Kingsman MQRB5143LP, MQRB5143, MQRB5143N, MQRB5143NE, MQRB5143LPE Installation Instructions Manual

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Model Number: MQRB5143 Stock Numbers: MQRB5143N, MQRB5143NE, MQRB5143LP, MQRB5143LPE
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other
Installation Instructions
Certified to: ANSI Z21.50-2007, ANSI Z21.50a-2008
CSA 2.22-2007, CSA 2.22a-2008
ases, unless a certified kit is used.
Direct Vent Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
For Your Safety
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you cannot reach your gas supplier, call the fire department.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.
A Division of R-Co. Inc. * 2340 Logan Ave. * Winnipeg, Manitoba * Canada * R2R 2V3
Printed in Canada July 10, 2009, Part# 51MQ-MAN
Table of Contents
Table of Contents ................................................................................................................................................................................... 2
Pre-Installation Questions and Answers................................................................................................................................................. 5
Why does my fireplace or stove give off odour?................................................................................................................................. 5
About the Curing of Paint ................................................................................................................................................................... 5
Noise Coming from the Fireplace? ..................................................................................................................................................... 5
Mobile Home/Manufactured Housing Installation ................................................................................................................................... 6
Installation and Operation....................................................................................................................................................................... 7
Installation Regulations ...................................................................................................................................................................... 7
Installation Requirements for the Commonwealth of Massachusetts ..................................................................................................... 8
MQRB5143 Locating Your Appliance.................................................................................................................................................... 9
Fireplace Dimensions............................................................................................................................................................................. 9
Surround Dimensions MQRB5143 ....................................................................................................................................................... 10
Surround Clearances ........................................................................................................................................................................... 10
MQRB5143 Framing Your Gas Fireplace............................................................................................................................................. 11
Stand-off Locations .......................................................................................................................................................................... 11
MQRB5143 Nailing Tab Guide ............................................................................................................................................................. 12
MQRB5143 -See Thru Framing............................................................................................................................................................ 13
MQRB5143 Single Sided Framing ....................................................................................................................................................... 15
MQRB5143 Combustible Enclosure Heights........................................................................................................................................ 17
MQRB5143 Facing Material Requirements .......................................................................................................................................... 18
MQRB5143 Mantel Clearances............................................................................................................................................................ 19
MQRB5143 Finishing Options ............................................................................................................................................................. 20
Using Side Fillers ............................................................................................................................................................................. 20
Using other Non-Combustible Materials as Side Fillers (Brick, Tile, Marble, etc.)............................................................................ 20
Using the MQRB5019S & MQRB5624S BL/SS/PW Surround ......................................................................................................... 20
MQRB5143BK Back Shield Kit –Single View ...................................................................................................................................... 21
Heat Shield & Firebox Cover ............................................................................................................................................................ 21
Back Liner, False Bottom, and End Panel Installation:..................................................................................................................... 22
MQRB5143SK (See Thru Kit) Installation............................................................................................................................................. 23
MQRB5143 Surround Installation......................................................................................................................................................... 24
Optional Additional Screws: Stainless Steel Surrounds ....................................................................................................................... 25
Optional Glass Ember Installation ........................................................................................................................................................ 26
Door and Glass Information.................................................................................................................................................................. 27
Glass Cleaning ................................................................................................................................................................................. 27
Cautions and Warnings .................................................................................................................................................................... 27
Glass Replacement .......................................................................................................................................................................... 27
Removal of the Glass Door .............................................................................................................................................................. 27
Spring Replacement......................................................................................................................................................................... 27
Valve Access Cover Removal .............................................................................................................................................................. 28
MQRB5143 Removable Lower Face Panel.......................................................................................................................................... 28
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Installers Note: ................................................................................................................................................................................. 28
Gas Line Installation............................................................................................................................................................................. 29
Gas Specifications............................................................................................................................................................................ 29
Millivolt System, Lighting, and Burner Control ...................................................................................................................................... 30
Troubleshooting the Millivolt Gas Control System ................................................................................................................................ 31
Burner System Maintenance ................................................................................................................................................................ 31
MQRB5143 Gas Conversion ................................................................................................................................................................ 32
Gas Conversion for Top Convertible Pilot (Series 019065X)................................................................................................................ 33
MQRB5143 Burner Tube Removal....................................................................................................................................................... 34
MQRB5143 Burner System Removal/Installation Guide ...................................................................................................................... 34
Moving Valve to Other Side of Fireplace .............................................................................................................................................. 35
IPI Electronic Ignition System............................................................................................................................................................... 36
SYSTEM NOTE................................................................................................................................................................................ 36
Remote Receiver Location ................................................................................................................................................................... 36
Electronic Ignition Lighting Instructions ................................................................................................................................................ 37
