Kingsman MQZDV3318N, MQZDV3622, MQZDV3318NE, MQZDV3318LP, MQZDV3318LPE Installation Instructions Manual

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Solara

Installation Instructions

Listed Certified for USA and Canada

Model Numbers MQZDV3318, MQZDV3622

“Zero Clearance” Direct Vent Gas Fireplace

Stock #’s: MQZDV3318N, MQZDV3318NE, MQZDV3318LP, MQZDV3318LPE,

MQZDV3622N, MQZDV3622NE, MQZDV3622LP, MQZDV3622LPE

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other

ases, unless a certified kit is used.

These instructions must be kept with the unit for future reference.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91

Read this complete manual before beginning installation.

FOR YOUR SAFETY

Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What To Do If You Smell Gas

Do not try to light any appliance.

Extinguish any open flame.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbour's phone.

If you can not reach your gas supplier, call the fire department.

For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3 Ph: (204) 632-1962

Printed in Canada January 18, 2012 Part # 3318MQ-MAN

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

Table of Contents

Pre-installation Questions and Answers…………………………………............. 2

Operating Instructions………………………………………………………............ 2

Table of Contents……………………………………………………………........... 3

Mobile Home/Manufactured Housing Installation……………………................. 4

Warnings, Installations, and Operations…………………………………............. 5-6

Installation Requirements for the Commonwealth of Massachusetts…............ 6

MQZDV3318

Locating your Appliance........................................................................ 7

Fireplace Dimensions............................................................................ 7

Framing for your Gas Fireplace............................................................. 8

Framing and Facing Requirements....................................................... 9

MQZDV3622

Locating your Appliance........................................................................ 10

Fireplace Dimensions............................................................................ 10

Framing for your Gas Fireplace............................................................. 11

Framing and Facing Requirements....................................................... 12

How To Install Clean View Kit (CVCK).............................................................. 13

Clearances - ZDV3318/3622 - Mantels & Surrounds........................................ 14

Mantel Leg Clearances..................................................................................... 15

Clearance to Combustibles............................................................................... 16

Wall Mount Surrounds....................................................................................... 17

Fan Kit Installation............................................................................................. 18

Brick Installation……………………………………………………………………... 19 Porcelain Panel Installation………………………………………………………… 20

General Glass Information................................................................................ 21

Gas Line Installation………………………………………………………………… 21

Burner System Removal................................................................................... 22

Millivolt System, Lighting, & Burner Control...................................................... 23

Burner System Maintenance............................................................................ 24

Conversion Kit Instructions – PART A............................................................... 24-25

Gas Conversion Kit For Top Convertible Pilot PART B..................................... 26

Gas Conversion for Modulator – PART C......................................................... 27

IPI Electronic Ignition System............................................................................ 28-32

IPI Lighting Instructions..................................................................................... 33

Trouble Shooting The Gas Control System....................................................... 34

MQLOGC22 Log Assembly............................................................................... 35-36

MQRSP5........................................................................................................... 37-38

Vent Termination............................................................................................... 39

General Vent Installation Information................................................................ 40

Installation Of Side Wall Venting....................................................................... 40

Venting Table.................................................................................................... 41

Vertical Venting................................................................................................. 42

Vertical Venting over 15 Feet............................................................................ 43

ZDV3318 Parts List........................................................................................... 44

ZDV3622 Parts List........................................................................................... 45

Kingsman Parts ZDV3318/3622........................................................................ 46

Limited Lifetime Warranty.................................................................................. 47

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for F ire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE)HOMES AFTER FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES IN CANADA.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor

For required venting components see venting installation in appropriate section of this man u al.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.

or ceiling, during installation of appliance or venting.

Warnings, Installations and Operations

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.

In the U.S.A

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).

WARNING

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product warranties.

4. For safe operation, glass doors must be closed.

5. When purging the gas line, the glass front must be removed.

6. Do not strike or abuse glass. Take care to avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be replaced prior to operating this appliance.

14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

18. Do not operate appliance unless completely installed as per installation instructions.

19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

22. Ensure that power to the Fireplace is turned off before servicing.

23. Do not operate this Fireplace without the glass front or with a broken glass.

24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified installer, service agency, or the gas supplier.

25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

WARNING

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they

provide a primary heat source.

• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.

Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).

In USA see local codes.

Operations and Maintenance Instructions

For safe installation and operation note the following:

• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.

• Never use your gas fireplace as a cooking device.

• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and d angerous operation. Verify proper operation after servicing.

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the

requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;

• Have battery back-up power;

• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and

• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of

vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).

B. A carbon monoxide detector shall:

• Be located in the room that houses the appliance or equipment;

• Be either hard-wired or battery powered or both; and

• Shall comply with NFPA 720 (2005 Edition).

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

MQZDV3318 - Locating your Appliance

MQZDV3318 Fireplace Dimensions

Installing with Top Vent

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall

MQZDV3318 -CVCK (Clean View Circulating Kit)

MQZDV3318 louvered

For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.

MQZDV3318 - Framing for your Gas Fireplace

MQZDV3318 Louvered

MQZDV3318 WITH CVCK (CLEAN VIEW CIRCULATING KIT)

When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.

5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with 33CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.

6. When installing MQSWF surround, the fireplace must be raised a minimum of 2 7/8” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)

Framing Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

Z33CVCK - Framing and Facing Requirements

MQZDV3318 WITH Z33CVCK (CLEAN VIEW CIRCULATING KIT)

Z33CVCK - with Wall Surround

MQZDV3622 - Locating your Appliance

MQZDV 3622 Fireplace Dimensions

Installing with Top Vent

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall

MQZDV3622 -CVCK (Clean View Circulating Kit)

MQZDV3622 louvered

It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.

MQZDV3622 - Framing for your Gas Fireplace

MQZDV3622 Louvered

MQZDV3622 WITH CVCK (CLEAN VIEW CIRCULATING KIT)

4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.

For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with 36CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.

6. When installing MQ36SWF surround, the fireplace must be raised a minimum of 2 1/2” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)

Framing Specifications

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

Z36CVCK - Framing and Facing Requirements

MQZDV3622 WITH Z36CVCK (CLEAN VIEW CIRCULATING KIT)

Z36CVCK - with Wall Surround

How To Install Clean View Kit (Cvck)

For ZDV3318/ZDV3622/ZDV6000/ZDV3320/MQRB3328/MQZDV3318/MQZDV3622

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

NOTE: When using the Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote Controls, variable speed control, and or fan modules) locate them in the Clean View access area, unless other shielding devices like our IPI Component box is used.

CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.

1. Install optional fan kit (see Fan Instruction).

2. Fold two standoffs up into position and mount with supplied screws. (FIG 1) For ZDV6000/ ZDV3320/ MQRB3328 models use the larger (8”) standoffs. On the ZDV3318 unit, remove the large 8” standoffs.

3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)

4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.

5. Using four [4] supplied #6 screws, fasten CVCK kit to the inside frame of unit.

6. Using ten [10] supplied screws, install the top shield into the CVCK.

7. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.

8. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.

NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove the four [4] screws from the bottom panel. Once screws are removed, bottom panel can be removed to gas valve and fan system.

CLEARANCES - MQZDV3318/3622 - Mantels & Surrounds

Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets

the minimum height and width require ments for a combustible mantel.

Mantel Leg Clearances

Mantels

Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.

Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.

Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs. For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).

Surrounds

If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.

Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.

+ 32 hidden pages

Kingsman MQZDV3318N, MQZDV3622, MQZDV3318NE, MQZDV3318LP, MQZDV3318LPE Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual