have to move or remove one or more rocks. Do not place rocks directly over top of the burner tube.

Page 39

Vent Termination

N - Clearance to perpendicular wall 24 inches (60 cm).

(Recommended to prevent re-circulation of exhaust products. For additional requirements check local codes.)

NOTE: Clearances are to the edge of terminal plate, add 6-

3/4” to clearances to arrive at center line.

NOTE: Local Codes or Regulations may require different

clearances.

Termination

It is imperative that the vent termination be located observing the minimum clearances as shown. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination plate.

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

General Venting Information

The gas fireplace is approved to be vented either through the side wall or vertically through the roof.

This appliance is approved with Kingsman flex vent system and also approved for use with Simpson Duravent Direct Vent System (model DV-GS series), AmeriVent Direct Vent Pipe System and Selkirk Direct Temp.

Kingsman flex vent system can be used with Simpson Duravent Direct Vent termination’s (model DV-GS series).

When using Simpson Duravent, AmeriVent Direct Vent pipe, or Selkirk Direct Temp a Kingsman/Duravent adapter must be used.

ONLY VENTING COMPONENTS SPECIFICALLY APPROVED AND LABELED FOR THIS FIREPLACE MAY BE USED.

Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.

1 - In accordance with the current

CSA B149.1, Natural Gas

and Propane Code

2 - In accordance with the current

ANSI Z223.1/NFPA 54,

National Fuel Gas Code

3 - A vent shall not terminate directly above a sidewalk or

paved driveway that is located between two single family dwellings and serves both dwellings.

4 - Permitted only if veranda, porch, deck, or balcony is fully

open on a minimum of two sides beneath the floor.

5 - Clearance in accordance with local installation codes and

the requirements of the gas supplier.

V ent Terminal

Air Supply

Area Where Terminal Not Permitted.

A - Clearance above grade, veranda, porch, deck, or balcony 12

inches (30cm) minimum.

1-2

B - Clearance to window or door that may be opened. 12 inches (30cm)

minimum for appliances 100 000 Btuh (30 kW) and lower , in Canada. 9 inches2(23cm) for appliances 50 000 Btuh and lower , in USA.

C - Clearance to permanently closed window minimum 12 inches

(30cm) recommended to prevent condensation on window, in Canada. 9 inches2(23cm) for appliances 50 000 Btuh and lower, in USA.

D - Vertical clearance to ventilated soffit located above the termina-

tion within a horizontal distance of 2 feet (60cm) from the center line of the termination. 18 inches (46cm) minimum.

E - Clearance to unventilated soffit 12 inches (30cm) minimum. F - Clearance under veranda, porch, deck or balcony 12 inches

(30cm) minimum.4US

G - Clearance from a perpendicular inside wall or outer corner to

the edge of the vent terminal plate is 3” (minimum).

H - Clearance to each side of center line extended above

meter/regulator assembly 3 feet (91cm) within a height 15 feet (4.5m) above the meter/regulator assembly.

I - Clearance to service regulator vent outlet 3 feet (91cm)

minimum.1 US

J - Clear ance to non-mechanical air supply inlet to building or the

combustion air inlet to any other appliance: In Canada, 6 inches (15cm) for appliances ≤10,000 Btuh (3kW), 12 inches

(30cm) minimum for appliances >10,000Btuh(3kW) and ≤100,000 Btuh (30kW), 36 inches (91cm) for appliances >100,000 Btuh (30kW). In the USA, 6 inches2(15cm) for appliances ≤10,000 Btuh (3kW), 9 inches (23cm) for appliances >10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), 12 inches (30cm) for appliances >50,000 Btuh (15kW).

K - Clearance to a mechanical air supply inlet 6 feet (1.8m) mini-

mum.1,in Canada. In USA, 3 feet (91cm) above if within 10 feet2(3m) horizontally.

L - Clearance above paved sidewalk or a paved driveway located

on public property 7 feet (2.1m) minimum.

M - Clearance above highest point of exit on roof 18 inches

(45cm).

