Kingsman MDVR38N, MDVR38LP, MDVL38LP, MDVR30N, MDVR30LP Installation Instructions Manual

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Installation Instructions

Listed Certified for USA. and Canada

Certified to: ANSI Z21.50-1996/CGA 2.22-M96, CAN/CGA 2.17-M91

Model MDV38 Series - MDVR38N, MDVR38LP, MDVL38N, MDVL38LP Model MDV30 Series - MDVR30N, MDVR30LP, MDVL30N, MDVL30LP

“Multi-Sided Direct Vent”

Decorative Gas Fireplace

Read this complete manual before beginning installation.

These instructions must be kept with the unit for future reference.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

What

To Do If You Smell Gas

Do not try to light any appliance.

Extinguish any open flame.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbour’s phone.

If you can not reach your gas supplier, call the fire department.

KINGSMAN INDUSTRIES

A Division of R-Co. Inc.

2340 Logan Avenue

Winnipeg, Manitoba, Canada R2R 2V3

Ph: (204) 632-1962

Warning: Improper installation, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Printed in Canada 08/01/04 Part #3800-MAN

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time, keep burning at a minimum of four hours per use until odours dissipate.

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Noise coming from the fireplace?

• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

PRE-INSTALLATION QUESTIONS and ANSWERS

Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Locating Your Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Corner Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

See-Thru Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Peninsula Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . 10

Low Profile Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operation & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Fan Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Door and Grill Installation . . . . . . . . . . . . . . . . . . . . . . . . . 14

Bay Window Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Brick Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Ember & Ash Bed Installation . . . . . . . . . . . . . . . . . . . . . . 16

Log Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18

Burner Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Glass Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Horizontal Venting Routes . . . . . . . . . . . . . . . . . . . . . . . . . 24

Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

General Vent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-30

Parts Lists & Accessories . . . . . . . . . . . . . . . . . . . . . . . 31-32

Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Table of Contents

SEE - THRU UNIT

41.062"

PENINSULA UNIT

38.062"

TOP VIEW

20.687"

TOP VIEW

23.687"

.50"

CORNER UNIT R/H

38.062"

REAR

VIEW

16.125"

36.125"

16.125"

21.687"

15.50"

36.062"

29.75"

SIDE VIEW

END

VIEW

▼▼

▼

32.625" 31.875"

UNIT DIMENSIONS:

TOP VIEW

PENINSULA

RIGHT CORNER

TOP VIEW

SEE THRU TOP

VIEW

20'-0"

6.0"

MIN.

6.0"

ALL UNITS CAN BE VENTED VERTICAL

MAX. Horizontal Run

With Required Vertical Run

LEFT CORNER-

TOP VIEW

LEFT CORNER

TOP VIEW

MAX.

36.0"

LOCATING YOUR APPLIANCE

Horizontal Run

With Min. Vertical

Run

RIGHT BURNER SYSTEM

LEFT BURNER SYSTEM

RIGHT BURNER SYSTEM

LEFT BURNER SYSTEM

FRAMING

Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.

Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1

Combustible materials may be installed flush with the top and sides of fireplace.

It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.

Fireplace bottom supplies you with two 6"x8" holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.

FIREPLACE

ASSEMBLY

1. Mount Door Cover Figure #2. First apply a small bead of High Heat Silicone to door seal. Mount Door and screw into place, making sure that Door is properly sealed.

2. Hang Heat Shield on top edge of fireplace, and secure with self tapping screws. Heat Shield must be centered allowing a 1/2" clearance both sides of Fireplace for finishing material.

3. The heat shield and rear standoff are equipped with nailing tabs. Level Fireplace and nail or screw into place.

NOTE.

For Low Profile Enclosure Refer to Page #11 for installation instructions.

CORNER L/H & R/H INSTALLATION INSTRUCTIONS

R/H FIREPLACE SHOWN

FRAMING DETAIL

THROUGH Combustible WALL

11.0"

MIN.

6.5" MIN.

39.0"

MIN.

36.0"

SIDE FLUE APPLICATION

REAR FLUE APPLICATION

3.5" TYP.

L/H Framing

Instructions

NOTE 1

This UNIT is not

Load Bearing.

R/H Framing

Instructions

GAS LINE R/H UNIT BOTTOM ENTRY

2.0" x 3.0" Notch for End gas line entry

37.0"

14.5"

6.0"

8.0"

2.5"

7.0"

23.75"

38.125"

4.188"

27.25"

38.125"

25.875"

23.75"

42.0" For Combustible

Enclosure Top.

FIGURE 1

FIGURE 2

REAR STAND OFF

COMPLETE WITH

NAILING TABS

HEAT

SHIELD

COMPLETE

WITH

NAILING

TABS

DOOR

COVER

HIGH HEAT

SILICONE

NAILING TABS

NOTE: Clearance to back of unit and/or sides of unit

framed into walls require 6” minimum clearance to com-

bustibles. We recommend using two (2 x 4) studs placed

against the wall as per framing diagrams. See Page 3 -

Locating your Appliance, for additional information.

FIGURE 3

BRICK PANEL INSTALLATION

1. Insert side Brick panel into place, using Brick retaining clip position and screw to top of firebox.

2. Install rear Brick panel, brick retaining clip located at top.

NOTE!

For Log, Crushed Rock and Glowing

Ember installation refer to PAGE

16.

ACING MATERIAL

INSTALLATION

Facing material. Example DRYWALL may be installed flush with top of Fireplace.

Side facing to be installed to standoffs only.

FIGURE 4

FIGURE 5

SIDE FLUE INSTALLATION

NOTE!

This UNIT is not

Load Bearing.

REAR FLUE INSTALLATION

NOTE!

This UNIT is not

Load Bearing.

SIDE BRICK

PANEL

REAR BRICK

PANEL

NOTE!

This UNIT is not

Load Bearing.

DRYWALL

BRICK

CLIP

FRAMING

Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.

Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1

Combustible materials may be installed flush with top of standoffs and sides of fireplace.

It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.

Gas line installation should be performed only after Fireplace installation. Fireplace bottom supplies you with two 6"x8" rectangular holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.

SEE - THRU INSTALLATION INSTRUCTIONS

FRAMING DETAIL

HORIZONTAL RUN

WITH MIN. VERTICAL RUN

THROUGH Combustible WALL

NOTE

For Low Profile Enclosure Refer to Page #11 for installation instructions.

11.0"

5.0" MIN.

For Combustible

Enclosure Top

NOTE!

This UNIT is not

Load Bearing

MIN.