IPI Electronic Ignition Parts List – Standard System ............................................................................................................................ 38
LK2 Halogen Lamp Kit ......................................................................................................................................................................... 40
Photos .................................................................................................................................................................................................. 41
Bottom of Unit with IPI Module ......................................................................................................................................................... 41
Light Module &IPI Valve ................................................................................................................................................................... 41
Close up View of IPI Module ............................................................................................................................................................ 42
Inside of IPI Module.......................................................................................................................................................................... 42
IPI Valve ........................................................................................................................................................................................... 43
IPI Valve ........................................................................................................................................................................................... 43
Millivolt Valve & Light Module........................................................................................................................................................... 44
Millivolt Valve.................................................................................................................................................................................... 44
Venting ................................................................................................................................................................................................. 45
General Vent Installation Information ................................................................................................................................................... 46
Simpson Dura-vent, AmeriVent, and Selkirk Direct Temp ................................................................................................................ 46
Eight Inch Hard Pipe Adapter for MQRB5143 Infinite Series (Z57DFA)........................................................................................... 46
Flex Pipe Venting ............................................................................................................................................................................. 46
Termination ...................................................................................................................................................................................... 46
Venting Routes and Components..................................................................................................................................................... 47
Horizontal Vent Table........................................................................................................................................................................... 48
Venting Examples ................................................................................................................................................................................ 49
Installation of Side Wall Venting ........................................................................................................................................................... 50
Venting Straight Up Through Roof ....................................................................................................................................................... 51
Using Flex Bends ............................................................................................................................................................................. 51
Roof Flashing ................................................................................................................................................................................... 51
Flue Restrictor Adjustment ................................................................................................................................................................... 52
MQRB5143 -Parts List.......................................................................................................................................................................... 54
Choose Your View Kit: (Required for each unit) ............................................................................................................................... 54
Infinite Wall Surround-(Covers 50-1/4”W X 19")............................................................................................................................... 54
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Infinite Wall Surround-(Covers 55-3/4"W X 24")............................................................................................................................... 54
Infinite Porcelain Liners .................................................................................................................................................................... 54
Accessories ...................................................................................................................................................................................... 54
Rocks & Logs ................................................................................................................................................................................... 54
Electronic Ignition ............................................................................................................................................................................. 55
Valve System Parts .......................................................................................................................................................................... 55
Replacement Burner Assembly ........................................................................................................................................................ 55
Conversion Kit .................................................................................................................................................................................. 55
Miscellaneous Parts ......................................................................................................................................................................... 55
Venting Accessories......................................................................................................................................................................... 56
Warranty............................................................................................................................................................................................... 57
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Pre-Installation Questions and Answers
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installation (e.g. marble, tile and the adhesives used to adhere these products to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time. Keep burning at a minimum of four hours per use until odours dissipate.
About the Curing of Paint
Your stove or fireplace has been painted with the highest quality silicone stove paint .This paint dries quickly (15-20 minutes) when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.
The following information applies to the curing process to get the paint fully hard and durable:
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner (such as Windex or a commercial fireplace glass cleaner) to prevent build-up.
Babies, small children, pregnant women, and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Noise Coming from the Fireplace?
Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a
furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
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Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
Figure 1 - Mobile Home Installation.
THE MQRB5143N AND MQRB5143LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. IN CANADA THE MQRB5143N AND MQRB5143LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home
wall floor or ceiling during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bedsitting room. In Canada must be installed
with listed millivolt thermostat. In USA see local codes.
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Installation and Operation
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle.
For Safe Installation and Operation of Your Gas Fireplace Please Note The Following:
1. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your fireplace appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) detector be installed in or near bedrooms and on
all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Warning: When purging the gas line, the glass front must be removed.
4. Never use your gas fireplace as a cooking device.
5. The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Do not alter the gas orifice.
6. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.
7. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
8. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
9. The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your venting system should be cleaned.
10. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.
11. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
12. For safe operation, glass doors must be closed.
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13. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
14. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of glass should be done by a licensed or qualified service person.
15. Do not operate appliance unless completely installed as per installation instructions.
16. In the Commonwealth of Massachusetts a CO detector must be installed in the same room as the appliance.
17. This gas appliance may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.
NOTE: It is normal for your gas fireplace to give off some odor the first time it is burned. This is due
to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all windows. It is recommended that you burn your gas fireplace for at least four [4] hours the first time you use it without the fan on.