Page 40

General Vent Installation Information

RIGID OR HARD PIPE

When using Simpson Duravent, AmeriVent pipe, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hardpipe adapter must be used (part # ZDVDFA for fireplaces and part # ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by Simpson Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex(Z-Flex)Venting venting and Simpson Duravent v enting.

NOTE: Increase framing depth by one inch when using hardpipe.

Flex Pipe Venting

Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft. to 8ft. Fully expand pipe and cut off e xcess.

Do not use more than 2 couplers to extend short pipes. Single sections are pref erred in an installation attaching at the fireplace and termination.

Place the spring spaces provided approximately ev ery two feet to stabilize 4” flex in the center of 7” flex. When f orming bends place spring in bend or before and after . (See Fig. 1). Horizontal runs require support metal straps every 2 feet. In off set installation support straps should be used to stabilize pipe.

Expand 4” and 7” flex pipe to the point that the 7” protrudes appro ximately 2 to 3 inches past outer wall and the 4” flex protrudes appro ximately 2 to 3 inches past the 7” flex. See Fig. 1. Attach the 4” pipe to the termination first and secure with sealant and screws then attach the 7” flex to the termination with caulking and screws. Termination may then be moved back to the outer w all and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.

Use Hi Temp Sealant

Apply a bead of mill pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use an y kind of tape or silicone other than that recommended in this manual, Mill Pac Sealant

FRAMING DIMENSION Combustible Wall

Cut a 11” hole through exterior wall and frame as shown below.

Non combustible Wall

Cut or drill 8” or 204mm diameter hole.

OPTIONAL CLAMPS

FIGURE 1

MAX. DISTANCE BETWEEN SPACERS 2 FEET SPRING SPACERS

OPTIONAL CLAMPS

SEAL WITH HIGH TEMP. SEALANT

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent

Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

WARNING: DO NO T mix parts from different systems unless stated in the manual.

Installation Of Side Wall Venting

1. To determine the minimum distance from the bottom of fireplace to centre of vent see page 8 for the MQZDV3318 and page 11 for the MQZDV3622. Cut a hole through the wall allowing for a 11” x 11” (inside diameter) in combustible walls for wall thimble or an 8” diameter hole in a non-combustible wall (See Figure 2).

2. For the clearance to combustible above a 90 degree bend see page 16.

3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation.

4. To install wall thimble centre over 11” x 11” (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).

5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.

7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.

9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal strapping bands.

10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.

Note: Vent Termination must not be recessed into wall or siding.

FIGURE 1

COMBUSTIBLE AIR INLET

FLUE GAS OUTLET

NOTE: See

MINIMUM OF

1.0" TO COMBUSTIBLES

31.0”MINIMUM

FOR ZDV3318

33.0"MINIMUM

FOR ZDV3622

11.0"

THROUGH COMBUSTIBLE WALL

Pages 8,11, and 37 for proper framing dimensions.

FRAMING DETAIL

8" DIA

31.0" TO CENTERS MINIMUM FOR ZDV3318

33.0" TO CENTERS MINIMUM FOR ZDV3622

THROUGH NON-COMBUSTIBLE WALL

FIGURE 2

Page 41

Venting Routes And Components

Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.

The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths.

The maximum horizontal run with the 90 degree bend at the fireplace flue outlet is 4 ft/122cm (Figure #1). The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure #2). Note: 1/4” vertical rise is required for every 12” of horizontal run.

The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend.

The maximum vertical run is 40 ft/12.2 meters.

Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.

Example: If according to the table, the length of the horizontal

run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.

2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36” per each 90° bend, or 18” per each 45° bend.

Important: Always locate the fireplace in such a wa y that a minimum of offsets and/or horizontal runs are required. 1/4” v ertical rise is required for ev ery 12” horizontal run.

How To Use The Horizontal Vent Table

1. Determine the height of the system and the number of bends required.

2. Having determined the vertical distance determine the maximum horizontal section allowed.

3. Vent table has been established for 90˚ horizontal/vertical runs. With use of flex pipe distance not having 90˚ bends will not fall into vent table standards. See Fig. B.