36.0"

FIGURE 1

FIGURE 2

SEE-THROUGH FIREPLACE SHOWN

FIREPLACE ASSEMBLY

1. Mount Door Cover Figure #2. First apply a small bead of High Heat Silicone to door seal. Mount Door and screw into place, making sure that Door is properly sealed.

2. Hang Heat Shield on top edge of Fireplace, and secure with self tapping screws. Heat Shield must be centered allowing a 1/2" clearance both sides of Fireplace for finishing material.

3. The heat shield and rear standoff are equipped with nailing tabs. Level Fireplace and nail or screw into place.

37.0"

2.5"

6.0"

11.062"

41.125"

20.625"

GAS LINE R/H UNIT BOTTOM ENTRY

2.0" X 3.0" NOTCH FOR END GAS ENTRY

GAS LINE L/H UNIT

REAR STAND OFFS

COMPLETE WITH

NAILING TABS

DOOR

COVER

HIGH TEMP

SILICONE

NAILING TABS

HEAT SHIELD

COMPLETE

WITH

NAILING

TABS

NOTE: Clearance to back of unit

and/or sides of unit framed into walls

require 6” minimum clearance to

combustibles. We recommend using

two (2 x 4) studs placed against the

wall as per framing diagrams. See

Page 3 - Locating your Appliance, for

additional information.

ACING MATERIAL INSTALLATION

Facing material. Example DRYWALL may be installed Flush with top of Fireplace.

Side facing to be installed to standoffs only.

NOTE!

This UNIT is not

Load Bearing

Gyprock

FRAMING

Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.

Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1

Combustible materials may be installed flush with top and sides of fireplace.

It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.

NOTE

Low profile enclosure 42.0" to 52.0" must maintain a minimum clearance of 2" from top of 7.0" flex pipe and insulation sleeve to bottom of combustible enclosure top. Insulation sleeve must be installed so that it covers 7.0" flex pipe from fireplace up and to wall sleeve. Refer to Page #11 for any additional information.

PENINSULA INSTALLATION INSTRUCTIONS

FRAMING DETAIL

HORIZONTAL RUN

WITH MIN. VERTICAL RUN

NOTE!

This UNIT is not

Load Bearing

MIN.

36.0"

FIGURE 1

THROUGH Combustible WALL

11.0"

42.0" MIN.

For Combustible

Enclosure Top

INSULATION

SLEEVE

NAILING TABS

REAR STAND OFFS

COMPLETE WITH

NAILING TABS

2.5"

6.0"

11.062"

38.125"

37.0"

20.25"

GAS LINE R/H UNIT BOTTOM ENTRY

2.0" X 3.0" NOTCH FOR END GAS LINE ENTRY

GAS LINE L/H UNIT

FIGURE 2

FIREPLACE

ASSEMBLY

Rear standoffs are equipped with nailing tabs. Level Fireplace nail or screw into place.

NOTE!

For Log, Crushed Rock and Glowing Ember installation refer to PAGE 16.

NOTE: Clearance to back of unit and/or sides of unit

framed into walls require 6” minimum clearance to com-

bustibles. We recommend using two (2 x 4) studs placed

against the wall as per framing diagrams. See Page 3 -

Locating your Appliance, for additional information.

FACING MATERIAL INSTALLATION

Facing material. Example DRYWALL may be installed Flush with top of Fireplace.

Side facing to be installed to standoffs only.

DRYWALL

Mantles

Depending on the width of the fireplace mantle, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantles may be installed at any height above the fireplace opening.

Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF GRILLAREA OR DOOR AREAS CAN BE COVERED).

Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.

If slim line brass surround is used, brick, tiles or other NON-COMBUSTIBLE materials may extend past the front of unit giving a recessed appearance. For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).

If wide brass surround is used finish materials must be flush with front of unit.

Note: When using paint or lacquer to finish the mantle, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.

Warning: Combustible objects must not be placed on a non-com-

bustible mantle unless the non-combustible mantle meets the minimum height and width requirements for a combustible mantle.

Clearance to Combustibles

Back (of unit) 6 inches/152 mm

Sides (of unit in framing) 6 inches/152 mm

Vertical Pipe 1 inch/25 mm

Back (from standoffs) 0 inches/0 mm

Side (from standoffs) 0 inches/0 mm

Floor 0 inches/0 mm

Top of 90° Bend No Sleeve, in Enclosure over 52" 4 inches/102 mm

Top of Horizontal Pipe 2.5 inches/64 mm

Top Framing from Standoff 0 inches/0 mm

Bottom of Top Enclosure with Insulation Sleeve 42 inches/1067 mm

In Low Profile Enclosures from 42-52" Top of Horizontal Pipe in Enclosure without Sleeve 12 inches/305 mm

Top of Horizontal Pipe in Low Profile Enclosure with Insulation Sleeve 2 inches/51 mm

Note: See Mantel Chart

6" 5" 4" 3" 2" 1" 0"

FRONT FACE OF FIRE PLACE

COMBUSTIBLE CLEARANCE FROM THE FRONT OF THE FIRE PLACE

ADJACENT WALL

FRAMING

NOTE: Clearance to back of unit and/or sides of unit

framed into walls require 6” minimum clearance to com-

bustibles. We recommend using two (2 x 4) studs placed

against the wall as per framing diagrams. See Page 3 -

Locating your Appliance, for additional information.

52.0" REQUIRES INSULATION SLEEVE

2.0"

34.0"

52.0"

42.0"

1/2" Gyproc

36.0"

MINIMUM FROM BASE TO CENTER OF TERMINATION

MIN. LOW PROFILE ENCLOSURES REQUIRES INSULATION SLEEVE

NOTE

INSULATION SLEEVE MUST COVER 7.0" FLEX PIPE FROM FIREPLACE UP AND TO WALL. SLEEVE FOR LOW PROFILE ENCLOSURES MAXIMUM 34.0".

LOW PROFILE ENCLOSURE

42.0" TO 52.0" MUST MAINTAIN A MINIMUM CLEARANCE OF

2.0" FROM TOP OF 7.0" FLEX PIPE AND INSULATION SLEEVE.

52.0" AND HIGHER ENCLOSURE MUST MAINTAIN 4.0" ABOVE 7.0" FLEX PIPE WITHOUT INSULATION SLEEVE.

NOTE

WITH USING DURA-VENT PIPE AND ADAPTER MINIMUM HEIGHT OF 52.0" MUST BE MAINTAINED FOR PROPER CLEARANCES. INSULATION SLEEVE IS NOT REQUIRED. THIS WILL LEAVE A 4.0" MINIMUM CLEARANCE TO COMBUSTIBLE TOP.

It is recommended for Propane Horizontal Installations that the venting should be a minimum

of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).

NOTE: Clearance to back of unit and/or sides of unit

framed into walls require 6” minimum clearance to com-

bustibles. We recommend using two (2 x 4) studs placed

against the wall as per framing diagrams. See Page 3 -

Locating your Appliance, for additional information.

Installation and Operation

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

3. Children should be carefully supervised when they are in the same room as your fireplace appliance.

4. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.

5. Installation and any repairs to this appliance should be done by a qualified service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all your gas appliances checked annually.

6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

7. The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your venting system should be cleaned.

8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapors and liquids. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

9. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

10. For safe operation, glass doors must be closed.

11. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

12. Do not operate appliance unless completely installed as per installation instructions.

Operating and Maintenance Instructions

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149 .1 or .2 installation codes for Gas Burning Appliances and Equipment.

For safe installation and operation note the following:

This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

Under no circumstances should this appliance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance again.

Installation and any repairs to this appliance should be done by a qualified service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.

Never use your gas fireplace as a cooking device.

The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas.

Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your venting system should be cleaned.

Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapors and liquids.

This appliance should not be used as drying rack for clothing, nor should Christmas stockings or decorations be hung near it.

Under no circumstances should any solid fuels (wood, paper, cardboard, coal) be used in this appliance.

Note: It is normal for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.

Please ensure that your room is well ventilated - open all windows.

It is recommended that you burn your gas fireplace for at least four (4) hours the first time you use it without the fan on.

Warning: When purging the gas line, the glass front must be removed.

Do not alter gas orifice.

Certified for installation in a bedroom or bedsitting room. In Canada must be installed with listed milli volt thermostat. In USA see local codes.

1. To install fan slide key hole mounts onto both #8 screws, located rear bottom bracket.

2. The sensor (thermo-disc) needs to be secured under the firebox. The sensor must be in direct contact with firebox bottom.

3. Install a junction box to bottom pan. Refer to diagram for proper location. Power cable to be routed through 6"x8" access hole.

4. Connect power, sensor and variable speed wall switch as shown in wiring diagram.

FAN KIT

INSTALLATION

SUGGESTED LOCATION FOR 120V JUNCTION BOX FOR FAN KIT

SUGGESTED LOCATION FOR 120V POWER CABLE

THERMODISK

BOTTOM OF FIREBOX

FAN

GAS INLET

WALL MOUNTED VARIABLE SPEED CONTROL

OPTIONAL IN UNIT VARIABLE SPEED CONTROL

L/H FIREPLACE SHOWN

DOOR

ASSEMBLY

To install all Doors, first install bottom screws into Fireplace. Set slots in bottom of Doors onto screws, slide top of Door onto Fireplace and insert top screws. Tighten bottom and top screws so that they are snug.

DO NOT OVER TIGHTEN.

GRILL ASSEMBLY

1. In both top and bottom inside corner posts there are Teardrop slots. As shown in diagram.

2. On Grills there are screws in both ends. To install slide the head into one of the teardrop slots, then slide Grill to opposite side, repeat procedure. These screws may have to be adjusted for proper alinement and length.

3. All Grills have screws in top part of Grill with exception to lower Grill for Gas Valve access. This Grill will fit either side depending on L/H or R/H Fireplace installation.

The Grill for Gas Valve access requires the installation of 2 springs on both ends. Refer to VIEW .A. for proper installation.

DOOR AND GRILL

INSTALLATION

VIEW .A.

VIEW .B.

WINDOW

FIREPLACE

FRAME

VIEW .A.

TEARDROP

SLOTS

Before installing Baywindow spread crushed rock in bottom of Baywindow pan. Sprinkle Vermicelite on top of crushed rock.

To install Baywindow assembly slightly tilt back and hook bottom onto bottom channel of Fireplace.

Before pushing Baywindow into place check to make sure original window is centered. Center Baywindow and push into place, using original screws. Compress original window and Baywindow together.

Install top louver only.

To complete your installation place magnet on each side as shown in illustration and install Brass Trim.

BAY WINDOW INSTRUCTIONS MDV38 SERIES

“CAUTION” “W

ARNING”

WHEN INSTALLING BAYWINDOW ASSEMBLY ORIGINAL GLASS WINDOW

MUST REMAIN INSTALLED ON FIREPLACE. FAILURE TO FOLLOW

THESE INSTRUCTIONS MAY CAUSE INJURY.

THE BAY WINDOW IS NOT TO BE USED WITH TEMPERED GLASS MODEL MDV30 SERIES

SCREW

MAGNET

Baywindow

21.687"

ZDV3628/3630 - MDV38 FIREPLACE

Ref. No. Part No. Description 1

“1” 1001-500 Baywindow Assembly 1 “2” 1001-P189SI S.I.T. Extension Hi/Low 1 “3” 1001-P188SI S.I.T. Extension On/Off 1 “4” Misc. Crushed Rock 1 1/2 “5” Misc. Vermicelite 1 “6” 1000-309 Magnet 2 “7” 1001-506 Brass Trim Top 1

Baywindow

Crushed Rock

Vermicelite

BRASS TRIM

END

VIEW

METAL OR BRICK PANEL INSTALLATION

Brick Panels are optional with this

unit.

Insert Metal or Brick Panels into place. Using a retaining clip, position and screw to top of firebox. Refer to Figure #3.

FIGURE 3

Brick Panels

Shown

TOP

VIEW

FIGURE 5

LOG INST

ALLATION

The KINGSMAN Log set has been numbered for ease

of installation.

CRUSHED ROCK AND GLOWING EMBER INSTALLATION

1. Apply Crushed Rock to bottom pan and to Grate area. Do Not cover Burner with Crushed Rock. Keep dust away from Burner Ports to avoid plugging them. Any fine dust found in bottom of bag is not to be used.

2. To apply Glowing Embers tear embers into pieces and place along perimeter Burners, as well as on top of Crushed Rock in Grate area only.

Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The Ember material will only glow when exposed to direct flame. However, care should be taken not to block burner ports.

Blocked Burner Ports can cause an incorrect flame pattern, carbon and delayed ignition.

If in the event you require additional Crushed Rock or Glowing Embers please contact your local KINGSMAN Dealer.