Make adequate accessibility clearances for servicing and proper operation.
This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance.
Be sure that the flow of combustion and ventilation air is not obstructed.
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and
alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
Have battery back-up power;
Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location
of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and
alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;
Be either hard-wired or battery powered or both; and
Shall comply with NFPA 720 (2005 Edition).
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
8
MQRB5143 Locating Your Appliance
All units are Factory Set for a Left Hand Burner System. Right Hand Burner System Requires Valve to be relocated to right side of unit.
Fireplace Dimensions
9
Surround Dimensions MQRB5143
The Surround Frames are 1” thick, with a 3/4” space behind the frame.
When using Surrounds, Maximum Thickness for Non-Combustible Facing Materials is 3/4”.
The Fireplace may be covered up to within 1/2” of the Fireplace Opening with non-combustible materials.
Surround Clearances
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MQRB5143 Framing Your Gas Fireplace
This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace.
Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (see framing diagrams).
3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top.
4. When installing horizontal with a 90 degree bend maintain a minimum of five inches [5"] above the bend with the Wall Thimble Shield [Z57WTS] in enclosures below seventy-two inches [72”].
5. A Hearth is not required for this unit.
Certified for installation in a bedroom or bedsitting room. In Canada must be installed
with listed millivolt thermostat. In USA see local codes.
Stand-off Locations
Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand­offs.
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MQRB5143 Nailing Tab Guide
p
[
]
[Qty]2 Nailing Tabs are located on each corner of the
lace.
fire
The Nailing Tabs on the MQRB5143 can be used in two ways:
1/2” Drywall Flush with Face of Fireplace –Fireplace and
Combustible Wall to be covered with Non-Combustible Materials (e.g. Tile around Fireplace).
Note: If using Optional Surround, Maximum Thickness for
Non-Combustible Material is 3/4”.
Framing Flush with Face of Fireplace
-Fireplace to be covered
with Non-Combustibles (e.g. Concrete Board) for Flat Wall
appearance.
Note: If using Optional Surround, Maximum Thickness for Non-
Combustible Material is 3/4”.
Steel Stud Framing Shown.
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MQRB5143 -See Thru Framing
An MQRB5143SK Kit is required for a See Thru Installation.
Before you begin Framing- Determine for both sides whether the Wall Surface will be flush with the face of the
fireplace (Fireplace and wall to be covered with Non-Combustibles, such as tile), or the
Framing will be flush with the face of the fireplace (Flat Wall appearance).
Note: If using Optional Surround, Maximum Thickness for Non-Combustible Material is 3/4”.
(Continued)
13
Wall Surface Flush With Face of Fireplace Framing Flush With Face of Fireplace
Note: If using Optional Surround, Maximum Thickness for Non-Combustible Material is 3/4”.
[Steel Stud Framing Shown.]
*See the “Nailing Tab Guide” and “MQRB5143SK” pages before placing unit into the framed opening.*
14
MQRB5143 Single Sided Framing
An MQRB5143BK Kit is required for a Single Sided Installation.
Before you begin Framing- Determine whether the Wall Surface will be flush with the face of the fireplace (Fireplace
and wall to be covered with Non-Combustibles, such as tile), or the Framing will be flush
with the face of the fireplace (Flat Wall appearance).
(Continued)
15
Wall Surface Flush With Face of Fireplace Framing Flush With Face of Fireplace
Note: If using Optional Surround, Maximum Thickness for Non-Combustible Material is 3/4”.
[Steel Stud Framing Shown.]
*See the “Nailing Tab Guide” and “MQRB5143BK” pages before placing unit into the framed opening.*
16
MQRB5143 Combustible Enclosure Heights
Cold Climate Recommendation
When installing this fireplace against an exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over vapor barrier and insulation material to prevent direct contact with the appliance.
See Thru or Single Sided Installation
[Steel Stud Framing Shown.]
Single Side Installation Only
[Steel Stud Framing Shown.]
The Wall Thimble Shield Z57WTS is required in All Enclosures below 72” [Seventy-Two Inches].
Place Wall Thimble Shield Z57WTS against the Wall Thimble Immediately above the Vent. Install the Wall Thimble Shield using [3] DT Screws.
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[
]
MQRB5143 Facing Material Requirements
These specifications are the same for all Models (5143N, 5143NE, 5143LP, 5143LPE).
Note: If using Optional Surround, See Surround Clearances Section.
Steel Stud Framing Shown.
Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.
Steel Stud Framing Shown.
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