Horizontal Venting Table From Bottom of Fireplace

for venting to a maximum of 40 ft. (12.2 meters)

T otal Vertical Max Total Horizontal

Feet Meters Feet Meters

4 1.2 5 1.5 5 1.5 8 1.2 6 1.8 12 3.7 7 2.1 20 6.1 8 2.4 20 6.1

9 2.7 20 6.1 10 3.0 20 6.1 11 3.4 20 6.1 12 3.7 20 6.1 13 4.0 20 6.1 14 4.3 20 6.1 15 4.6 20 6.1 16 4.9 20 6.1 17 5.2 20 6.1 18 5.5 20 6.1 19 5.8 20 6.1 20 6.1 20 6.1 25 7.5 15 4.6 30 9 10 3.0 40 12.2 0 0

Example A: If the vertical dimension

from the floor of the fireplace is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.

NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum Vertical vent run is 40ft. (12.2 meters).

Important: Minimum clearance between vent pipes and combustible materials is 1 inch (25mm).

Page 42

Venting Straight Up Through Roof

1. An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. See Fig. 1.

2. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1” spiral nails.

3. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. See figure below.

Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic.

Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.

The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.

It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the Termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle.

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to

Using Flex Bends

4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.

5. When using 45˚ bends a bend support is required directly above the highest bend.

6. When installing a bend in a joist area a minimum of 2 1/2” clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1” clearance to combustibles must be maintained. If running horizontal through an area a 1 1/2” minimum clearance to the top of the horizontal pipe must be maintained.

7. Maximum vertical height of system should not exceed 40 feet.

8. Use roof support and 7” rigid pipe at roof level. Flex not permitted within roof support.

9. When penetrating the roof a rigid 7” galvanized pipe must be used. Attach the 7” flex to the 7” rigid with high temperature sealant, secure with four screws assuring the flex and rigid pipe are secured. 4” flex pipe must be secured the same way with 4 screws but must penetrate the 4” flex and 4” section of termination. Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws. (See Fig. 3).

10.Vertical termination clearance is 18” (inches) above the roof, measured from highest point of exit on the roof line.

11.Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.

prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup

Page 43

Vertical Venting over 15 Feet

The Air Intake plate must be adjusted down to the lowest position when venting over 15 ft. vertical.

15ʼ OR OVER VERTICAL VENTING AIR INTAKE ADJUSTMENT PLATE

NOTE: Unit comes preset for short horizontal or vertical venting under a 15 feet run. Follow these instructions when venting exceeds 15 foot run.

1. Locate the 3 x 1/4” hex screws and using a nut driver loosen the screws 1 turn.

2. Lower the Air Adjustment Plate as shown in the diagrams. (Fully Down Position).

3. Tighten the 3 x 1/4” hex screws.

Page 44

MQZDV3318 Parts List

Fireplace Part Numbers

MQZDV3318N (Millivolt) Fireplace Heater Rat ed NG, Tempered Glass, MQZDV3318NE (IPI) 19,000 BTU AT 75% efficient. Approved for bedroom and mobile home. MQZDV3318LP (Millivolt) Fireplace Heater Rated LP, Ceramic Glass, MQZDV3318LPE (IPI) 18,000 BTU AT 75% efficient. Approved for bedroom and mobile home.

FIREPLACE REQUIREMENTS Grills or CVCK (clean view circulating kit) (Required for each unit)

Z33CVCK CVCK(clean vie w circulating kit) no grill required Z6GBA Grill Kit - Classic Builder Antique Brass Z6GBC Grill Kit - Classic Builder Chrome Z6GBP Grill Kit - Classic Builder Polish Brass VI30GBL Grill Kit - Black Z33PBL Panel Grill Kit - Black

LOG SETS (Required for each unit)

MQLOGC22 Log Set - 5 pce. - /Fibre Split Oak MQROCK1 Rock Set MQRSP5 Rock Platform, Support

FIREPLACE ACCESSORIES OPTIONS Fireplace Wall Mount Finishing Surrounds for Z33CVCK Unit

MQ33SWFBL Surround Flat Black (Coverage 35 5/16” H x 45 1 3/16” W) MQ33SWFPW Surround Flat Pewter (Coverage 35 5/16” H x 45 1 3/16” W)

Marquis Wall Surround Accents (Four Pieces)