FIGURE 4

CRUSHED

ROCK

GLOWING

EMBERS

Log Tabs

Step (1) If using the MVF40 chassis, omit this step (go to step 2). If using

MDV30 or MDV38, break glowing embers into thumbnail size and place

along the perimeter of the burner. Do not place on middle burner (as illus-

trated). Care should be taken not to block burner ports.

Step (2) Take Log #4 and place onto burner using the two log tabs

(located on burner pan) as a guide.

Log Pin

Step (3) Take Log #1 and place onto burner using the two log tabs

(located on burner pan) as a guide.

LOGF38 PLACEMENT GUIDELINES

Step (4) Place Log #5 onto Log #4 using the log pin as a guide. Ensure

Log #5 rests on the shape of Log #4.

Log Pin

Step (5) Place Log #3 onto both Log #1 and Log #5 using the log

pins as a guide.

Log Pin

Step (6) Place Log #2 onto both Log #1 and #4 using the log pins as a

guide. Ensure Log #2 does not cover burner.

LOGF38 PLACEMENT GUIDELINES

(continued)

Installation of MDV38RLE

REMOVAL OF METAL PANEL BEFORE INSTALLING REAR BRICK PANEL

1. Locate 2 screws on bottom rear of unit holding metal panel to firebox bottom, remove the 2 screws and discard.

2. Hold metal panel by the bottom and pull forward and down at the same time This will release the panel from the holder at the top of the unit. Discard metal panel.

3. The brick panel can now be installed. (See installation of brick on page 16 of Manual.)

BURNER REMOVAL

AND REPLACEMENT

1. Turn OFF the Gas and Electric Power before servicing the Fireplace.

2. Remove doors. Remove end, back or side bricks, this depends on type of Fireplace installation. Remove all Crushed Rock and Glowing Embers. Vacuum inside of Fireplace for remaining dust particles. FIGURE 1.

3. Lift and remove Burner Deflectors from Burner. Remove four screws securing Burner and slide Burner away from back of Fireplace until it clears orifice. Lift and remove Burner.

DO NOT force up or sideways, as

this may damage Venturi. FIGURE 2.

4. To replace, reverse procedure.

VE REMOVAL AND REPLACEMENT

1. To remove Valve first follow Burner instructions.

2. Remove GAS line and Deflector Pan.

3. To remove Valve Pan, first remove self tapping screws, then using a knife slide it between Pan and Firebox bottom. This will separate the High Heat Silicone bond. Carefully remove Pan and Valve from Fireplace. FIGURE 3.

4. To replace, first clean any Silicone from Firebox bottom. Reapply Fresh HIGH HEAT SILICONE as in Figure 3 and reverse all procedures.

BURNER AND VAL

VE R&R INSTRUCTIONS

FIGURE 1

FIGURE 2

BURNER DEFLECTORS

BOTTOM BRICK PANELS

NOT AVAILABLE

HIGH TEMP

SILICONE

DEFLECTOR PAN

BURNER PAN

BURNER

FIGURE 3

Millivolt System, Lighting, & Burner Control

Lighting Instructions

1. Open access grill on bottom.

2. Push in gas control knob slightly and turn clockwise to “OFF”.

NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.

3. Wait five (5) minutes to clear out any gas remaining in burner combustion chamber.

4. Turn knob on gas control counter-clockwise to “PILOT”.

5. Push in control knob all the way and hold in. Immediately light the pilot with piezo-electric ignitor while continuing to push knob in for one (1) minute. Release knob. Pilot should remain lit. If it goes out, repeat steps 2 through 5 until pilot remains lit.

– If knob does not pop up when released, stop and immediately call

your service technician or gas supplier.

– If pilot will not stay lit after several tries, turn the gas control

knob to “OFF” and call your service technician or gas supplier.

6. Turn gas control knob counter-clockwise to “ON”.

7. All models are supplied with a wall switch that turns the main burner on or off. If main burner does not light immediately when you turn the gas control valve to “ON” ensure that the wall switch is in the “ON” position.

NOTE: The “On/Off” wall switch may be replaced with a wall thermostat allowing main burner to light and turn off automatically depending upon thermostat setting and room temperature.

8. Adjust the gas flow (flame height) with the HI/LOW gas control knob on valve.

9. Close control access grill.

Pilot Burner Adjustment

1. Remove pilot adjustment cap.

2. Adjust pilot screw to provide proper sized flame.

3. Replace pilot adjustment cap.

4. Leak Test.

To Turn Off Gas Appliance

Turn off all electric power to the appliance if service is to be performed. Open control access grill.

Push in gas control knob slightly and turn clockwise to “OFF”. Do not force. Close control access grill.

Caution: Do Not Wire 120 Volt Power To Millivolt Switches Or Thermostats.

3/8 - 1/2 inch

THERMOCOUPLE OR GENERATOR

PILOT

GENERATOR

THERMOCOUPLE

TO PIEZO

GAS INLET

SIT VALVE

TO WALL SWITCH

OR TO

THERMOSTAT

General Glass Information

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive

common household glass cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the circumstances.

Cautions and Warnings

• Do not clean when the glass is hot.

• The use of substitute glass will void all product warranties.

• Care must be taken to avoid breakage of the glass.

• Do not operate this fireplace without the glass front or with a broken

glass front.

• Do not strike or abuse glass.

Glass Replacement

REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS

Model MDV30 Series can use either tempered glass or Robax ceramic or coated Neaoceram glass. Must be 5 cm thick.

Only Robax ceramic or coated Neaoceram glass may be used for replacement for model MDV38 Series. Must be minimum 5mm thick.

Removal of the Glass Door

1. Remove the two screws located behind upper grill.

2. To remove, pull frame forward and lift from bottom door retainer.

3. To replace glass, clean all materials from door frame. Using a high heat silicone (temperature-resistant to 500°F (260°C) apply a bead of approximately 1/32” to all four sides of frame and insert glass with new gasket. Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 minutes. The door can be re-installed by reversing Steps 1 & 2.

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.

2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.

3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5 w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.

6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

Note: The gas line connection may be made of 1/2” rigid pipe, 1/2” copper pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.

Gas Specifications

FUEL N/NATURAL LP/PROPANE MODEL MDVR30N MDVR38N MDVR30LP MDVR38LP

MDVL30N MDVL38N MDVL30LP MDVL38LP

ORIFICE SIZE #36 #30 #51 #50

INPUT BTU/HR HIGH 30,000 39,000 30,000 38,000

LOW 22,500 25,000 25,000 25,000

AIR SHUTTER .093" .188" .25" .4"

Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT

Gas Supply Pressure Minimum Normal Maximum Natural Gas 5.5” 7” 9” Liquid Propane 11” 11” 12”

Manifold Pressure Natural Gas Liquid Propane

Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa

Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing.

For the state of Massachusetts a T

-handle gas shut-off valve

must

be used on a gas appliance. This T-handle gas shut-off valve must

be listed and approved by the state of Massachusetts. This is in ref-

erence to the state of Massachusetts state code CMR238.

Vent Termination

Vent Terminal

Air Supply

Area Where Terminal Not Permitted.

A - Clearance above grade, veranda, porch, deck, or balcony 12 inches

(30cm) minimum.

B - Clearance to window or door that may be opened. 12 inches (30cm)

minimum for appliances 100 000 Btuh (30 kW) and lower.

C - Clearance to permanently closed window minimum 12 inches (30cm)

recommended to prevent condensation on window.

D - Vertical clearance to ventilated soffit located above the termination

within a horizontal distance of 2 feet (60cm) from the center line of the termination. 18 inches (46cm) minimum.

E - Clearance to unventilated soffit 12 inches (30cm) minimum.

F - Clearance under veranda, porch, deck or balcony 12 inches

(30cm)

minimum.

G - Clearance from a perpendicular inside wall or outer corner to the

edge of the vent terminal plate is 3” (minimum).

H - Not to be installed above a meter/regulator assembly within 3 feet

(90cm) horizontally from the center line of the regulator.

I - Clearance to service regulator vent outlet 3 feet (91cm) minimum.

J - Clearance to non-mechanical air supply inlet to building or the

combustion air inlet to any other appliance 12 inches (30cm) minimum for appliances 100,000 Btuh (30kW) and lower, 36 inches (90cm) minimum for appliances greater than 100,000 Btuh (30kW).

K - Clearance to a mechanical air supply inlet 6 feet (1.8m) minimum.

L - Clearance above paved sidewalk or a paved driveway located on

public property 7 feet (2.1m) minimum.

M - Clearance above highest point of exit on roof 18 inches (45 cm).

N - Clearance to perpendicular wall 24 inches (60 cm).

(Recommended to prevent re-circulation of exhaust products. For additional requirements check local codes.)

NOTE: Clearances are to the edge of terminal plate, add 6-3/4” to clearances to arrive at center line.

NOTE: Local Codes or Regulations may require different clearances.

Termination

It is imperative that the vent termination be located observing the minimum clearances as shown. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination plate.

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

General Venting Information

The gas fireplace is approved to be vented either through the side wall or vertically through the roof.

This appliance is approved with Kingsman flex vent system and also approved for use with Simpson Duravent Direct Vent System (model DV-GS series).

Kingsman flex vent system can be used with Simpson Duravent Direct Vent termination’s (model DV-GS series).

When using Simpson Duravent Direct Vent pipe a Kingsman/Duravent adapter must be used to connect the fireplace to Simpson Duravent Direct Vent pipe.

ONLY VENTING COMPONENTS SPECIFICALLY APPROVED AND LABELLED FOR THIS FIREPLACE MAY BE USED.

Venting terminal shall not be recessed into a wall or siding.

1 - As specified in CGA B149 installation codes (1991).

2 - Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two

sides beneath the floor.

3 - A vent shall not terminate directly above a sidewalk or paved driveway which is located

between two single family dwellings and serves both dwellings.

Minimum clearance to combustibles on venting is 1” with the following exceptions as follows: Top of horizontal 1

/2”. Top of 90 degree elbow in an enclosure over 52” is 4” without an insulation sleeve.

Venting Routes And Components

Since it is important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.

The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths.

For horizontal vent runs using 90° bends with vertical runs from Fireplace, 1.0" rise per ft. using venting table. See Fig. 3.

2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36" per each 90° bend, or 18" per each 45° bend.

Maximum vertical run is 40 ft. (12.2 meters)

Locate the fireplace in such a way to minimize the off sets and/or horizontal runs that are required.

Insulation sleeve over 7" pipe is required for low profile enclosures with Combustible top 2.0" from top of flue pipe, to 13.0" from top of flue pipe. For Combustible top 14.0"+ above flue pipe require no insulation sleeve in enclosure.

How To Use The Vent Table

1. Determine the height of the system and the number of bends required.

2. Having determined the vertical distance, determine the maximum horizontal section allowed.

3. Vent table has been established for 90° horizontal/vertical runs. With use of flex pipe distance not having 90° bends will not fall into vent table standards. See Fig. B.

Venting Table From Bottom Of Fireplace

For venting to a maximum of 40 ft. (12.2 meters)

Total Vertical Max. Total Horizontal

Feet Meters Feet Meters

4 1.2 8 2.4 5 1.5 15 4.5 6 1.8 15 4.6 7 2.1 20 6.1

82.4

20 6.1

92.7

20 6.1

10 3.0

20 6.1

11 3 . 4

20 6.1

12 3.7

20 6.1

13 4.0

20 6.1

14 4.3

20 6.1

15 4.6

20 6.1

16 4.9

20 6.1

17 5.2

20 6.1

18 5.5

20 6.1

19 5.8

20 6.1

20 6.1 25 7.5 15 4.6 30 9.1 10 3.0 40 12.2 0 0

FIGURE 1

MAX. HORIZONTAL RUN

WITH MIN. VERTICAL

RUN 1/4" RAISE PER FT.

Up To 34.0"

MAX.

34.0"

35.0"

36.0"

1/2" Gyproc

REQUIRES ZDVHSK

STARTER KIT

CAULK (BOTH SIDES)

SILICONE SCREW

MINIMUM FROM BASE TO CENTER OF TERMINATION.

WALL SLEEVE INSULATION SLEEVE SPRING SPACER

It is recommended for

Propane Horizontal Installations that the

venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).

For horizontal vent runs with minimum vertical venting of 4 feet:

12" to 34" horizontal runs require 1/4" rise per foot.

See Figure 1.

34" to 240" horizontal runs require 2 1/2" rise per foot.

See Figure 2.

SUPPORT STRAPS EVERY 2 FEET

20 FEET

FIGURE 2

7 FEET

35.0"

SIDE VIEW

Important Minimum clearances of flue pipe to combustibles. Vertical runs 1.0".

Top horizontal run with sleeve requires 2.0" clearance in low profile enclosure.

2.5" rise per ft. for horizontal runs with min. vertical from Fireplace.

For installations other than Low Profile Enclosures, top of horizontal with no sleeve requires a 2.5" clearance, and

4.0" of clearance above 90° elbow.

SUPPORT STRAPS EVERY 2 FEET

SUPPORT STRAP ON 90° BEND

Requires 1.0" Rise

per foot.

Based on 90°

installations

15 FEET

FIGURE 3

FIGURE 4

5 FEET

6 Ft.

TOTAL VERTICAL

SIDE VIEW

Using Flex Bends

4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.

5. When using 45˚ bends a bend support is required directly above the highest bend.

6. When installing a bend in a joist area a minimum of 4” clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1” clearance to combustibles must be maintained. If running horizontal through an area a 2

/2” clearance to the top of the horizontal pipe must be

maintained.

7. Maximum vertical height of system should not exceed 40 feet. Use only FDVVT30 Vertical Vent Termination on this Appliance when vertical venting.

8. Use roof support and 7” rigid pipe at roof level. Flex not permitted with in roof support.

9. When penetrating the roof a rigid 7” galvanized pipe must be used. Attach the 7” flex to the 7” rigid with high temperature sealant and use four screws/washers assuring the flex and rigid pipe are secured. The 4” flex pipe must be secured the same way with 4 screws and washers. Ensure they penetrate the 4” flex and 4” section of termination. Attach 7” rigid to 7” termination with sealant and screw with 4 sheet metal screws. (See Fig. 3).

10. Vertical termination clearance is 18” (inches) above the roof, measured from highest point of exit on the roof line.

11. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.

SIDE VIEW

18"

40’

FIG. 1

FIG. 2

FIG. 3

ROOF SUPPORT

FLASHING

RIGID PIPE

ENCLOSURE

ELBOW SUPPORT

FIRESTOP

ENCLOSURE

FIRESTOP

FLEX PIPE

SIDE VIEW

RIGID PIPE

OPTIONAL ADJUSTABLE CLAMP

SELF TAPPING SCREWS

OPTIONAL ADJUSTABLE CLAMP

SELF TAPPING SCREWS TO SECURE RIGID PIPE TO TERMINATION

ATTIC INSULATION SHIELD

Venting Straight Up Through Roof

1. An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. See Fig. 1.

2. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1” spiral nails.

3. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. See figure below.

Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic.

Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.

The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

2.5” Top of Horizontal Vent

4” Minimum Top of 90° Elbow

All other existing pipes 1” clearances to combustibles. Support Straps required to maintain rise in venting.

General Vent Installation Information

SIMPSON DURAVENT

When using Simpson Duravent pipe a Duravent adapter must be used (part # ZDVDFA for fireplaces). Follow installation instructions provided

by Simpson Duravent for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination.

Flex Pipe Venting

Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft. to 8ft.

Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination.

Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center of 7” flex. When forming bends place spring in bend or before and after. (See Fig. 1).

Horizontal runs require support metal straps every 2 feet. In off set installation support straps should be used to stabilize pipe.

Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past outer wall and the 4” flex protrudes approximately 2 to 3 inches past the 7” flex. See Fig. 1. Attach the 4” pipe to the termination first and secure with sealant and 4 screws/washers, then attach the 7” flex to the termination with sealant and 4 screws/washers. Termination may then be moved back to the outer wall and attached to home by screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.

Use Term Hi Temp Sealant

Apply a bead of mill pac high temp sealant to all joints and secure with 4 screws/washers at every connection provided at fireplace, termination and any joint if joining any sections of pipe.

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual. Mill Pac Sealant

FRAMING DIMENSION

Combustible Wall

Cut a 11” hole through exterior wall and frame as shown below.

Non combustible Wall

Cut or drill 8” or 204mm diameter hole.

OPTIONAL CLAMPS

FIGURE 1

MAX. DISTANCE BETWEEN SPACERS 2 FEET SPRING SPACERS

OPTIONAL CLAMPS

SEAL WITH HIGH TEMP. SEALANT

LOG SET 3800-250

3800-253

3800-254

3800-115

3800-129

3800-304

3800-303

1000-305

1000-306

3800-312

3800-132

3800-134

3800-302

3600-301

5000-P025WS

1000-150GE (RED) 1000-150MP (BLACK)

1000-218

Z1MT

3800-128

EMBER-I

EMBER-R

ZIRC

3800-255

3800-252

3800-173

3800-171

3800-172

3800-138

3800-127

3800-170

3600-115

3800-130

BOTTOM BRICK PANELS

NOT AVAILABLE

3800-120

3800-119

3800-200

3800-101

3800-125

1001-P508SI

1000-220

1000-P136WR

1001-P129SI

1000-085

1000-214

1000-215

2000-080

2000-081

1001-P606SI-NG 1001-P605SI-LP

Pilot Orifice LP

1001-P157SI

Pilot Orifice NG

1001-P159SI

MDV38 1000-255-NG-30 MDV38 1000-255-LP-50 MDV30 1000-255-NG-36 MDV30 1000-255-LP-51

(LP) 1001-P633SI (NG) 1001-P634SI

ZDV48GP

ZDV7SC

ZDV4SS

ZDVRS

ZDV7FCL

ZDVWT

ZDVSS

ZDVST

ZDV7FC

ZDV4FC

ZDVAIS

ZDVFS

ZDVAAF ZDVAF2 ZDVAF3

ZDVFK5 ZDVFK8 ZDVFK20

FDVHT

FDVVT30

Parts List

PART NO. DESCRIPTION

Fireplace Part Numbers MDV38 SERIES MULTI-SIDED DIRECT VENT FIREPLACE:

Listed for USA/Canada as a Decorative Appliance, Includes: Triple Burner, Up to Three Viewing Areas, Milli Volt Sit Valve, Hi/Lo Adjustment, Wall Mount On/Off Switch, Ember Ash Kit, Four and Seven Flue, Sloped Back, 39,000 BTU NG, 38,000 BTU LP

MDVR38N Multi-Sided Fireplace, c/w Right Burner (as above) Natural Gas

MDVR38LP

Multi-Sided Fireplace, c/w Right Burner (as above) Liquid Propane

MDVL38N Multi-Sided Fireplace, c/w Left Burner (as above) Natural Gas

MDVL38LP Multi-Sided Fireplace, c/w Left Burner (as above) Liquid Propane

FIREPLACE REQUIREMENTS Log Sets: (Required for each unit)

LOGF38 Log Set - Five Piece Fibre Split Oak (MDV38)

Choose Your View: (Required for each unit)

M38PK PENINSULA KIT - THREE SIDED VIEWING

- One Large Panel of Ceramic Glass, One Small Panel of Ceramic Glass

M38CK CORNER KIT - TWO SIDED VIEWING

- One Small Panel of Ceramic Glass

- One Large Clearance Shield, One Large Solid Door Panel

M38SK SEE-THROUGH KIT - TWO SIDED VIEWING

- One Large Panels of Ceramic Glass

- One Small Clearance Shield, One Small Solid Door Panel

GRILL KITS: (Required for each unit)

MGPKBP Grill Kit Peninsula - Classic Polish Brass (Three Sets)

MGPKBA Grill Kit Peninsula - Classic Antique Brass (Three Sets)

MGPKBC Grill Kit Peninsula - Classic Chrome (Three Sets)

MGPKBL Grill Kit Peninsula - Black (Three Sets)

MGPKAB Grill Kit Peninsula - Antique Brass (Three Sets)

MGPKCR Grill Kit Peninsula - Chrome (Three Sets)

MGCKBP Grill Kit Corner - Classic Polish Brass (Two Sets)

MGCKBA Grill Kit Corner - Classic Antique Brass (Two Sets)

MGCKBC Grill Kit Corner - Classic Chrome (Two Sets)

MGCKBL Grill Kit Corner - Black (Two Sets)

MGCKPB Grill Kit Corner - Polish Brass (Two Sets)

MGCKAB Grill Kit Corner - Antique Brass (Two Sets)

MGCKCR Grill Kit Corner - Chrome (Two Sets)

MGSKBP Grill Kit See-Through - Classic Polish Brass (Two Sets)

MGSKBA Grill Kit See-Through - Classic Antique Brass (Two Sets)

MGSKBC Grill Kit See-Through - Classic Chrome (Two Sets)

MGSKBL Grill Kit See-Through - Black (Two Sets)

MGSKPB Grill Kit See-Through - Polish Brass (Two Sets)

MGSKAB Grill Kit See-Through - Antique Brass (Two Sets)

MGSKCR Grill Kit See-Through -Chrome (Two Sets)

Bay Window Kits: for MDV38 Series Only

Bay Window Kits Consist of Black Upper Grill and Brass Lower Grill, Black Frame, Three Piece Tempered Glass Viewing Area, and Ember Kit.

Z36BWAB Bay Window (as above) with Antique Brass Louvres

Z36BWPB Bay Window (as above) with Polish Brass Louvres

Z36BWCR Bay Window (as above) with Chrome Louvres

MDV30 SERIES MULTI-SIDED DIRECT VENT FIREPLACE:

Listed for USA/Canada as a Decorative Appliance, Includes: Triple Burner, Up to Three Viewing Areas, Milli Volt Sit Valve Featuring less than 30 Sec Shut Down with Hi/Lo Adjustment, Wall Mount On/Off Switch, Ember Ash One Large Panel of Tempered Glass, Four and Seven Flue, Sloped Back, 30,000 BTU NG & LP

MDVR30N Multi-Sided Fireplace, c/w Right Burner (as above) Natural Gas

MDVR30LP Multi-Sided Fireplace, c/w Right Burner (as above) Liquid Propane

MDVL30N Multi-Sided Fireplace, c/w Left Burner (as above) Natural Gas

MDVL30LP Multi-Sided Fireplace, c/w Left Burner (as above) Liquid Propane

Log Sets: (Required for each unit)

LOGF38 Log Set - Five Piece Fibre Split Oak (MDV38)

Choose Your View: (Required for each unit)

M30PK PENINSULA KIT - THREE SIDED VIEWING

- One Large Panel of Tempered Glass, One Small Panel of Tempered Glass

M30CK CORNER KIT - TWO SIDED VIEWING

- One Small Panel of Tempered Glass

- One Large Clearance Shield, One Large Solid Door Panel

M30SK SEE-THROUGH KIT - TWO SIDED VIEWING

- One Large Panel of Tempered Glass

- One Small Clearance Shield, One Small Solid Door Panel

Fireplace Accessories Options:

MDV38IS Insulation Sleeve 3ft. - for Low Enclosures

MDV38RLE Refractory Liner - End (Small Panel)

MDV38RLS Refractory Liner - Side (Large Panel)

Z36SAB Surround - Antique Brass (Coverage Old Style 33 3/4” H x 39 7/8” W)

Z36SCR Surround - Chrome (Coverage New Style 34 1/2” H x 41 1/8” W)

Z36SPB Surround -Polish Brass (Coverage New Style 34 1/2” H x 41 1/8” W)

Z36SLAB Surround Slim Line - Antique Brass (Coverage 34 1/4” H x 37 1/2” W)

Z36SLCR Surround Slim Line -Chrome (Coverage 34 1/4” H x 37 1/2” W)

Z36SLPB Surround Slim Line - Polish Brass (Coverage 34 1/4” H x 37 1/2” W)

Z36SLBL Surround Slim Line - Gun Metal Black (Coverage 34 1/4” H x 37 1/2” W)

Z1ADBL Arch Door Frame - Black

Z36ADDX Arch Door Frame - Deluxe Black (352)

Z36ADTH Arch Door Frame - Top Half Black (353T)

Z36ADDA Arch Door Frame - Double Arch Black (354)

Z36ADDD Arch Door Frame - Double Door Arch Black (355)

Z1ADAB Arch Door Frame - Antique Black

Z36ADCR Arch Door Frame - Chrome

Z1ADPB Arch Door Frame - Polish Brass

Z36FK Fan Kit w/variable Speed Wall Mount Control (Temperature Sensing)

Z1MT Thermostat Millivolt Wall Mount

Z80PT Thermostat Programmable Digital Millivolt Wall Mount (1F80-40)

Z1RC Remote Control Millivolt (On/Off with LED) (Model I)

ZART Remote Control Thermostat Millivolt (Model K)

DCHS Remote Control Heatshield

Replacement Burner Assembly

3800-BRNG Burner Assembly - Right, Natural Gas - For Model MDVR38N

3800-BRLP Burner Assembly - Right, Liquid Propane - For Model MDVR38LP

3800 - BLNG Burner Assembly - Left, Natural Gas - For Model MDVL38N

3800-BLLP Burner Assembly - Left, Liquid Propane - For Model MDVL38LP

3000-BRNG Burner Assembly - Right, Natural Gas - For Model MDVR30N

3000-BRLP

Burner Assembly - Right, Liquid Propane - For Model MDVR30LP

3000-BLNG Burner Assembly - Left, Natural Gas - For Model MDVL30N

3000-BLLP Burner Assembly - Left, Liquid Propane - For Model MDVL30LP

Kingsman Fireplace Venting

Catalog Number Description

ZDVHSK Horizontal Vent Starter Kit - 3 FT Length

Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac.

ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length

Horizontal Vent Termination, Wall Thimble, 60” Flex Pipe, Mill Pac.

FDVVT30 Vertical Vent Termination (ONLY)

FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination

ZDVST Horizontal Snorkel Termination

(34” Tall, 24” Center to Center)

FDVHSC Safety Cage for Horizontal Termination

ZDVAIS Attic Insulation Shield

ZDVVOS Offset Support

ZDVFS Firestop Spacer

ZDVRS Roof Support

ZDVWT Wall Thimble (Horizontal Venting)

ZDVSS Siding Shield

ZDV48GP Galvanized Pipe 7” Dia. x 48” (Vertical Installations)

ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12)

ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12)

ZDVAF3 Flashing 7” c/w Storm Collar Flat

ZDV7SC Storm Collar 7”

ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded

ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded

ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded

*Kits are complete with spring stand-offs, silicone.

ZDV4FC Flex Connector 4” Diameter

ZDV7FC Flex Connector 7” Diameter

ZDV4SS Spring 4” Standoff Spacer

ZDVDFA Dura-Vent Fireplace Adapter

(for ZDV33/36/42, ZDV6000, MDV30/38)

Valve System Parts

(If Serial Number is LESS than: 31089 for MDV30

38322 for MVDV38) 1000-P136WR Thermopile GOAI-524 1001-P035SI Electrode Sparker 915.035 SIT 1001-P129SI Thermocouple 290.129 SIT unified 1001-P157SI Orifice Pilot LP 977.157 SIT 1001-P159SI Orifice Pilot NG 977.159 SIT 1001-P508SI HT Cable 16 1001-P633SI Valve Nova LP Hi/Lo 0820633 1001-P634SI Valve Nova NG Hi/Lo 0820634 1001-P605SI Pilot Burner LP 190.605 unified SIT 1001-P606SI Pilot Burner NG 190.606 unified SIT

Valve System Parts New Top convertible SIT System (If Serial Number is GREATER than: 31088 for MDV30

38321 for MVDV38) 1000-P136WR Thermopile GOAI-524 1001-P069SI Electrode Sparker 915.069 TC SIT 1001-P216SI Thermocouple 290.216 TC SIT 1001-P165SI Orifice Pilot NG 977.165 TC SIT 1001-P167SI Orifice Pilot LP 977.167 TC SIT 1001-P508SI HT Cable 16 1001-P633SI Valve Nova LP Hi/Lo 0820633 1001-P634SI Valve Nova NG Hi/Lo 0820634 1001-P713SI Pilot Burner LP 199.713 TC SIT 1001-P714SI Pilot Burner NG 199.714 TC SIT

Miscellaneous Parts

1000-150GE #Silicone GE Red IS806 #736

1000-150MP #Hi-Temp Mill Pac Sealant 840099

1000-214 #Piezo-Ignitor 1244-17 Mark 21

1000-215 #Pal Nut (18MMXI.5MM)BLK (1364.03)

1000-218 #Switch Ivory (1451/001)

1000-227 #Cover Ivory (86001/001)

1000-255 #Orifice Brass - (State Size)

1000-EMBER #Glowing Moon Rock

3800-134 #Explosion Felt Gasket

2000-080 #Thermodisc 2450 (For Blower)

2000-081 #Blower Motor QLN65/2400

1000-085 #Control Variable Speed KBWC-13BV

1000-306 Thermalcord - Adhesive Back for Door Frame

1000-305 Ceramic Glass - Side

3800-312 Ceramic Glass - End

3800-313 Tempered Glass - End (MDV30 only)

3600-311 Tempered Glass - Side (MDV30 only)

Conversion Kit (SIT Valve only)

30MDV-CKLP LP Conversion Kit for MDV30

30MDV-CKNG NG Conversion Kit for MDV30

38MDV-CKLP LP Conversion Kit for MDV38

38MDV-CKNG NG Conversion Kit for MDV38

Trouble Shooting The Gas Control System

WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem Possible Causes Corrective Action

Spark igniter will not light. Defective or misaligned electrode Check for spark at electrode and pilot: if no spark and electrode wire is

at pilot. properly connected, replace igniter.

Defective igniter Using a match, light pilot. If pilot lights, turn off pilot and push the red (push-button) button again. If pilot will not light - check gap at electrode and pilot

should be 1/8” to 1/4” to have a strong spark.

Pilot will not stay lit after carefully Defective thermocouple Check pilot flame. Must impinge on generator and thermocouple. following lighting instructions. (flame switch where applicable) Clean and/or adjust pilot for maximum flame impingement on

generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)

Defective valve magnet. Replace valve, if pilot won’t hold after the thermocouple is replaced.

Pilot burning, no gas to burner, Wall switch or wires Check wall switch and wires for proper connections. Jumper wire Valve knob “ON”, Wall defective. across terminals at wall switch. If burner comes on, replace defective Switch “ON” wall switch. If okay, jumper wires, across wall switch wires at valve.

If burner comes on, wires are faulty or connections are bad.

Generator may not be generating Check generator with millivolt meter. Take reading at generator termisufficient voltage. nals of gas valve. Should read 325 millivolts minimum while holding

valve knob depressed in pilot position and wall switch “off” Replace faulty generator if reading is below specified minimum.

Plugged burner orifice. Check burner orifice for stoppage and remove.

Defective automatic valve Remove wall switch wires from gas valve. Install jumper wires from operator. top bottom terminals of gas valve. Turn valve on “ON”. If main burner

does not light, replace valve.

Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame impingement

blowing (high) causing the pilot on generator and thermocouple. safety to drop out.

Flame lifts off burner and goes out Inner 4” liner has come off flue Attach 4” liner to flue or termination using in less than 30 seconds or termination, flame is starving screws, silicone and clamps as stated in manual

for oxygen

Flame lifts off burner on Improper installation of firebrick. Be sure to postion firebrick against firebox walls and one side while the rest of Firebrick is likely leaning. be sure to use brick clips attached to the inner side the flame remains lit. of firebox.

BASIC ONE YEAR WARRANTY

During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributors component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No. Serial No. Date installed

Dealer or Contractor Name :

To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

LIMITED LIFETIME WARRANTY

This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

The Ultimate in Design, Engineering & Quality

Kingsman MDVR38N, MDVR38LP, MDVL38LP, MDVR30N, MDVR30LP Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual