Kingsman MDVR38N, MDVR38LP, MDVL38LP, MDVR30N, MDVR30LP Installation Instructions Manual

...
Installation Instructions
Listed Certified for USA. and Canada
Certified to: ANSI Z21.50-1996/CGA 2.22-M96, CAN/CGA 2.17-M91
Model MDV38 Series - MDVR38N, MDVR38LP, MDVL38N, MDVL38LP Model MDV30 Series - MDVR30N, MDVR30LP, MDVL30N, MDVL30LP
“Multi-Sided Direct Vent”
Decorative Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What
To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you can not reach your gas supplier, call the fire department.
KINGSMAN INDUSTRIES
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Printed in Canada 08/01/04 Part #3800-MAN
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time, keep burning at a minimum of four hours per use until odours dissipate.
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
PRE-INSTALLATION QUESTIONS and ANSWERS
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Locating Your Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Corner Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
See-Thru Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Peninsula Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . 10
Low Profile Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fan Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Door and Grill Installation . . . . . . . . . . . . . . . . . . . . . . . . . 14
Bay Window Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Brick Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ember & Ash Bed Installation . . . . . . . . . . . . . . . . . . . . . . 16
Log Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Burner Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Glass Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Horizontal Venting Routes . . . . . . . . . . . . . . . . . . . . . . . . . 24
Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General Vent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-30
Parts Lists & Accessories . . . . . . . . . . . . . . . . . . . . . . . 31-32
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table of Contents
1
2
SEE - THRU UNIT
41.062"
PENINSULA UNIT
38.062"
TOP VIEW
20.687"
TOP VIEW
23.687"
.50"
.50"
CORNER UNIT R/H
38.062"
REAR
VIEW
16.125"
36.125"
16.125"
21.687"
15.50"
36.062"
29.75"
SIDE VIEW
END
VIEW
▼▼
32.625" 31.875"
UNIT DIMENSIONS:
3
TOP VIEW
PENINSULA
RIGHT CORNER
TOP VIEW
SEE THRU TOP
VIEW
20'-0"
6.0"
MIN.
MIN.
6.0"
ALL UNITS CAN BE VENTED VERTICAL
MAX. Horizontal Run
With Required Vertical Run
LEFT CORNER-
TOP VIEW
LEFT CORNER
TOP VIEW
MAX.
36.0"
LOCATING YOUR APPLIANCE
Horizontal Run
With Min. Vertical
Run
RIGHT BURNER SYSTEM
LEFT BURNER SYSTEM
LEFT BURNER SYSTEM
LEFT BURNER SYSTEM
RIGHT BURNER SYSTEM
RIGHT BURNER SYSTEM
LEFT BURNER SYSTEM
4
FRAMING
Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.
Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1
Combustible materials may be installed flush with the top and sides of fireplace.
It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.
Fireplace bottom supplies you with two 6"x8" holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.
FIREPLACE
ASSEMBLY
1. Mount Door Cover Figure #2. First apply a small bead of High Heat Silicone to door seal. Mount Door and screw into place, making sure that Door is properly sealed.
2. Hang Heat Shield on top edge of fireplace, and secure with self tapping screws. Heat Shield must be centered allowing a 1/2" clearance both sides of Fireplace for finishing material.
3. The heat shield and rear standoff are equipped with nailing tabs. Level Fireplace and nail or screw into place.
NOTE.
For Low Profile Enclosure Refer to Page #11 for installation instructions.
CORNER L/H & R/H INSTALLATION INSTRUCTIONS
R/H FIREPLACE SHOWN
FRAMING DETAIL
THROUGH Combustible WALL
11.0"
11.0"
MIN.
6.5" MIN.
39.0"
MIN.
36.0"
SIDE FLUE APPLICATION
REAR FLUE APPLICATION
3.5" TYP.
L/H Framing
Instructions
NOTE 1
This UNIT is not
Load Bearing.
R/H Framing
Instructions
GAS LINE R/H UNIT BOTTOM ENTRY
2.0" x 3.0" Notch for End gas line entry
37.0"
37.0"
14.5"
6.0"
8.0"
2.5"
7.0"
23.75"
38.125"
4.188"
27.25"
27.25"
38.125"
25.875"
23.75"
42.0" For Combustible
Enclosure Top.
FIGURE 1
FIGURE 2
REAR STAND OFF
COMPLETE WITH
NAILING TABS
HEAT
SHIELD
COMPLETE
WITH
NAILING
TABS
DOOR
COVER
HIGH HEAT
SILICONE
NAILING TABS
NOTE: Clearance to back of unit and/or sides of unit
framed into walls require 6” minimum clearance to com-
bustibles. We recommend using two (2 x 4) studs placed
against the wall as per framing diagrams. See Page 3 -
Locating your Appliance, for additional information.
5
FIGURE 3
BRICK PANEL INSTALLATION
1. Insert side Brick panel into place, using Brick retaining clip position and screw to top of firebox.
2. Install rear Brick panel, brick retaining clip located at top.
NOTE!
For Log, Crushed Rock and Glowing
Ember installation refer to PAGE
16.
F
ACING MATERIAL
INSTALLATION
Facing material. Example DRYWALL may be installed flush with top of Fireplace.
Side facing to be installed to standoffs only.
FIGURE 4
FIGURE 5
SIDE FLUE INSTALLATION
NOTE!
This UNIT is not
Load Bearing.
REAR FLUE INSTALLATION
NOTE!
This UNIT is not
Load Bearing.
SIDE BRICK
PANEL
REAR BRICK
PANEL
NOTE!
This UNIT is not
Load Bearing.
DRYWALL
BRICK
CLIP
6
FRAMING
Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.
Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1
Combustible materials may be installed flush with top of standoffs and sides of fireplace.
It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.
Gas line installation should be performed only after Fireplace installation. Fireplace bottom supplies you with two 6"x8" rectangular holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.
SEE - THRU INSTALLATION INSTRUCTIONS
FRAMING DETAIL
HORIZONTAL RUN
WITH MIN. VERTICAL RUN
THROUGH Combustible WALL
NOTE
For Low Profile Enclosure Refer to Page #11 for installation instructions.
11.0"
11.0"
5.0" MIN.
For Combustible
Enclosure Top
NOTE!
This UNIT is not
Load Bearing
MIN.
36.0"
FIGURE 1
FIGURE 2
SEE-THROUGH FIREPLACE SHOWN
FIREPLACE ASSEMBLY
1. Mount Door Cover Figure #2. First apply a small bead of High Heat Silicone to door seal. Mount Door and screw into place, making sure that Door is properly sealed.
2. Hang Heat Shield on top edge of Fireplace, and secure with self tapping screws. Heat Shield must be centered allowing a 1/2" clearance both sides of Fireplace for finishing material.
3. The heat shield and rear standoff are equipped with nailing tabs. Level Fireplace and nail or screw into place.
37.0"
2.5"
6.0"
11.062"
41.125"
20.625"
GAS LINE R/H UNIT BOTTOM ENTRY
2.0" X 3.0" NOTCH FOR END GAS ENTRY
GAS LINE L/H UNIT
REAR STAND OFFS
COMPLETE WITH
NAILING TABS
DOOR
COVER
HIGH TEMP
SILICONE
NAILING TABS
HEAT SHIELD
COMPLETE
WITH
NAILING
TABS
NOTE: Clearance to back of unit
and/or sides of unit framed into walls
require 6” minimum clearance to
combustibles. We recommend using
two (2 x 4) studs placed against the
wall as per framing diagrams. See
Page 3 - Locating your Appliance, for
additional information.
7
F
ACING MATERIAL INSTALLATION
Facing material. Example DRYWALL may be installed Flush with top of Fireplace.
Side facing to be installed to standoffs only.
NOTE!
This UNIT is not
Load Bearing
Gyprock
Gyprock
8
FRAMING
Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.
Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1
Combustible materials may be installed flush with top and sides of fireplace.
It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.
Gas line installation should be performed only after Fireplace installation. Fireplace bottom supplies you with two 6"x8" rectangular holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.
NOTE
Low profile enclosure 42.0" to 52.0" must maintain a minimum clearance of 2" from top of 7.0" flex pipe and insulation sleeve to bottom of combustible enclosure top. Insulation sleeve must be installed so that it covers 7.0" flex pipe from fireplace up and to wall sleeve. Refer to Page #11 for any additional information.
PENINSULA INSTALLATION INSTRUCTIONS
FRAMING DETAIL
HORIZONTAL RUN
WITH MIN. VERTICAL RUN
NOTE!
This UNIT is not
Load Bearing
MIN.
36.0"
FIGURE 1
THROUGH Combustible WALL
11.0"
11.0"
42.0" MIN.
For Combustible
Enclosure Top
INSULATION
SLEEVE
NAILING TABS
REAR STAND OFFS
COMPLETE WITH
NAILING TABS
2.5"
6.0"
11.062"
38.125"
37.0"
20.25"
GAS LINE R/H UNIT BOTTOM ENTRY
2.0" X 3.0" NOTCH FOR END GAS LINE ENTRY
GAS LINE L/H UNIT
FIGURE 2
FIREPLACE
ASSEMBLY
Rear standoffs are equipped with nailing tabs. Level Fireplace nail or screw into place.
NOTE!
For Log, Crushed Rock and Glowing Ember installation refer to PAGE 16.
NOTE: Clearance to back of unit and/or sides of unit
framed into walls require 6” minimum clearance to com-
bustibles. We recommend using two (2 x 4) studs placed
against the wall as per framing diagrams. See Page 3 -
Locating your Appliance, for additional information.
9
FACING MATERIAL INSTALLATION
Facing material. Example DRYWALL may be installed Flush with top of Fireplace.
Side facing to be installed to standoffs only.
DRYWALL
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