MQ33SWAKSB Wall Surround Accents - Keystone Black MQ33SWAKSC Wall Surround Accents - Keystone Chrome MQ33SWABBC Wall Surround Accents Band Black x 4 , Chrome x 2 MQ33SWACB Wall Surround Accents - Corner Black

Fireplace Surrounds – Trims

Z6SAB Surrou nd - Antique Brass Z6SCR Surround – Chrome Z6SPB Surround - Polish Brass Z33SLAB Surround Slim Line - Antique Brass Z33SLCR Surround Slim Line - Chrome Z33SLPB Surround Slim Line - Polish Brass Z33SLBL Surround Slim Line – Gun Metal Black

Designer Doors for 33” Fireplaces - Operative

Z33DDA1BL Designer Door Arch - Series 1 - Black Z33DDTA1A Trim - Antique for Designer Arch - Series 1 Z33DDTA1C Trim - Chrome for Designer Arch - Series 1 Z33DDTA1P Trim - Polish Brass for Designer Arch Series 1 Z33DDS1BL Designer Door Straight - Series 1 - Black Z33DDS2BL Designer Door Straight - Series 2 - Black Z33DDS3BL Designer Door Straight - Series 3 - Black

Z33DDTS1A Trim - Antique for Designer Straight – Series 1 Z33DDTS1C Trim - Chrome for Designer Straight – Series 1 Z33DDTS1P Trim - Polish for Designer Straight - Series 1

Child Safety Screens

Z33CSS Child Safety Screen - 33” DV Fireplaces

Overlays

Z33ADDX Arch Door Frame - Delu xe Black (352) Z33ADTH Arch Door Frame - Top Half Black (353T) Z33ADDA Arch Door Frame - Double Ar ch Black (354) Z33ADDD Arch Door Frame - Double Door Arch Black (355) Z6ADBL Arch Door Frame Black

Fan Kit/ Blower

Z33FK Fan Kit w/Variable Speed Wall Mount Control (Temperature Se nsing) 6000-P930 Blower Motor QLN657/1800 (Z33FK MOTOR)

ZDV3318 Parts

Refractory Liners

Z3318PRL Porcelain Reflective Liner Z3318ML Metal Liner Traditional

Door Glass

6000-151 Tempered Glass - ZDV3318 6000-150 Ceramic Glass - ZDV3318

Replacement Burner Assembly

3318MQ-BNGSI Burner Assembly - Natural Gas c/w Valve System (MQZDV3318N) 3318MQ-BLPSI Burner Assembly - Liquid Propane c/w Valve System (MQZDV3318LP)

Conversion Kit (Sit Valve Only)

3318-CKLP Propane Conversion Kit (Millivolt) 3318-CKNG Natural Gas Conversion Kit (Millivolt) 3318-CKLPI Propane Conversion Kit (IPI) 3318-CKNGI Natural Gas Conversion Kit (IPI)

Accessories

Z1MT Thermostat Millivolt Wall Mount Z80PT Thermostat Programmable Digital Millivolt Wall Mount (1F80-40) ZIRC Remote Control Millivolt (On/Off with LED) (Model1) ZART Remote Control Thermostat Millivolt (Model K) RMCBN Remote Control - Basic - Natural Gas (On/Off,Hi/Lo Flame Adjustment) RMCBP Remote Control - Basic - Liquid Propane (On/Off, Hi/Lo Flame Adjustment) DCHS Remote Control Heatshield VLBIT4 Log Bits - Large Four Piece Kit VLBIT6 Log Bits - Small Six Piece Kit

Page 45

MQZDV3622 Parts List

Fireplace Part Numbers

MQZDV3622N (Millivolt) Fireplace Heater Rat ed NG, Tempered Glass, MQZDV3622 NE (IPI) 21,000 BTU AT 75% efficient. Approved for bedroom and mobile home.

MQZDV3622LP (Millivolt) Fireplace Heater Rated LP, Ceramic Glass, MQZDV3622LPE (IPI) 21,000 BTU AT 75% efficient. Approved for bedroom a nd mobile home.

FIREPLACE REQUIREMENTS Grills or CVCK (clean view circulating kit) (Required for each unit)

Z36CVCK CVCK(clean vie w circulating kit) no grill required Z36GBA Grill Kit - Classic Builder Antique Brass Z36GBC Grill Kit - Classic Builder Chrome Z36GBP Grill Kit - Classic Builder Polish Brass Z1GBL Grill Kit - Black Z36PBL Decorate Black Panel Grill Kit

LOG SET (Required for each unit)

MQLOGC22 Log Set - 5 pce. - /Fibre Split Oak MQROCK1 Rock Set MQRSP5 Rock Platform, Support

FIREPLACE ACCESSORIES OPTIONS Fireplace Wall Mount Finishing Surrounds for Z36CVCK Unit

MQ36SWFBL Surround Flat Black (Coverage 37 5/32” H x 50 5/16” W) MQ36SWFPW Surround Flat Pewter (Coverage 37 5/32” H x 50 5/16” W)

Marquis Wall Surround Accents (Four Pieces)

MQ36SWAKSB Wall Surround Accents - Keystone Black MQ36SWAKSC Wall Surround Accents - Keystone Chrome MQ36SWABBC Wall Surround Accents Band Black x 4 , Chrome x 2 MQ36SWACB Wall Surround Accents - Corner Black

Fireplace Surrounds - Trims

Z36SAB Surround - Antique Brass Z36SCR Surround - Chrome Z36SPB Surround - Polish Brass Z36SLAB Surround Slim Line - Antique Brass Z36SLCR Surround Slim Line - Chrome Z36SLPB Surround Slim Line - Polish Brass Z36SLBL Surround Slim Line - Gun Metal Black

Designer Doors for 36” Fireplaces - Operative

Z36DDA1BL Designer Door Arch - Series 1 - Black Z36DDTA1A Trim - Antique for Designer Arch - Series 1 Z36DDTA1C Trim - Chrome for Designer Arch - Series 1 Z36DDTA1P Trim - Polish Brass for Designer Arch - Series 1 Z36DDS1BL Designer Door Straight - Series 1 -Black Z36DDS2BL Designer Door Straight - Series 2 -Black Z36DDS3BL Designer Door Straight - Series 3 -Black Z36DDTS1A Trim - Antique for Designer Straight - Series 1 Z36DDTS1C Trim - Chrome for Designer Straight - Series1 Z36DDTS1P Trim - Polish for Designer Straight - Series 1

Child Safety Screens

Z36CSS Child Safety Screen - 33” DV Fireplaces

Overlays

Z36ADDX Arch Door Frame - Delu xe Black (352) Z36ADTH Arch Door Frame - Top Half Black (353T) Z36ADDA Arch Door Frame - Double Ar ch Black (354) Z36ADDD Arch Door Frame - Double Door Arch Black (355) Z1ADBL Arch Door Frame Black

Fan Kit/ Blower

Z36FK Fan Kit w/Variable Speed Wall Mount Control (Temperature Sensing)

6000-081 Blower Motor QLN657/1800(Z36FK MOTOR)

Refractory Liners

Z3622PRL Porcelain Reflective Liner Z3622ML Metal Liner Traditional

Door Glass

3600-311 Tempered Glass - ZDV3622 1000-305 Ceramic Glass - for all ZDV3600

Replacement Burner Assembly

3622MQ-BNGSI Burner Assembly - Natural Gas c/w Valve System (MQZDV3622N)

3622MQ-BLPSI Burner Assembly - Liquid Propane c/w Valve System (MQZDV3622LP)

Conversion Kit (Sit Valve Only)

3622-CKLP Propane Conversion Kit (Millivolt) 3622-CKNG Natural Gas Conversion Kit (Millivolt) 3622-CKLPI Propane Conversion Kit (IPI) 3622-CKNGI Natural Gas Conversion Kit (IPI)

Accessories

Page 46

Kingsman Parts MQZDV3318/3622

Catalog Number Description Valve System Parts - New Top convertible SIT (Millivolt)

1000-P136WR Generator/Thrermopile 1001-P069SI Electrode Sparker 915.069 TC SIT 1001-P216SI Thermocouple 290.216 TC SIT 1001-P165SI Orifice Pilot NG 977.165 TC SIT 1001-P167SI Orifice Pilot LP 977.167 TC SIT 1001-P280SI Tubing 24” 1001-P633SI Valve Nova LP Hi/Lo 0820651 1001-P634SI Valve Nova NG Hi/Lo 0820652 1001-P713SI Pilot Burner LP 199.713 TC SIT 1001-P714SI Pilot Burner NG 199.714 TC SIT

Valve System Parts - IPI System Electronic Ignition/Remote Control IPI

EGTRC Remote Control IPI (Thermostat) EGTMRCN Remote Control IPI (Thermostat/Modulating - NG) EGTMRCP Remote Control IPI (Thermostat/Modulatin g - LP) EGTFRCN Remote Control IPI (Thermostat/Modulatin g/Fan - NG) EGTFRCP Remote Control IPI (Thermostat/Modulatin g/Fan - LP)

Electronic Ignition Replacement Parts IPI

1002-P001si Valve IPI (NG; ON/OFF) 1002-P002si Valve IPI (LP; ON/OFF) 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P603si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1001-P166si Orifice Pilot (NG #62) 1001-P168si Orifice Pilot (LP #35) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016si Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP)

Miscellaneous Parts

1000-150GE Silicone GE Red IS806 #736 1000-150MP Hi-Temp Millpac Sealant 840099 1000-214 Piezo-Igniter 1244-17 MARK 21 1000-215 Pal Nut (18MMXI.5MM)BLK ( 1364.03) 1000-218 Switch Ivory (1451/001) 1000-227 Cover Ivory (86001/001) 1000-255 Orifice Brass - (State Size) 6000-130 Explosion felt Gasket 2000-080 Thermodisc 2450 (For Blower) 1000-306 Thermalcord - Adhesive Back for Door Frame 1000-085 Control Variable Speed KBWC-13BV

Kingsman Fireplace Venting

Number Description

ZDVHSK Horizontal Vent Starter Kit - 3 FT Length Horizontal Vent T ermination, Wall Thimble, 36” Flex Pipe, Mill Pac.

ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length Horizontal Vent T ermination, Wall Thimble, 60” Flex Pipe, Mill Pac.

FDVVT40 Vertical Vent Termination converts from 15’-40’ to 15’ a nd under

FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination ZDVST Horizontal Snorkel Termination (34” Tall, 24” Center to Center) FDVHSCU Safety Cage for Horizontal Termination ZDVAIS Attic Insulation Shield ZDVVOS Offset Support ZDVFS Firestop Spacer ZDVRS Roof Support ZDVWT Wall Thimble (Horizontal Venting) ZDVSSLR Siding Shield - Large Return ZDV48GP Galvanized Pipe 7” Dia. x 48” (Vertical Installations) ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) ZDVAF3 Flashing 7” c/w Storm Collar Flat ZDV7SC Storm Collar 7” ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded

*Kits are complete with spring stand-offs & silicone.

ZDV4FC Flex Connector 4” Diameter ZDV7FC Flex Connector 7” Diameter ZDV4SS Spring 4” Standoff Spacer ZDVDFA Dura-Vent Fireplace Adapter (for ZDV33/36/42/47, ZDV6000, MDV30/38 & HB models)

ZDVHSKSQ Horizontal Square Termination Vent

Starter Kit -3 FT Length

Horizontal Vent T ermination, Wall Thimble, Wall Thimble, 36” Flex Pipe, Mill Pac

ZDVHSKSQ5 Horizontal Square Termination Vent

Starter Kit -5 FT Length

Horizontal Vent T ermination, Wall Thimble, Wall Thimble, 60” Flex Pipe, Mill Pac

FDVHSQ Horizontal Square Vent Termination

Page 47

BASIC ONE YEAR WARRANTY

During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributors component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No. Serial No. Date installed

Dealer or Contractor Name :

To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

LIMITED LIFETIME WARRANTY

This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

The Ultimate in Design, Engineering & Quality

Kingsman MQZDV3318N, MQZDV3622, MQZDV3318NE, MQZDV3318LP, MQZDV3318LPE Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual