Kingsman MDV30, MDV38, MDVL31LP, MDVR31N, MDVR39N Installation Instructions Manual

...
Installation Instructions
Listed Certified for USA. and Canada
Models MDV30/38
Certified to: ANSI Z21.50-1996/CGA 2.22-M96, CAN/CGA 2.17-M91, CSA P.4.1-02
Model MDV31 Series - MDVR31N, MDVR31LP, MDVL31N, MDVL31LP
Model MDV39 Series - MDVR39N, MDVL39N Conversion only
Certified to: ANSI Z21.50-2002/CSA 2.22-2002 Vented Gas Fireplace, CSA P.4.1-02
“Multi-Sided Direct Vent”
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you can not reach your gas supplier, call the fire department.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Printed in Canada June 22, 2009 Part #3100-MAN
PRE-INSTALLATION QUESTIONS and ANSWERS
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time, keep burning at a minimum of four hours per use until odours dissipate.
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
• Different types and thicknesses of steel will expand and contract at different rates resulting in “cracking” and “ticking” sounds throughout the heating and cooling periods.
• You should also be aware that as temperatures change within the unit these sounds will likely re­occur. Again this is normal for steel fireboxes, and is not a defect.
Cleaning the Glass
During the first few fires, a white film may develop on the glass front, as part of the curing process. The glass should be cleaned after the unit has cooled down or the film can bake on and become very difficult to remove. Use a non-abrasive cleaner and do not attempt to clean the glass while it is hot.
Table of Contents
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Locating Your Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Corner Installations - Louvered Unit Only . . . . . . . . . . . . . . . . . . . . . . . 4
See-Thru Installations - Louvered Unit Only . . . . . . . . . . . . . . . . . . . . . . 6
See Through With CVCK - Dimensions & Enclosures . . . . . . . . . . . . . .8
See Through With CVCK - Installation . . . . . . . . . . . . . . . . . . . . . . . . . .9
See Through Framing & Facing Requirements . . . . . . . . . . . . . . . . . . . .10
How to Install CVCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MQSW Wall Mount Surround - Dimensions & Installation . . . . . . . . . .12
Peninsula Installations - Louvered Unit Only . . . . . . . . . . . . . . . . . . . . .13
Low Profile Enclosures - Louvered Unit Only . . . . . . . . . . . . . . . . . . . 15
Clearances MDV31 Mantels & Surrounds . . . . . . . . . . . . . . . . . . . . . . .16
Mantel Leg Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Installation & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation Requirements for the Commonwealth of Massachusetts . . .19
Fan Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Door and Grill Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Bay Window Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Metal or Brick Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Crushed Rock & Glowing Ember Installation . . . . . . . . . . . . . . . . . . . 23
Log Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-26
MQRSP7 Rock Support Platform & MQROCK1 . . . . . . . . . . . . . . .27-28
Brick Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Burner Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Millivolt Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Glass Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
General Vent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Horizontal Venting Routes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-43
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1
SEE - THRU UNIT
41.062"
PENINSULA UNIT
38.062"
Unit Dimensions - With Louvers
CORNER UNIT R/H
38.062" .50"
.50"
END
VIEW
15.50"
16.125"
TOP VIEW
36.125"
20.687"
SIDE VIEW
29.75"
16.125"
TOP VIEW
32.625" 31.875"
23.687"
REAR
VIEW
21.687"
▼▼
36.062"
2
MAX.
36.0"
Locating your Appliance
Horizontal Run
With Min. Vertical
Run
TOP VIEW
PENINSULA
RIGHT BURNER SYSTEM
VIEW
LEFT BURNER SYSTEM
TOP VIEW
LEFT CORNER-
LEFT BURNER SYSTEM
RIGHT BURNER SYSTEM
TOP VIEW
RIGHT CORNER
LEFT BURNER SYSTEM
20'-0"
With Required Vertical Run
MAX. Horizontal Run
SEE THRU TOP
ALL UNITS CAN BE VENTED VERTICAL
RIGHT BURNER SYSTEM
3
LEFT CORNER
LEFT BURNER SYSTEM
MIN.
6.0"
6.0"
TOP VIEW
MIN.
Corner L/H & R/H Installation Instructions - Louvered Unit Only
FRAMING
Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.
Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1
Combustible materials may be installed flush with the top and sides of fireplace.
It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.
Fireplace bottom supplies you with two 6"x8" holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.
NOTE: The standoffs are non load bearing. When
FIGURE 1
2.0" x 3.0" Notch for End gas line entry
7.0"
4.188"
38.125"
installing a cabinet, a maximum weight of 250 lbs can be installed on the 1/2” drywall lip (located around the perimeter of the appliance).
R/H Framing
Instructions
GAS LINE R/H UNIT BOTTOM ENTRY
37.0"
2.5"
23.75"
27.25"
42.0" For Combustible
Enclosure Top.
MIN.
36.0"
27.25"
FRAMING DETAIL
THROUGH Combustible WALL
11.0"
11.0"
MIN.
37.0"
6.5"
3.5" TYP.
6.0"
8.0"
SIDE FLUE APPLICATION
25.875"
REAR FLUE APPLICATION
L/H Framing Instructions
14.5"
23.75"
MIN.
39.0"
38.125"
FIREPLACE ASSEMBLY
1. Mount Door Cover Figure #2. First apply a small bead of High Heat Silicone to door seal. Mount Door and screw into place, making sure that Door is properly sealed.
2. Hang Heat Shield on top edge of fireplace, and secure with self tapping screws. Heat Shield must be centered allowing a 1/2" clearance both sides of Fireplace for finishing material.
3. The heat shield and rear standoff are equipped with nailing tabs. Level Fireplace and nail or screw into place.
NOTE.
R/H FIREPLACE SHOWN
For Low Profile Enclosure Refer to Page #16 for installation instructions.
NOTE: Clearance to back of unit and/or sides of unit
framed into walls require 6” minimum clearance to com-
bustibles. We recommend using two (2 x 4) studs placed
against the wall as per framing diagrams. See Page 3 -
Locating your Appliance, for additional information.
4
FIGURE 2
HIGH HEAT
SILICONE
DOOR
COVER
REAR STAND OFF
COMPLETE WITH
NAILING TABS
HEAT
SHIELD
COMPLETE
WITH
NAILING
TABS
NAILING TABS
BRICK PANEL INSTALLATION
1. Insert side Brick panel into place, using Brick retaining clip position and screw to top of firebox.
2. Install rear Brick panel, brick retaining clip located at top.
FIGURE 3
SIDE BRICK
PANEL
BRICK
CLIP
REAR BRICK
PANEL
NOTE!
For Log, Crushed Rock and Glowing
Ember installation refer to PAGE 16.
FACING MATERIAL INSTALLATION
Facing material. Example DRYWALL may be installed flush with top of Fireplace.
Side facing to be installed to standoffs only.
REAR FLUE INSTALLATION
NOTE!
This UNIT is not
Load Bearing.
NOTE!
This UNIT is not
Load Bearing.
DRYWALL
FIGURE 4
SIDE FLUE INSTALLATION
NOTE!
This UNIT is not
Load Bearing.
FIGURE 5
5
See-Thru Installation Instructions - Louvered Unit Only
FRAMING
Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.
Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1
Combustible materials may be installed flush with top of standoffs and sides of fireplace.
It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.
Gas line installation should be performed only after Fireplace installation. Fireplace bottom supplies you with two 6"x8" rectangular holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.
FRAMING DETAIL
HORIZONTAL RUN
WITH MIN. VERTICAL RUN
11.0"
NOTE!
This UNIT is not
Load Bearing
FIGURE 1
GAS LINE R/H UNIT
20.625"
BOTTOM ENTRY
2.5"
11.062"
GAS LINE L/H UNIT
6.0"
41.125"
FIREPLACE ASSEMBLY
1. Mount Door Cover Figure #2. First apply a small bead of High Heat Silicone to door seal. Mount Door and screw into place, making sure that Door is properly sealed.
2. Hang Heat Shield on top edge of Fireplace, and secure with self tapping screws. Heat Shield must be centered allowing a 1/2" clearance both sides of Fireplace for finishing material.
3. The heat shield and rear standoff are equipped with nailing tabs. Level Fireplace and nail or screw into place.
NOTE: Clearance to back of unit and/or sides of unit framed into walls require 6” minimum clearance to combustibles. We recommend using two (2 x 4) studs placed against the wall as per framing dia­grams. See Page 3 - Locating your
NAILING TABS
Appliance, for additional information.
THROUGH COMBUSTIBLE WALL
5.0" MIN.
For Combustible
Enclosure Top
2.0" X 3.0" NOTCH FOR END GAS ENTRY
37.0"
NOTE
For Low Profile Enclosure Refer to Page #16 for installation instructions.
SEE-THROUGH FIREPLACE SHOWN
FIGURE 2
HEAT SHIELD
COMPLETE
WITH
NAILING
TABS
DOOR
COVER
HIGH TEMP
SILICONE
11.0"
MIN.
36.0"
REAR STAND OFFS
COMPLETE WITH
NAILING TABS
6
FACING MATERIAL INSTALLATION
Facing material. Example DRYWALL may be installed Flush with top of Fireplace.
Side facing to be installed to standoffs only.
NOTE!
This UNIT is not
Load Bearing
DRYWALL
Gyprock
Gyprock
7
See Through With CVCK -Dimensions-
Note: When CVCK is used, a CVCK Kit must be installed on Both sides of the unit.
See Through With CVCK -Enclosures-
8
See-Thru With CVCK Installation
Framing
(The following method assumes that framing is in place before the unit is installed.) Using 2x4’s, frame to local building codes. DO NOT install against a Vapor Barrier or Exposed Insulation. Framing measurements have been adjusted to accommodate a ½” thick finished wall. Combustible materials may be installed flush with the top and sides of the installed CVCK Kits.(See Page 10, “Framing and Facing Requirements.) It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24” away from the front face. Gas line installation should be performed only after fireplace installation. Fireplace bottom supplies you with two 6” x 8” rectangular holes. The use of these holes depends on valve and fireplace location on riser or upper floor.
Fireplace Assembly
1. Mount Door Cover. First apply a bead of High Heat Silicone to door seal. Mount Door Cover and screw into place, making sure that door is properly sealed.
2. Hang Heat Shield on top edge of fireplace; secure with self-tapping screws. Heat Shield must be centered, allowing a ½” clearance both sides of fireplace.
3. Top Door Shield should be installed on both sides of unit when the doors are installed.
4. Place unit inside framing and center. You are now ready to install CVCK Kits onto unit (See page 11).Gas line and electrical connections (blower fan, etc.) should be performed at this time.
5. Once the unit (with CVCK Kits) is installed into Framing, Facing Material may be installed (See page 10).
9
See Through - FRAMING & FACING REQUIREMENTS
MDV31 with CVCK (Clean View Circulating Kit)
Note: When CVCK is used, a CVCK Kit must be installed on Both sides of the unit.
MDV31 with MQ36SWF Surround
10
MDV31 - How to Install Clean View Kit (Z36 CVCK)
Caution: When using CVCK do not install Louver Assembly.
1. Install optional Fan Kit (See Fan instructions).
2. Fold the tall 8” standoffs up into position and mount them with the supplied screws.
3. Bend the center tab on the four [4] Nailing Tabs 90° as shown below. These tabs are the standoffs for the side Framing.
4. Place CVCK inside Fireplace door opening and, using the four [4] supplied #6 screws, fasten the CVCK to the inside
posts of the appliance.
5. Using ten [10] DT screws, install the Top Heat Shield to the upper inside portion of the CVCK. A side cut-view is
provided to illustrate how the shield is installed. It is recommended that the Leading Edge Screws be installed before the side screws.
6. Position the appliance inside the Framing and secure it using the nailing tabs on the CVCK. Ensure that the Framing
does not exceed the standoffs bent in Step 2. Furthermore, it is recommended that the fireplace be fastened to the floor with 4 screws as well.
7. Once the CVCK Kit is on the fireplace, remove the top door screws, place the Top Door Shield on top of the door, &
replace screws through the Top Door Shield & door .
8. The CVCK Kit is supplied with two [2] valve extension knobs. Align the notches and slide the extensions onto the valve
knobs.
9. DO NOT brick or tile beyond the inside area of the CVCK Kit to allow for removal of the door and ventilation.
11
MQSW Wall Mount Surround Dimensions
MQSW Wall Mount Surround Dimensions
Installation of Wall Mount Surrounds
Installation of MQ Wall Mount Surrounds
1. Set Surround Lip on CVCK Ledge and ensure that it is securely in place.
2. Swing the upper portion of the Surround so that the Surround Ledge is resting on top of the CVCK Deflector Lip.
3. Align the Mounting Screw Holes and fasten the Surround in place with the supplied screws.
4. Attach optional Decorative Bands as desired.
5. To remove, simply reverse these steps.
12
Peninsula Installation Instructions - Louvered Unit Only
FRAMING
Using 2x4s frame to local building codes. DO NOT install against a Vapour Barrier or Exposed Insulation.
Framing measurements have been adjusted to accommodate a 1/2" thick finished wall. FIGURE 1
Combustible materials may be installed flush with top and sides of fireplace.
It is not necessary to install a hearth with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 24" away from the front face.
Gas line installation should be performed only after Fireplace installation. Fireplace bottom supplies you with two 6"x8" rectangular holes. The use of these holes depends on valve and Fireplace location on riser or upper floor.
NOTE: The standoffs are non load bearing. When installing a cabinet, a maximum weight of 250 lbs can be installed on the 1/2” drywall lip (located around the perimeter of the appliance).
20.625"
37.0"
2.5"
GAS LINE L/H UNIT
GAS LINE R/H UNIT BOTTOM ENTRY
6.0"
11.062"
FIGURE 1
2.0" X 3.0" NOTCH FOR END GAS LINE ENTRY
42.0" MIN.
For Combustible
Enclosure Top
FRAMING DETAIL
HORIZONTAL RUN
WITH MIN. VERTICAL RUN
11.0"
THROUGH COMBUSTIBLE WALL
11.0"
MIN.
36.0"
NOTE
Low profile enclosure 42.0" to 52.0" must maintain a minimum clearance of 2" from top of 7.0" flex pipe and insulation sleeve to bottom of combustible enclosure top. Insulation sleeve must be installed so that it covers 7.0" flex pipe from fireplace up and to wall sleeve. Refer to Page #15 for any additional information.
38.125"
FIREPLACE ASSEMBLY
Rear standoffs are equipped with nailing tabs. Level Fireplace nail or screw into place.
NOTE!
For Log, Crushed Rock and Glowing Ember installation refer to PAGE 16.
NOTE: Clearance to back of unit and/or sides of unit framed into walls require 6” minimum clearance to com­bustibles. We recommend using two (2 x 4) studs placed against the wall as per framing diagrams. See Page 3 ­Locating your Appliance, for additional information.
INSULATION
SLEEVE
REAR STAND OFFS
COMPLETE WITH
NAILING TABS
FIGURE 2
NAILING TABS
13
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