Kingsman MQZDV1917N, MQZDV1917, MQZDV1917LPE, MQZDV1917LP, MQZDV1917NE Installation Instructions Manual

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Installation Instructions
Listed Certified for USA and Canada
Model Number: MQZDV1917
Stock #’s: MQZDV1917N, MQZDV1917LP, MQZDV1917NE, MQZDV1917LPE
Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91
Zero Clearance Direct Vent Gas Fireplace
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other
ases, unless a certified kit is used.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3 Ph: (204) 632-1962
Printed in Canada July 26, 2010 Part # 1917MQ-MAN
2
Table of Contents
Pre-installation Questions and Answers………………………………….. 3 Operating Instructions………………………………………………………. 3
Mobile Home/Manufactured Housing Installation……………………...... 4
Warnings, Installations, and Operations………………………………….. 5-6 Installation Requirements for the Commonwealth of Massachusetts… 6
Fireplace Dimensions............................................................................ 7
Locating your Appliance........................................................................ 7
Framing for your Gas Fireplace............................................................. 8
Clearance to Combustibles................................................................... 9
General Framing Installations............................................................... 10
Corner Installations, Raised Installation, Cabinet Installation Guide... 11-12
Mantel Clearances.............................................................................. 13
Sidewall Clearances............................................................................ 14
Facing Material Installation Guide....................................................... 15
How to Install the Finishing Surround................................................... 16
How to Install the Access Panel Grill.................................................... 17
How to Install the Glass Door............................................................... 18
How to Install the Arch Door................................................................. 19
Fan Installation..................................................................................... 20-22
Baffle Replacement Guide................................................................... 22
Gas Line Installation.............................................................................. 23
Burner Removal/Servicing Guide........................................................... 24
Brick Liner Installation Guide................................................................. 25
Porcelain Liner Installation Guide.......................................................... 26
Millivolt System, Lighting, and Burner Control 27
Burner System Maintenance................................................................... 28
Conversion Kit Instructions – PART A.................................................... 28-29
Gas Conversion Kit For Top Convertible Pilot PART B.......................... 30
Gas Conversion for Modulator – PART C............................................... 31
IPI Electronic Ignition System................................................................. 32-35
IPI Lighting Instructions.......................................................................... 36
Venting Section
Vent Termination............................................................................... 37
Termination, General Venting Information........................................ 38
Venting Routes and Components..................................................... 38
Horizontal Vent Table........................................................................ 39
General Vent Installation Information............................................... 40-41
Installation of Side Wall Venting....................................................... 41-42
Venting Straight Up Through Roof................................................... 42
Using Flex Bends............................................................................. 42-44
Roof Flashing................................................................................... 44
Log C-19 Placement Instructions......................................................... 45-46
Parts List............................................................................................... 47-48
Trouble Shooting The Gas Control System............................................ 49
Limited Lifetime Warranty....................................................................... 50
3
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build-up (su ch as Windex or a commercial fireplace glass cleaner).
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up an d cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
Cleaning the Glass
During the first few fires, a white film may develop on the glass front, as part of the curing process. The glass should be cleaned after the unit has cooled down or the film can bake on and become very difficult to remove. Use a non-abrasive cleaner. Do not attempt to clean the glass while it is hot.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
THE MQZDV1917N AND MQZDV1917LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. IN CANADA THE MQZDV1917N AND MQZDV1917LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor or
ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
4
Warnings, Installations and Operations
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.
In the U.S.A
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
WARNING
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be removed.
6. Do not strike or abuse glass. Take care to avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be replaced prior to operating this appliance.
14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.
22. Ensure that power to the Fireplace is turned off before servicing.
23. Do not operate this Fireplace without the glass front or with a broken glass.
24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified installer, service agency, or the gas supplier.
25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and u nd er n o circumstances shall they provide a primary heat source.
This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.
Never use your gas fireplace as a cookin g device.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the applianc e or equipment such that only one service switch services both the appliance and the carbon monoxide detector;
Have battery back-up power;
Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;
Be either hard-wired or battery po wered or both; and
Shall comply with NFPA 720 (2005 Edition).
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Fireplace Dimensions
Dimensional Overview
Figure 1 - An overview of the dimensions involved.
Locating the Appliance
The appliance can be located in the configura­tions shown in Figure 2. Note that an Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20ft [6.1m].
Figure 2 - Possible fireplace location suggestions.
7
Framing for your Gas Fireplace
8
This section will cover four different types of installations: General, Corner, Raised, and Cabinet installation. It is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clear­ance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace.
Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (see framing dia­grams).
3. Drywall or other material can extend up to the various Stand-offs located on the side and top surfaces of the unit, and flush with the bottom (see Stand-off Locations section). Please note that 1/2" facing material (e.g. drywall) can be extended into the lower cavity of the unit.
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half inches [2.5"] above the bend in enclosures.
5. A Hearth is not required for this unit.
For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion, and greatly reduces carbon deposits and cleaning of glass. (Does not apply to Back Flue models)
Stand-off Locations
Please make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no construction material is permitted to extend beyond these stand­offs.
The Facing Material Lower Cavity is a chan­nel designed to permit facing material (maxi­mum of 1/2" thick) to extend into. The maxi­mum extension allowed is 7/16” [1.1cm].
Mounting Tab Selection Guide
The Mounting Tabs are designed for installation of two different configurations. The first, as shown in Figure 3, is the Stud Mount configuration, and the second is the Cabinet Mount configuration.
Figure 4 - Cabinet mount configuration.
Figure 3 - Stud mount configuration
The Stud Mount configuration is for instances where facing material will be used. This includes dry­wall, granite, slate, marble, brick, and various other combustible and non-combustible materials. To mount the unit to a stud, simply bend the Back Tabs forward in the position shown in Figure 3. The Front Tabs maybe bent forward to clear a way for access to the screw holes. Using the holes provided on the Back Tab, fasten the unit to the studs with the appropriate eight [8] screws.
For Cabinet installations, bend the Back Tabs back flush against the side of the unit. Using the holes on the Front Tabs, fasten the appliance to the Cabinet with the appropriate eight [8] screws.
Clearance to Combustibles
Table 1 - Clearance to combustibles for fireplace appliance.
Back 0” [0cm] Side (from standoffs) 0” [0cm] Floor 0” [0cm] Minimum Ceiling Height (from bottom of fireplace) 44” [112cm] Top (from standoffs) 0” [0cm] Top of 90
o
Bend 3” [7.6cm] All Vent Systems
Top of 90o Bend over 44” [112cm] Enclosure 2 1/2” [6.4cm] All Vent Systems Top of Horizontal Pipe 1 1/2” [3.8cm] All Vent Systems Side & Bottom of Horizontal Pipe 1” [2.5cm] All Vent Systems Vertical Vent Pipe 1” [2.5cm] All Vent Systems Vertical Vent Pipe 1 1/4” [3.2cm] Simpson/AmeriVent/Selkirk
Direct T emp Systems
NOTE: The Front Tab can be cut and discarded in the Stud Mount configuration.
NOTE: Before fastening the mounting screws, ensure that the unit is level.
9
General Framing Installations
Figure 5 - General framing installation.
10
Corner Installations
11
For Corner Installations the minimum clearance to combustibles in Table 1 must still be adhered to. Please refer to Figure 5 and the Clearance to Combustibles table for more information.
In Figure 6, the minimum dimensions of a corner framing scenario is illustrated.
Figure 6 - Corner Installation.
Raised Installation
For Raised Installations the minimum clearance to combustibles mentioned in Table 1 must still be adhered to. Please refer to Figure 5 and the Clearance to Combustibles table for more information. Furthermore, make special considerations to the Minimum Ceiling height restriction. This value is taken from the bottom of the appliance—not the floor. Thus, if the unit is installed in a raised con­figuration then the absolute ceiling height will be
Absolute Minimum Ceiling Height = Min. Ceiling Height + Raised Height
This formula is illustrated in Figure 5.
Cabinet Installation Guide
For cabinet installations: It is necessary that the appliance be installed from the rear of the cabi­net. Simply bend the front Nailing Tabs enough so they clear the cabinet cutout. Once the appli­ance is positioned through, restore the front Nailing Tabs to their mounting configuration. Once installed, they should be in front of the face of the cabinet.
Furthermore, it is imperative that the appliance is resting on a secure platform. Consult with the cabinet manufacturer to ensure that the supporting platform is capable of carrying the load of the appliance.
:
NOTE: Additional access to the gas valve and electrical conjunction box is provided. These cutouts are located at the bottom of the unit. Please refer Figure 1 for the dimensional location.
Figure 7 - Cabinet installation. Note that the unit MUST be installed from the back of the cabinet.
Figure 8 - Dimensions for facing material cutout.
12
Mantel Clearance Requirements
13
Combustible materials may be installed right up to the stand-offs on the unit (see Stand­off Locations). For mantels with combustible material please refer to Figure 9 below for clearance information.
NOTE: Non-combustible mantels can be installed at any height above the firepl ace vent opening. When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250°F [121°C]) to prevent discoloration.
WARNING: Combustible objects must not be placed on a non-combustible mantel unless the non-
combustible mantel meets the minimum height and width requirements for a combustible mantel.
Figure 9 - Mantel clearance information.
Example
If a mantel is desired to extend 4-1/2” beyond the non-combustible facing material; the point at which it is 4-1/2” outward, it must also be 8” upward above the upper arch of the vent opening.
Sidewall Clearance Requirements
14
Any installation with a sidewall (i.e. a wall perpendicular to the face of the unit) must adhere to the clearances imposed by the illustration shown in Figure 10.
Figure 10 - Sidewall clearance requirements.
Facing Material Installation Guide
To ensure the Front Surround covers the maximum area of the cutout, it is recommended that the upper corners of the cutout be rounded with a 1” to 2” [25.4mm to 50.8mm] radius. This is shown in Figure 12.
Figure 11 - Installation guide for 1/2" facing material.
Figure 12 - Recommended 1" to 2" radius on upper corner of facing material cutout.
15
The entire Facing Material for this unit may either be of combustible or non-combustible material. It is recommended that the Facing be installed after the unit is secured in its framing and properly vented. A cutout profile for this unit is shown in the Dimensional Overview section.
NOTE: Only one 2x4 stud/header may be used in the frame. Please refer to Figure 5 on page
10 or Figure 11 below.
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