Kingsman MCVST42NE, MCVST42N, MCVST42LPE, MCVST42NH, MCVST42NHE Installation Instructions Manual

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Page 1

Model Numbers:

MCVST42N, MCVST42NE, MCVST42LP, MCVST42LPE

Certified to:

ANSI Z21.50-2014 • CSA 2.22-2014 ZERO CLEARANCE VENTED GAS FIREPLACE

Model Numbers:

MCVST42NH, MCVST42NHE, MCVST42LPH, MCVST42LPHE

Certified to:

ANSI Z21.88-2014 • CSA 2.33-2014 ZERO CLEARANCE VENTED GAS FIREPLACE HEATER

Installation Instructions

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

A Division of R-Co. Inc. 2340 Logan Ave. Winnipeg, Manitoba Canada R2R 2V3 Ph.: (204) 632-1962 Printed in Canada May 5, 2015 Part# 42MCVST-MAN14

For Propane Horizontal installations the

venting must be an additional one foot

above the minimum vertical rise off the flue

before going horizontal.

This appliance may be installed in an

aftermarket, permanently located,

manufactured home (USA only) or mobile

home, where not prohibited by local codes.

This appliance is only for use with the type

of gas indicated on the rating plate. This

appliance is not convertible for use with

other gases, unless a certified kit is used.

BENTLEY ST

Page 2

Table of Contents

INFORMATION

Table of Contents…………………………………………………………………………………………………………...........

2-3

Glass Safety / Termination Cap Safety- All Units……………………………………………………………………………...

Warnings, Installations, and Operations………………………………………………………………………………………..

5-6

Pre-installation Questions and Answers………………………………………………………………………………………..

Operating Instructions…………………………………………………………………………………………………………….

Recommendations for Finishing of Clean View Installations…………………………………………………………..........

Mobile Home/Manufactured Housing Installation……………………………………………………………………………..

MCVST42 INSTALLATION

Framing- Nailing Tab Guide……………………………………………………………………………………………………..

Framing Your Gas Fireplace…………………………………………………………………………………………………….

Locating Your Appliance / Fireplace Dimensions……………………………………………………………………………..

Framing Dimensions……………………………………………………………………………………………………………..

Facing Requirements…………………………………………………………………………………………………………….

Basic Finishing 1: MCVST42 With Screen Only…………………………………………………………………………….

Basic Finishing 2: MCVST42 With S1 or S1PF Surround………………………………………………………………….

16-17

Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)…………………………

Basic Finishing 4: Stone or Brick Around S2PF Surround…………………………………………………………………

Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)………………………………

Basic Finishing 6: MCVST42 With MQZCV42DD & Stone, Brick, or Tile Boarder………………………………………

21-22

ZCV-TLK Tile Lip Kit……………………………………………………………………………………………………….........

Mantel Clearances………………………………………………………………………………………………………............

MCVST42 Clearance to Combustibles…………………………………………………………………………………………

ACCESSORIES

MCVST42Child Safety Screen Installation…………………………………………………………..............................……

Surround Installations……………………………………………………………………………………………………….……

MQZCV42DD Designer Door Installations………………………………………………………………………………..……

MST42PL Porcelain Liner Installation…………………………………………………………………………………………..

MST42RL Brick Liner Installation………………………………………………………………………………………………..

Baffle Removal (Heater Rated Units) / Deflector Removal (Decorative Units)……………………………………………..

MST42-GT Installation / Removal……………………………………………………………………………………………….

M42-LG Installation / Removal…………………………………………………………………………………………………..

MQ42LOG1 8 Piece Driftwood Log Set - For use with GT Glass Tray……………………………………………………..

MQ42LOG1 8 Piece Driftwood Log Set - For use with M42LG Log Grate………………………………………………….

MQ42LOG2 7 Piece Oak Log Set - For use with GT Glass Tray……………………………………………………………

MQ42LOG2 7 Piece Oak Log Set - For use with M42LG Log Grate………………………………………………………..

M42LOG3 6 Piece Driftwood Log Set - For use with GT Glass Tray……………………………………………………….

M42LOG4 8 Piece Oak Log Set - For use with M42LG Log Grate………………………………………………………….

UHS Box / Component Locations………………………………………………………………………………………….……

ULK3 Universal Light Kit…………………………………………………………………………………………………………

MCVST42 Z46FK Fan Kit Installation…………………………………………………………………………………….……

Split Receptacle- Fan Speed Control Outside of Fireplace……………………………………………………………..……

RBCB1 -Cannonballs- Installation Instructions………………………………………………………………………….........

MQ Dealer Accessories for MCVST42 / MCVP42 (Glass)……………………………………………………………..........

MQSTONE, MQROCK, MQEMBER……………………………………………………………………………………………

GENERAL INSTALLATION, USE, AND MAINTENANCE

Door Installation…………………………………………………………………………………………………………………...

Door and Glass Information………………………………………………………………………………………………..…....

Gas Line Installation………………………………………………………………………………………………………..….....

Millivolt System, Lighting, and Burner Control…………………………………………………………………………...…....

Troubleshooting the Gas Control System………………………………………………………………………………...…....

Page 3

Burner System Maintenance…………………………………………………………………………………………………....

Conversion Kit Instructions – PART A………………………………………………………………………………………....

Gas Conversion Kit For Top Convertible Pilot PART B……………………………………………………………………....

Gas Conversion for Modulator – PART C………………………………………………………………………………..…....

Burner Removal / Burner System Removal / Installation……………………………………………………………….…....

IPI SECTION

IPI Electronic Ignition System……………………………………………………………………………………………...........

Remote Control Operation……………………………………………………………………………………………………….

IPI Electronic Ignition Parts List – Standard System………………………………………………………………………….

Configuration 1: Basic Manual Hi / Lo and manual Off……………………………………………………………………….

Configuration 2: Remote On / Off and manual Hi / Lo………………………………………………………………………..

Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………………………

Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan………………………………………………………………...

Electronic Ignition Lighting Instructions…………………………………………………………………………………………

VENTING

Vent Termination………………………………………………………………………………………………………………….

General Vent Installation…………………………………………………………………………………………………...........

Installation of Side Wall Venting…………………………………………………………………………………………………

Venting Routes And Components……………………………………………………………………………………………….

Horizontal Venting Table…………………………………………………………………………………………………...........

Z58HT Horizontal Installations- Wall Thimble Sizing / Termination Sizing…………………………………………………

68-69

Venting Straight Up Through Roof………………………………………………………………………………………………

70-71

Approved for Power Vent PVH58…………………………………………………………………………………………….

PARTS LISTS

PVH58 Parts List……………………………………………………………………………………………………………….....

MCVST42 Parts List……………………………………………………………………………………………………………...

74-75

WARRANTY

Limited Lifetime Warranty……………………………………………………………………………………………….....….....

Page 4

-Glass Safety- All Units

-Termination Cap Safety- All Units

WARNING:

WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.

IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE.

If the barrier becomes damaged, the barrier

shall be replaced with the manufacturer’s

barrier for this appliance. Any safety screen, guard, or barrier removed for

servicing the appliance, must be replaced prior to operating the appliance.

 Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

 Do not clean when the glass is hot.  Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns.  A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or

stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

 Do not leave the fireplace remote control where it is accessible to children.

SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.

CHECK WITH YOUR DEALER.

 TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.  It is imperative that the vent termination be located observing the minimum clearances as shown in manual.  There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"

from the front of the termination plate.  Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination

area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

 Venting terminal shall not be recessed into a wall or siding.

Page 5

Warnings, Installations and Operations

WARNING

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product warranties.

4. For safe operation, glass doors must be closed.

5. When purging the gas line, the glass front must be removed.

6. Do not strike or abuse glass. Take care to avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.

14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

18. Do not operate appliance unless completely installed as per installation instructions.

19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

23. Ensure that power to the Fireplace is turned off before servicing.

24. Do not operate this Fireplace without the glass front or with a broken glass.

25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the

owner’s information manual provided with this appliance. For assistance or additional information consult a qualified

installer, service agency, or the gas supplier.

26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).

Page 6

 Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they

NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).

In USA see local codes.

provide a primary heat source.

 This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

Operations and Maintenance Instructions

For safe installation and operation note the following:

• Venting systems should be periodically examined by a qualified agency.

• The flow of combustion and ventilation air must not be obstructed.

• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log

Placement page to remove logs. Vacuum burner parts and replace logs.

• Never use your gas fireplace as a cooking device.

• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify

proper operation after servicing.

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the

requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

 Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services

both the appliance and the carbon monoxide detector;

 Have battery back-up power;  Meet ANSI./UL 2034 Standards and comply with NFPA 720; and  Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of

vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall:

 Be located in the room that houses the appliance or equipment;  Be either hard-wired or battery powered or both; and

 Shall comply with NFPA 720.

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Page 7

Pre-installation Questions and Answers

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.

 Babies, small children, pregnant women and pets should leave the area during the cure phase.  Ventilate well, open doors and windows.  Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

Page 8

Recommendations for Finishing of Clean View Installations

Non-Combustible Facing Material Screwed to Framing.

Do Not drive long screws into bottom of fireplace frame. This may damage internal parts.

Non-Combustible Facing Material Screwed to Framing.

When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering fasteners, such as screws or nails, are not permitted in some locations.

 Do not drill or install longer screws which may penetrate into the lower panel area as this may damage internal components.

 Only non-combustible materials may be used over the face of the appliance.  We recommend that DUROCK (non-combustible material) be tied in to the entire perimeter of framing for durability.

Finishing Recommendations (Obtained from professional construction contractors and finishers):

 Frame unit with metal studs (minimum 20 gauge).  Minimum of 1/2” DUROCK cement board (this non-combustible panel is ULC listed as a wall shield/floor protector) and

fasten to the entire perimeter framing.

 Use fiberglass (mesh) tape for all joints in area of the fireplace.  Use Yellow joint mud (contains high amounts of glue) – two coats, finishing with one coat of green topping mud, sand

and prep for painting.

 If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.  Refer to the following website for more information on using DUROCK Cement Board: www.cgcinc.com

OTHER NOTES:

-A full single sheet of non-combustible board (no joints) above the unit is recommended if possible.

-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and contraction during normal operation.

-Lighter colored painted surfaces may discolor due to heat exposure.

Page 9

Mobile Home/Manufactured Housing Installation

Warning: Do not compromise the structural integrity of the manufactured home wall, floor

or ceiling, during installation of appliance or venting.

Appliance Must Be Secured To Structure Using Supplied Nailing Tabs And Or Fastened To Floor.

Use Existing Hole Or Remove

Existing Screw To Mount Ground

Wire (Nailing Tab Screw).

Serrated Or Star Washer

Ground Wire From Appliance To

Steel Chassis Of Mobile Home.

USE 8GA COPPER WIRE.

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES AFTER FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

For required venting components see venting installation in appropriate section of this manual.

(MOBILE) HOMES IN CANADA.

Page 10

MCVST42 Framing- Nailing Tab Guide

These Nailing Tabs can be used in two ways:

1/2” Drywall Flush with Face of Fireplace –

Fireplace and Combustible Wall to be covered

with a surround or Non-Combustible Materials

(e.g. Stone around Fireplace).

Framing Flush with Face of Fireplace -Fireplace to be covered

with Non-Combustibles (e.g. Concrete Board) for Flat Wall

appearance.

[Qty] 4 Nailing Tabs are located on each side of the fireplace.

Nailing Tab

Framing Stud

Drywall

Non-Combustible Material (eg. Stone)

Nailing Tab Framing Mount

Nailing Tab

Framing Stud

Drywall

Non-Combustible Material (eg. Stone)

Nailing Tabs Must Be Rotated 180° And Folded Back Onto Framing Stud.

Nailing Tab

Framing Stud

Flush Surface

Page 11

MCVST42 Framing Your Gas Fireplace

This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are

Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams).

3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top.

4. A Hearth is not required for this unit.

Certified for installation in a bedroom or bedsitting room. In Canada must be installed

with listed millivolt thermostat (Not permitted for decorative vented gas fireplaces installed

in the U.S.A.). In USA see local codes.

Stand-off Locations

Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat (Not permitted for decorative vented gas fireplaces installed in the U.S.A.) set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

Caution: [Qty4] Standoffs on top of the unit must be folded into position & screwed down Prior to installation.

Holes are provided in bottom of unit to secure appliance to

floor after installation.

Nailing Tabs [Qty4 per Side]

located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace.

Page 12

MCVST42 Locating Your Appliance

MCVST42 Fireplace Dimensions

ISLAND

ALL UNITS MAY BE

VENTED VERTICALLY

PENINSULA

SEE THROUGH

See Mantel Leg Clearances

Instruction for the proper

placement of fireplace.

Page 13

MCVST42 Framing Dimensions

These structures are not load bearing.

NOTE: Framing depth shown (23-1/16”) will leave face of fireplace ½” proud of framing on both sides. Adjust framing to desired depth based on finishing requirements. Refer to Nailing Tab Guide section also.

Optional floor cutout for gas line if coming up through floor.

TOP VIEW

*For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal.

Framed fireplace opening.

58-1/2” MIN

for NG

70-1/2” MIN

for LP

Plus Rise of ¼”

Per Foot*

Vertical Venting MUST maintain 1” clearance to combustibles.

BOTTOM OF FIREPLACE

58-1/2” MIN for NG

70-1/2” MIN for LP

Plus Rise of ¼” Per Foot*

Z58WTS Must be used in enclosures below 73”.

Vent Framing (Vertical or Horizontal)

9” Round Hole through Masonry. 12” x 12” Framing for Combustible.

51-3/8”

Page 14

MCVST42 Facing Requirements Required Non-Combustible Areas

Any materials covering the face of the fireplace must be non-combustible (i.e. brick stone, tile, concrete board).

This area can have

a combustible

surface (i.e. hearth)

Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.

IF COVERING FIREPLACE

FACE with concrete board

Recommended Coverage

is 44” x 52-3/4” Screwed to

Framing

Recessed

Combustible Wall is

allowed above

framing header

See Basic

Finishing 1-6

also

Combustible

Mantel Line

Any materials covering the

face of the fireplace MUST

be non-combustible (i.e.

brick stone, tile, concrete

board).

Metal Non-

Combustible Header

Strip (3-1/2” x 42”)

Supplied for the

application of a Non-

Combustible fireplace

covering (i.e. brick

stone, tile, concrete

board, etc.).

Can be Removed

and replaced by concrete board.

THIS SECTION MUST BE NON

COMBUSTIBLE

This area can have a combustible surface (i.e. drywall)

51-3/8”

Safety Screens require 1-3/16” space on top of fireplace opening and 1” on sides and bottom to allow for installation & removal.

Page 15

Basic Finishing 1: MCVST42 With Screen Only

Step One: Frame Fireplace with nailing tabs oriented as

shown.

Step Two: Use Non-Combustible Header Strip on top frame of fireplace and Drywall to finish face of wall.

NOTE: Drywall will be flush with fireplace face.

Step 3: A brick, tile, or other non-combustible border may

be applied over fireplace face to conceal border.

IMPORTANT NOTE!: If installing tile, brick, or other non-

combustible material around the perimeter of the screen: you

MUST Leave 1” of the face exposed around the fireplace

opening on the Bottom and Sides, and 1-3/16” exposed on the top. This is to install and remove the safety screen. See drawings below. A Tile Lip Kit is Available. Part No. ZCV-TLK

Nailing Tab

Non-Combustible Header Strip

1-3/16” MIN

Fireplace Opening

Drywall

1” MIN

Fireplace Frame

Required

Clearance

Page 16

Basic Finishing 2: MCVST42 With S1 or S1PF Surround

Step One: Remove Non-Combustible Header Strip. Frame

Fireplace with nailing tabs oriented as shown.

Step Two: Do not use Non-Combustible Header Strip on top frame of fireplace. Use Concrete Board.

NOTE: Wall will be flush with fireplace face.

Step 3: Once wall is completely finished, Screen with Surround

may be installed. Surround will conceal edges of fireplace.

IMPORTANT NOTE! If installing tile, brick, or other

material around the perimeter of the surround:

You MUST Leave 4” of the face exposed around the fireplace opening on the Sides, 4” at the Bottom for the S1PF, and S1 must be clear at Bottom. 4-1/16” must be exposed on the top. This is to install and remove the Surround. See drawings below.

A Tile Lip Kit is available. Part Number ZCV-TLK.

Nailing Tab

Concrete Board

4-1/16” MIN

Fireplace Opening

Drywall

4” MIN

Drywall

Concrete Board

Remove Non-Combustible

Header Strip

S1 or S1PF Surround

Required Clearance

S1 Surround

Drywall

Concrete Board

Page 17

Fireplace Opening

Required Clearance

S1PF Surround

Page 18

Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)

Step One: Frame Fireplace with nailing tabs oriented as

shown.

Step Two: Use Concrete Board to cover fireplace face. NOTE: Optional ZCV-TLK Tile Kit is available. Maintain

clearances shown. See bottom drawings also.

Step 3: Concrete Board with optional Tile Lip shown below.

IMPORTANT NOTE!: If installing tile, brick, or other non-

combustible material around the perimeter of the S2PF2 Surround, Maintain clearances shown below. Also See Basic Finishing 4.

Nailing Tab

Optional ZCV-TLK Tile Kit

1-3/16” MIN

Fireplace Opening

1” MIN

Concrete

Board

Concrete Board

S2PF Surround

Required

Clearance

S2PF

Surround

1” MIN

1-3/16” MIN

Optional ZCV-TLK Tile Kit

Concrete

Board

Concrete Board

1-3/4” MIN

1-15/16” MIN

Page 19

Basic Finishing 4: Stone or Brick Around S2PF Surround

Step One: Frame Fireplace with nailing tabs oriented as

shown.

Step Two: Use Non-Combustible Header Strip on top frame of fireplace and Drywall to finish face of wall.

NOTE: Drywall will be flush with fireplace face.

Step 3: A stone, brick, or other non-combustible border

may be applied over fireplace face to conceal border.

IMPORTANT NOTE!: If installing stone, brick, or other non-

combustible material around the perimeter of the surround: you MUST Leave 1-3/4” of the face exposed around the fireplace opening on the Bottom and Sides, and 1-15/16” exposed on the top. This is to install and remove the surround. See drawings below. A Tile Lip Kit (ZCV-TLK) is available.

Nailing Tab

Non-Combustible Header Strip

1-15/16” MIN

Fireplace Opening

Drywall

1-3/4” MIN

Fireplace Frame

Stone, Brick, etc.

S2PF Surround

Required

Clearance

S2PF

Surround

Stone, Brick, etc.

Fireplace Opening

Page 20

Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)

Step One: Frame Fireplace with nailing tabs oriented as

shown.

Step Two: Use Non-Combustible Header Strip on top frame of fireplace and Drywall to finish face of wall.

NOTE: Drywall will be flush with fireplace face.

Step 3: A tile, brick, or other non-combustible border may

be applied over fireplace face to conceal border.

IMPORTANT NOTE!: If installing tile, brick, or other non-

combustible material around the perimeter of the surround:

you MUST Leave 1” of the face exposed around the fireplace

opening on the Bottom and Sides, and 1-3/16” exposed on the top. This is to install and remove the surround. See drawings below. A Tile Lip Kit (ZCV-TLK) is available.

Nailing Tab

Non-Combustible Header Strip

1-3/16” MIN

Fireplace Opening

Drywall

1” MIN

Fireplace Frame

Drywall

Tile

S2PF Surround

Required

Clearance

S2PF

Surround

Fireplace Opening

Page 21

Basic Finishing 6: MCVST42 With MQZCV42DD & Stone, Brick, or Tile Boarder

Step One: Remove Non-Combustible Header Strip. Frame

Fireplace with nailing tabs oriented as shown.

Step Two: Do not use Non-Combustible Header Strip on top frame of fireplace. Use Concrete Board.

NOTE: Wall will be flush with fireplace face.

Step 3: A stone, brick, or other non-combustible border

may be applied to the wall. Maintain clearances from fireplace opening below.

IMPORTANT NOTE! When installing stone, brick, or other

material around the perimeter of the surround: You MUST Leave 2-9/16” of the fireplace face exposed around the fireplace opening on the Sides, 2” at the Bottom, and 31/8” must be exposed on the top. This is to install and remove the Door Frame. See drawings below. A Tile Lip Kit (ZCV-TLK) is available.

Nailing Tab

Concrete Board

2-9/16” MIN

Fireplace Opening

Drywall

3-1/8” MIN

Stone, Brick, Tile, etc.

Remove Non-Combustible

Header Strip

Back Frame of

MQZCV42DD Door

Required Clearance

MQZCVDD Door

(Continued)

Page 22

Page 23

ZCV-TLK Tile Lip Kit

ZCV39

Fireplace Facing Choice

Height of Side Pieces

Side Clearance from Opening

Length of Top & Bottom Pieces

Top Clearance from Opening

Bottom Clearance from Opening

Screen Only

31-9/16”

1”

35”

1-3/16”

1”

ZCV39S2PF Surround

-with 1/2” thick facing material behind

31-9/16”

1”

35”

1-3/16”

1”

ZCV39S2PF Surround

-Facing Materials Up to Edge of Surround

33-1/16”

1-3/4”

36-1/2”

1-15/16”

1-3/4”

ZCV39S1 Hearth Mount Surround

35-7/16”

4”

41”

(Top Only

Required)

4-1/16”

No Bottom piece

required

ZCV39S1PF 4” Picture

Frame Surround

37-7/16”

4”

41”

4-1/16”

4”

ZCV39DD Designer Door

34-1/2”

2-5/8”

38-1/4”

3-1/8”

2”

(No Bottom piece

required if installed at

hearth level)

ZCV42 / MCVST42

Fireplace Facing Choice

Height of Side Pieces

Side Clearance from Opening

Length of Top & Bottom Pieces

Top Clearance from Opening

Bottom Clearance from Opening

Screen Only

34-11/16”

1”

39-1/16”

1-3/16”

1”

ZCV42S2PF Surround

-with 1/2” thick facing material behind

34-11/16”

1”

39-1/16”

1-3/16”

1”

ZCV42S2PF Surround

-Facing Materials Up to Edge of Surround

36-3/16”

1-3/4”

40-9/16”

1-15/16”

1-3/4”

ZCV42S1 Hearth Mount Surround

38-9/16”

4”

45-1/16”

(Top Only Required)

4-1/16”

No Bottom piece

required

ZCV42S1PF 4” Picture

Frame Surround

40-9/16”

4”

45-1/16”

4-1/16”

4”

ZCV42DD Designer Door

37-5/8”

2-9/16”

42-1/4”

3-1/8”

2”

(No Bottom piece

required if installed at

hearth level)

Contents of Kit: Qty. [4] Tile Lip pieces 45-1/16” long, Qty. [12] screws.

Instructions: Refer to the charts below to find your installation choice.

-Cut [2] tile lip pieces to height of sides, and [2] to length of top & bottom.

-Install onto face of fireplace so that screwing flange will be beneath facing materials.

NOTE: Pay close attention to minimum clearance from fireplace opening.

Page 24

MCVST42 Mantel Clearances

Mantel Leg Clearances

Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible.

A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown.

Conversely, a Non-Combustible Mantel is one that is constructed with material(s) that will not combust. Check your local codes and regulations to determine whether your mantel is combustible or Non-Combustible.

The advantage of a Non-Combustible Mantel is that it can begin at the top of the fireplace opening. Combustible mantels must adhere to the dimensional restrictions shown.

-Combustible Objects on Non-

Combustible Mantel Warning-

Combustible objects must not be placed on a Non-

combustible Mantel unless the mantel meets the

dimensional requirements for a Combustible Mantel.

Determine whether your mantel conforms to the

requirements of a Combustible Mantel.

Adjacent Wall

Top View

Mantel

Dimensions are

from front face or

Non-Combustible

Facing Materials

covering fireplace.

Mantel begins 12-5/8”

above top of fireplace

opening.

Adjacent Wall must be 1-1/2” from standoff (2” from edge of front face frame).

Page 25

MCVST42 Clearance to Combustibles

Clearance to Combustibles MCVST42

Front

24”

Back (from Stand-offs)

0”

Floor*

0”

*Note: If appliance is installed directly on carpeting or other combustible material other than wood flooring, a metal or wood panel extending the full width and depth of the appliance must be used. Carpet may extend 1 inch above the floor of the appliance.

Minimum Ceiling Height (from bottom of fireplace)

67”

Top (from Stand-offs)

0”

Top of 90° Bend in minimum Enclosure of 67”-73” Z58WTS Required

4” above Z58WTS

Top of 90° Bend in Enclosure over 73” (Z58WTS not required)

4”

VENTING SYSTEMS

Top of Horizontal Pipe

1/1/2”

Side & Bottom of Horizontal Pipe

1” All Vent Systems

Vertical Vent Pipe

1” All Vent Systems

58-1/2” MIN for NG 70-1/2” MIN for LP

Plus Rise of 1/4”

Per Foot

Page 26

MCVST42 Child Safety Screen Installation

To remove Safety Screen, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Screen Frame and pull bottom away from fireplace.

⚠WARNING:

Wait until unit is COMPLETELY

cool before touching glass or

attempting to install or remove

Child Safety Screen.

Screen is locked in place.

Contents of Kit:

[2] Child Safety Screens- Ready to

Install

Assembly Instructions:

Attach screen to fireplace as per

instructions below.

Place hook at bottom of screen onto frame of fireplace below Access Panel.

Push top of screen up against fireplace and hook onto screws in side frame. Push down on screen to lock in place.

Page 27

ZCV39 / ZCV42 / MCVST42 Surround Installations

Each Kit contains surround and [8] DT screws.

To Attach Surround to Screen:

1. Place surround face down on protected

surface.

2. Lay Screen onto back side of surround.

3. Fold up tabs on top & bottom of surround.

4. Drive screws into screen through holes in

top & sides as shown.

NOTE: ZCV39CSS or ZCV42CSS Safety Screen is required to use these surrounds.

 All surrounds are mounted onto Screen as described below. Screen and surround are then mounted on unit as described in

Child Safety Screen Installation section.

 Surrounds require a 5/16” space on top to allow for installation & removal.  If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension

Requirements section.

 A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.

ZCV39S1 / ZCV39S1PF/ ZCV39S2PF / ZCV42S1 / ZCV42S1PF / ZCV42S2PF

Install Screen with Surround attached as described in in Child Safety Screen Installation section.

Page 28

MQZCV39DD / MQZCV42DD Designer Door Installations

Each Kit contains: Back Frame, Front Frame, and Screen.

To Assemble Designer Door:

1. Slide Screen into Front Frame.

2. Set Hinge Sockets on Front Frame onto

Hinge Pins of Back Frame.

Front Frame

Back Frame

To Install Designer Door:

1. Remove Front Frame from Back

Frame.

2. Set Back Frame onto Lower Ledge

of fireplace below Access Panel.

3. Use Screws in top corners of

fireplace frame sides to attach Back Frame to fireplace.

4. Insert Screen into Front Frame.

5. Set Hinge Sockets on Front Frame

onto Hinge Pins of Back Frame.

MQDD1

MQDD2

MQDD3

 If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension

Requirements section.

 Designer Doors require a minimum 1/8” space on top and sides to allow for installation & removal.  An optional Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Back frame can be installed and used as tile lip also.

Page 29

MST42PL Porcelain Liner Installation

Instructions: (NOTE: Porcelain Liners should be installed BEFORE Log Grates or Glass Tray.)

Step One: Remove Main Burner (refer to Burner Removal section). If Log Grates or Glass Tray are installed, they

must be removed also.

Step Two: Bend retainer clips away from firebox wall (See below). Step Three: Tilt and slide Liners against each wall of firebox. Use caution when moving liner over pilot area. Step Four: Bend retainer clips back to secure liner. Procedure is the same for both sides of fireplace.

Step Five: Reinstall all components.

Heater Rated Unit

Do not remove Baffle to install Porcelain Liners.

Decorative Unit

Do not remove Glass Heat Deflectors to install Porcelain Liners.

⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

MST42PL Consists of:

[1] –Pilot Side Liner [1] – Side Liner

Bend Retainer Clips away from firebox wall. Bend back to secure Porcelain Liner.

Remove 4 Screws to remove Burner Assembly.

Pilot Side Liner

Baffle

Glass Heat Deflectors

⚠ Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.

Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance.

This is normal, and not considered a defect.

Pilot

Side Liner

Bend Retainer Clips away from firebox wall. Bend back to secure Porcelain Liner.

Pilot Side Liner

Page 30

MST42RL -Brick Liner Installation- When using M42LG Log Grates

NOT FOR USE WITH MST42GT.

NOTE: Brick Liners must be installed BEFORE M42LG is installed.

NOTE: Either Baffle (Heater Rated Units) or Deflectors (Decorative Units) must be removed. Refer to Baffle Removal / Deflector Removal sections of manual.

1. Remove Baffle (Heater Rated Units) or Deflectors

(Decorative Units).

Refer to Baffle Removal / Deflector Removal sections of manual.

2. Orient tabs in upper firebox as shown.

3. Insert Liners into Firebox.

4. Bend Tabs down over Brick Liners.

5. Heater Rated Units ONLY: Remove

Mount Tab from end of Baffle.

6. Reinstall all Components.

MST42RL Consists of:

[2] – Brick Liners

Pilot Side Liner

Side Liner

⚠ WARNING: Failure to position the

parts in accordance with these

diagrams or failure to use only parts

specifically approved with this appliance

may result in property damage or

personal injury.

Tab

Page 31

ZCV42MCVST Baffle Removal (Heater Rated Units)

To Remove Baffle:

Remove [5] DT Screws holding Baffle in place.

NOTE: Remove end screw last. See below.

To Replace Baffle:

Hook Mount Tab onto ledge at top of firebox. Replace end screw first. Replace [4] remaining screws.

ZCV42MCVST Deflector Removal (Decorative Units)

To Remove Deflectors:

Remove [2] DT Screws holding each Deflector in place.

To Replace Deflectors:

Replace [2] DT Screws holding each Deflector in place. Ensure that Tab engages With Slot on small Deflector Inside unit.

Remove this

Screw last.

Mount Tab

Slot

Tab

Page 32

MST42-GT Installation / Removal 42MCVST

NOT FOR USE WITH MST42RL.

Instructions: To Install: Place Glass Tray into

firebox as shown.

To Remove: Lift Glass Tray from one edge and carefully remove.

Use caution around pilot area.

⚠ NOTE

 Pilot Area Must Not Be Covered, as

delayed ignition can occur.

Pilot Area Must Not Be Covered

Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

The following items can be used with the Glass Tray:

 ULK3 Light Kit  MQLOG1  MQLOG2  M42LOG3  RBCB1 Cannonballs  VLBIT4 or VLBIT6  Decorative Glass  MQSTONE  MQROCK2 or MQROCK3  MQEMBER

Refer to appropriate section in manual for these items.

Contents of Kit: 1 Glass Tray

Page 33

M42-LG Installation / Removal 42MCVST

Instructions: To Install:

1. Place Grate Assemblies into firebox.

2. Slide Grate Assemblies under slotted area of burner tray.

3. Secure with screws.

4. Secure Grate Plate to end of burner tray with screws.

To Remove:

1. Remove screws holding Grate Assemblies in place.

2. Remove screws holding Grate Plate in place.

3. Remove from firebox.

Contents of Kit:

1. [2] Log Grates

2. [2] Large Bags 3/4” Lava Rock

3. [3] 350 Embers

4. [1] Vermiculite

5. [1] Insulation Wool

6. [1] Grate Plate

7. [6] DT Screws

Use supplied media with:

 MQLOG1  MQLOG2  M42LOG4

PILOT

GRATE PLATE

Page 34

MQ42LOG1 8 Piece Driftwood Log Set - For use with GT Glass Tray

⚠ WARNING:

Failure to

position the

parts in

accordance

with these

diagrams or

failure to use

only parts

specifically

approved with

this appliance

may result in

property

damage or

personal injury.

1 3 4

PILOT

Page 35

MQ42LOG1 8 Piece Driftwood Log Set - For use with M42LG Log Grate

⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only

parts specifically approved with this appliance may result in property damage or personal injury.

3 4 7

PILOT

Place 350

Embers from

M42LG in

Burner Tray

Place Insulation

Wool from M42LG

in Burner Tray

Place Lava Rock from M42LG on Grates and

Firebox Bottom

Place Vermiculite from

M42LG on Grates and

Firebox Bottom

Page 36

MQ42LOG2 7 Piece Oak Log Set - For use with GT Glass Tray

⚠ WARNING: Failure to position the parts in accordance with these

diagrams or failure to use only parts specifically approved with this

appliance may result in property damage or personal injury.

PILOT

Page 37

MQ42LOG2 7 Piece Oak Log Set - For use with M42LG Log Grate

⚠ WARNING: Failure to position the parts in accordance with these

diagrams or failure to use only parts specifically approved with this

appliance may result in property damage or personal injury.

PILOT

Place 350

Embers from

M42LG in

Burner Tray

Place

Insulation

Wool from

M42LG in

Burner Tray

Place Lava

Rock from

M42LG on

Grates and

Firebox

Bottom

Place

Vermiculite

from M42LG

on Grates

and Firebox

Page 38

M42LOG3 6 Piece Driftwood Log Set - For use with GT Glass Tray

⚠

WARNING:

Failure to

position the

parts in

accordance

with these

diagrams or

failure to use

only parts

specifically

approved with

this appliance

may result in

property

damage or

personal

injury.

PILOT

Page 39

M42LOG4 8 Piece Oak Log Set - For use with M42LG Log Grate

⚠ WARNING: Failure to

position the parts in

accordance with these

diagrams or failure to use

only parts specifically

approved with this

appliance may result in

property damage or

personal injury.

PILOT

Place 350

Embers from

M42LG in

Burner Tray

Place Insulation

Wool from M42LG

in Burner Tray

Place Lava Rock

from M42LG on

Grates and

Firebox Bottom

Place

Vermiculite from

M42LG on

Grates and

Firebox Bottom

Page 40

MCVST42 51UHS Box

Included with base model.

COMPONENT LOCATIONS (See Each Section For Connections & Wiring)

Remote Receiver

IPI Module

Fan Control Module

Access Panel

51-UHS Box

Door

IPI System (Top View)

Millivolt System (Top View)

Junction Box

(Supplied)

Additional Junction Box

(Not Supplied)

Additional Junction Box

(Not Supplied)

Junction Box

(Supplied) PVC58IPI

PVC58MV

The 51-UHS Box is designed for millivolt and IPI units for in-unit installation of the Remote Receiver, Fan Control Module, and the IPI Module. 51-UHS Box can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first). NOTE: When using a remote control, the 51-UHS Box must be used. Batteries for Remote Receiver can be changed by lifting 51-UHS up through opening.

51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first).

Page 41

ULK3 Universal Light Kit (Optional Accent Lighting Kit) MCVP42 & MCVST42

STEP 1: Remove cover plates and install lamps in firebox. Seal with fresh sealant (Mill-Pac).

STEP 2: Connect lamp wires to jacketed transformer leads. Connect switch wires to black and red wires at

transformer, or plug black and red transformer wires together if 120V receptacle will be switch controlled. REFER TO COMPONENT LOCATIONS SECTION OF MANUAL FOR TRANSFORMER PLACEMENT.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian

National Electrical Code in Canada.

Contents of Kit:

 [2] 12V Halogen Lamps  12VAC Transformer with 3 prong plug & wire connectors  Light Switch & Cover Plate c/w10ft wire c/w [1] Loose

Female & [1] Loose Male wire connector

Inside Firebox

Bottom

Firebox

INSTALLATION: Remove Glass Tray or Log Grates if installed. Refer to MP42GT, MST42GT or M42LG Installation / Removal.

Page 42

MCVST42 Z46FK Fan Kit Installation

Remove Glass Doors from both sides of fireplace.

Remove UHS Box from bottom of fireplace.

Remove 2 screws from access door opposite flue side of fireplace.

Slide Z46FK Fan Kit into opening.

Set fan onto Mount Tabs inside fireplace.

Thermodisc is located in track under firebox.

⚠ WARNING

Electrical Grounding Instructions

This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this.

Before Servicing

1. Ensure all power supply is shut off.

2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause improper and dangerous operation.

3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.

4. When resealing the Burner Pan, use Mill Pac.

NOTE: Do not allow cords or wires to come into contact with the firebox or the underside of

the burner pan.

Fan Mount Tab

Fan

Thermo

Disc

Fan Speed Control

(May Be

Located Outside of Fireplace)

Power

The fan can be installed through the side of the fireplace.

If fireplace is already installed, the burner pan must be removed to install the fan (See Burner System Removal section).

To install the fan from the side of the unit, remove the two screws in the Fan Access Cover on the left side of the fireplace. Bend the cover up. Insert fan through opening as shown. Mount fan on tabs in bottom of fireplace. Connect fan as per wiring diagram below. Replace all components.

Fan Speed Control may be located outside of fireplace. Thermodisc is Located in track under firebox.

Page 43

Split Receptacle- Fan Speed Control Outside of Fireplace

If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

WARNING WARNING WARNING

A qualified electrician must connect electrical wiring to junction outlet for built-in installation.

Follow all codes.

Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with

CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.

Switch Controlled Split Receptacle With Switch At START Of Cable Run

Electrical Grounding Instructions – This appliance is equipped with a three – pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.

Switch Controlled Split Receptacle With Switch At END Of Cable Run

Page 44

RBCB1 -Cannonballs- Installation Instructions

*Must be used with MST42GT/ MP42GT Glass Tray

NOTE

 Pilot Area Must Not Be Covered, as delayed ignition can occur.  Do not place Cannonballs directly on burner ports.

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Pilot Area Must Not Be Covered

PILOT

Assorted size and colors. Place randomly as desired inside fireplace.

Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports. If sooting occurs change position of or remove affected objects.

 MQ Glass can be placed directly on Burner and on Glass Tray.  MQ Ember can be placed directly on Burner Only.  Lava Rock (Supplied with Base Unit) CANNOT be placed on Burner. Place Lava Rock in channel in front of

Glass Tray & on Glass Tray.

Page 45

MQ Dealer Accessories for MCVST42 / MCVP42

ACCESSORY ITEM

DESCRIPTION

 GLASS (MQG5W, MQG5C, MQG5A, MQG5B, MQG5ZG)

If you wish to use this media evenly spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.

The following types of glass are approved:

 ½” Ember Glass Material from American Fireglass.

Maximum amount: 5lbs on Burner Tube and Burner Tray

15lbs on Glass Tray (20lbs Max. total)

 Liquid Glass from Firegear.

Maximum amount: 5lbs on Burner Tube and Burner Tray

15lbs on Glass Tray (20lbs Max. total)

 Zircon Glacier Ice.

Maximum amount: 10lbs on Burner Tube and Burner Tray

15lbs on Glass Tray (25lbs Max. total)

MQG5W*

Decorative Glass 1/2” White

MQG5A*

Decorative Ember Glass Cobalt Blue

MQG5B*

Decorative Ember Glass - Black

MQG5ZG*

Decorative Glass- Zircon Glacier Ice

NOTE: All glass is sold in 5 pound bags.

MQ42LOG2

Driftwood Log Set- 8pcs.

MQROCK2*

Rock Set Natural

MQROCK3*

Rock Set Multi-Color

MQSTONE*

Decorative Stones

MQEMBER*

Glowing Embers

*Must be used with MST42GT/ MP42GT Glass Tray

Pilot Area Must Not Be Covered

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Use of any other glass can alter the performance of the unit and is not covered under warranty.

Discoloration of glass media may occur if placed on the burner, this is not covered under warranty.

WARNING

 Pilot Area Must Not Be Covered,

as delayed ignition can occur.

 Do not change or substitute the

glass ember material provided with this fireplace. If replacing, use only

replacement glass embers

available from your local

authorized dealer.

NOTE

 Pilot Area Must

Not Be Covered, as delayed ignition can occur.

The following Accessories are available through MQ Dealers only.

 MQG5ZG Decorative Glass- Zircon Glacier Ice 10lbs on Burner Tube and Burner Tray- 15lbs on Glass

Tray (25lbs Max. total)

 Must be used with MST42GT/ MP42GT Glass Tray

Page 46

MQ STONE / MQ ROCK- Must be used with MST42GT/ MP42GT Glass Tray

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Pilot Area Must Not Be Covered

MQ Stone can be placed

on or around Burner.

MQ EMBER (shown) can be placed on Burner. MQ Glass can be placed on Burner and Glass Tray.

PILOT

NOTE

 Pilot Area Must Not

Be Covered, as delayed ignition can occur.

NOTE

 Pilot Area Must Not

Be Covered, as delayed ignition can occur.

NOTE

 Pilot Area Must Not

Be Covered, as delayed ignition can occur.

PILOT

The following Accessories are available through MQ Dealers only.

MQ STONE DECORATIVE STONE SET- Must be used with MST42GT/ MP42GT Glass Tray

 Place Stones onto False Bottom and Burner. Do not place directly on Pilot Area.  Not all stones will be used on some installations.  If sooting occurs change position of or remove affected objects.

MQ ROCK- Must be used with MST42GT/ MP42GT Glass

 Place Rocks onto False Bottom and Burner. Do not place directly on Pilot Area.  Not all stones will be used on some installations.  If sooting occurs change position of or remove affected objects.

 MQEMBER-  To be placed directly on Burner and Burner Ports.  Place these glowing ember chunks randomly.  May be used with or without other accessories.

Page 47

ZCV39 / ZCV42 / MCVST42 / MCVP42 Door Installation

To install Door:

1. Remove Access Cover below Glass Door.

2. Engage door in lower latches at an angle of

between 15 and 30 degrees.

3. Swing door up and pull top latches over door lip at each corner.

4. Replace Access Cover below Glass Door.

30°

15°

⚠WARNING:

Wait until unit is COMPLETELY

cool before touching glass or

attempting to install or remove

Glass Door.

Page 48

Door and Glass Information MCVST42

⚠ Cautions and Warnings

 Do not clean when the glass is hot.  The use of substitute glass will void all product warranties (see Glass Replacement in this section).  Care must be taken to avoid breakage of the glass.  Do not operate this fireplace without the glass front or with a broken glass front.  Do not strike or abuse the glass.

Latch Assembly

46ZRB-123A

Glass Cleaning

It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and causes dust, lint etc. to cling to the glass surface.

Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the circumstances.

Glass Replacement

MCVST42N, MCVST42NE, MCVST42LP, MCVST42LPE must use tempered glass. Must be 5mm thick. Only Robax ceramic or coated Neoceram glass may be used for replacement for Models MCVST42NH, MCVST42NHE,

MCVST42LPH, and MCVST42LPHE. Glass must be minimum 5mm thick. To replace glass, clean all materials from the door frame. Scrape off old silicone all the way down to the metal. Using high-temp silicone

[rated up to 500°F (260°C)] apply a continuous bead of approximately 1/8”-3/16” to all four [4] sides of the frame. With the frame resting on a flat surface, insert the new glass with a new gasket. Gently press the glass into the silicone. Be careful not to use excessive force on the glass. Let the silicone dry for approximately 15-20minutes.

Use caution when removing broken glass. Wear gloves.

Removal of Glass Doors

1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, and pull and lift upward slightly.

2. Once the top of the door is unlatched, pull it outward and lower it to unlatch the bottom.

3. To re-install, place the Bottom Door Ledge into the 2 Lower Latch assemblies first. Then swing the door closed to seal it against the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance.

Spring Replacement

*Over time, the door latch spring (Part# 33IDV-123) may need to be replaced if tension is lost.

1. To replace latch spring, remove the 2 hex screws (located in the firebox) that secure the latch assembly in place.

2. Once the screws are removed the latches will slide out of place.

3. Remove the locknut from the latch assembly and replace the spring. Re-tighten the locknut until 2 thread turns are beyond the locknut. This is critical for proper tension. Replace latch assembly.

Page 49

Gas Line

MODELS

MCVST42N/NE

MCVST42LP/LPE

MCVST42NH/NHE

MCVST42LPH/LPHE

Fuel

Natural

Propane

Natural

Propane

Gas Control

Millivolt / IPI

Maximum

30,250 BTU

29,000 BTU

31,000 BTU

29,250 BTU

Low

20,750 BTU

23,000 BTU

21,000 BTU

23,000 BTU

Orifice Size(0-4500ft)

#34

#50

#34

#50

Air Shutter

1/16”

Fully Open

1/16”

Fully Open

Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT

Gas Supply Pressure

Minimum

Normal

Maximum

Natural Gas

5.5”

7”

9”

Propane

11”

12”

Manifold Pressure

Natural Gas

Propane

Manifold Pressure High

3.5 IN. W.C./.87 KPa

10 IN. W.C./2.61 KPa

Manifold Pressure Low

1.6 IN. W.C./.40 KPa

6.3 IN. W.C./1.57 KPa

3/8” UNION

1/2” X 3/8” SHUTOFF

VALVE

3/8” NIPPLE

1/2” GAS SUPPLY

NOTE: The gas line connection may be made of 1/2” rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC.

Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA -

B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A

Important:

Always check for gas leaks

with

soap and water solution. Do not use

open

flame

for leak

testing.

For the state of Massachusetts a

T-handle

gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.

2. The gas control inlet is 3/8” NPT. Typical

installation layout for rigid pipe is shown at right.

3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.

6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

Gas Specifications

Page 50

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property

damage, personal injury or loss of life.

A This appliance has a pilot which must be lighted by hand. When

lighting the pilot, follow these instructions exactly.

B Smell all around the appliance area for gas. Be sure to smell next

to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

 Do not try to light an appliance.  Do not touch any electrical switch; do not use any phone in your

building.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above this label.

2. Set the thermostat to lowest setting.

3. Turn off all electrical power to the appliance.

4. Locate valve under the burner assembly.

5. If the control knob is not already in the off position, i.e. the word “OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn  clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not use force.

6. Wait five [5] minutes to clear out any gas. If you then smell gas. STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.

7. Now push in the control knob slightly and turn  counter-clockwise to the “PILOT” position.

8. Push in the control knob all the way and hold it. With the other hand push in the red igniter button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner.

TO TURN OFF THE APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Open the control access door.

NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at the factory.

BEFORE LIGHTING

 Immediately call your gas supplier from a neighbour’s phone. Follow the

gas supplier’s instructions.  If you cannot reach your gas supplier, call the fire department. C Use only your hand to push or turn the gas control knob. Never use

tools. If the knob will not push in or turn by hand, don’t try to repair it.

Call a qualified technician. Force or attempted repair may result in a fire

or explosion. D Do not use the appliance if any part has been under water. Immediately

call a qualified service technician to inspect the appliance and to

replace any part of the control system which has been under water.

If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.

9. Once the pilot has been established hold the control knob in the

depressed position for approximately 25 seconds before releasing. If

the flame goes out then repeat steps 7 and 8.

 If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.

 If the pilot will not stay lit after several tries, turn the gas control to “OFF” and call your service technician.

10. Now turn the control knob to the “ON” position. The burner will not light

unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.

11. Close the access door and turn all electrical power back to the

appliance.

12. The pilot must be turned off when the unit is not in use.

4. Push in the gas control knob slightly and turn  clockwise to the “OFF”

position. Do not force.

5. Replace control access panel.

Recommended Maximum Lead Length (Double Wire)

When Using Wall Switch or Thermostat

Wire Size Max. Length

14ga 100ft [30.4m] 16ga 64ft [19.5m] 18ga 40ft [12.1m] 20ga 25ft [7.6m] 22ga 15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO

MILLIVOLT SWITCHES OR THERMOSTAT.

*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).

To Wall Switch, Thermostat*, Or Remote Receiver

Page 51

Troubleshooting the Gas Control System

WARNING

BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.

Problem Possible Causes Corrective Action

Spark igniter will not light.

Pilot will not stay lit after carefully following lighting instructions.

Pilot burning, no gas to burner, valve knob “ON”, and wall switch “ON”.

Frequent pilot outage problem.

Flame lifts off burner and goes out in less than 30 seconds.

Flame lifts off burner on one side while the rest of the flame remains lit.

Defective or misaligned electrode at pilot.

Defective igniter (pushbutton).

Defective thermocouple (flame switch where applicable).

Defective valve magnet. Replace valve, if pilot won't hold after the thermocouple is replaced.

Wall switch or wires defective.

Generator may not be generating sufficient voltage.

Plugged burner orifice. Check burner orifice for stoppage and remove.

Defective automatic valve operator.

Pilot flame may be too low or blowing (high) causing the pilot safety to drop out.

The inner liner has come off flue or termination, flame is starving for oxygen.

Improper installation of firebrick. Firebrick is likely leaning.

Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.

Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8" to 1/4" to have a strong spark.

Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)

Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.

Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch "off" Replace faulty generator if reading is below specified minimum.

Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on "ON". If main burner does not light, replace valve.

Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple.

Attach the inner liner to flue or termination using screws, silicone and clamps as stated in manual.

Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox.

Page 52

Burner System Maintenance- MCVST42 / MCVP42

-CAUTION-

Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the area.

-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-

Pilot Shield Area Must Not Be Covered With Media.

Pilot Must Maintain This

Relationship With Burner.

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Thermocouple / Flame Sense

Pilot Burner

Thermopile

It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.

Monthly Flame Inspection

It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube (Flame should appear similar to the above picture).

The pilot flame should also be inspected monthly to ensure proper operation.

Page 53

Gas Conversion Part A MCVST42

Models: ZRB46LP, ZRB46N, ZRB46LPE, ZRB46NE

Kit Number

Description

Pilot Orifice

Burner Orifice

Brass (1000-255)

Brass Nipple

Air Shutter

Hi/Lo Regulator

42MST-CKLP

LP Conversion

-Millivolt-

1001-P167SI

#30 (977.167)

#50

1000-253

Closed

Fully Open

1001-P202SI

(0.907.202)

42MST-CKNG

NG Conversion

-Millivolt-

1001-P165SI

#51 (977.165)

#34

1000-253

Closed

1/16”

1001-P201SI

(0.907.201)

42MST-CKLPI

LP Conversion

-IPI-

1001-P168SI

#35 (977.168)

#50

1000-253

Closed

Fully Open

1002-P014SI

(0.907.014)

42MST-CKNGI

NG Conversion

-IPI-

1001-P166SI

#62 (977.166)

#34

1000-253

Closed

1/16”

1002-P016SI

(0.907.016)

1. The Burner Tube must be removed from the Burner Pan Assembly (See Burner Tube Removal). Adjust the Air Shutter to the correct Primary Air setting as specified in the manual or on the label plate. To adjust the Primary Air setting, loosen screw on the side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure. Retighten screw.

2. Remove the Main Orifice using a ½” wrench and replace with the new Conversion Orifice which came with the Conversion Kit.

3. Replace the Burner Tube. Install the new Pilot Orifice (See

Pilot Conversion) and Hi/Lo valve regulator by following instructions supplied with the Conversion Kit.

IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

-Warning-

This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit.

Caution:

The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.

Pilot Must

Maintain This

Relationship With Burner.

Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system.

Page 54

GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT 3$57%

SERIES 0190XYZ)

installationinstructions

WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

SIT Group

WARNING!

This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE MANUFACTURER for the specific appliance, and type of gas, being converted.

INSTALLER NOTICE. These instructions must be left with appliance.

w w w . s i t g r o u p . i t

Shut-off the gas supply to the appliance.

Allow the pilot burner to cool to room temperature.

WARNING: Touching a hot pilot burner can result in injury.

The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1).

Insert a 5/32" or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal.

Verify that the new injector is prop er for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance Manufacturer’s instruction sheet for the proper injector size.

Insert the Allen wrench into the end of the injector. Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in (1.0 Nm) is achieved.

First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bra cket and that the spring is properly inserted onto his seat.

Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation.

Instructions for converting SIT 190 series pilot burn er injector from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer's Instructions.

fig. 1

fig. 2

fig. 3

LPG

fig. 4

Injectors

DRAFT A00

Page 55

ARNING!-

Gas Conversion for Modulator – PART C

ARNING!-

Page 56

MCVST42 / MCVP42 Burner Removal

If Glass Tray or Log Grates are installed, see MST42GT/ MP42GT or MST42LG / MP42LG Installation & Removal sections.

MCVST42 Burner System Removal / Installation

-⚠ WARNING-

Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance.

-⚠ WARNING-

Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance.

Burner Pan

To remove burner, Lift Pilot Shield off of Pilot.

Remove four [4] screws from burner.

Slide burner away from pilot and lift to remove.

Removal If Glass Tray or Log Grates are installed, see MST42GT/ MP42GT or MST42LG / MP42LG Installation & Removal sections. Then refer to Burner Removal instructions above to remove burner.

Remove fourteen [14] screws around edge of Burner Pan. Carefully work the burner pan loose & lift the assembly upward to remove it from the firebox cavity. Installation is the reverse of these steps. Ensure that the mounting surface is clean. Use fresh Black Mill Pac to reseal

the burner pan.

Page 57

IPI Electronic Ignition System

Overview

The IPI system is an advanced burner controller that provides you with the option of having either a StandingPilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:

In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal,

4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.

NOTE: In some jurisdictions Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.

Components

The co Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

re of the IPI system is the Main Module and the IPI

UHS

Box

Cover

Backup Battery

ack

Remote

ceiver

Module

CPI / IPI

Switch

IPI Module

Fan Control Module

C Adapter

Plug In

IPI System Cover

: Is essential in keeping the components at their proper operating temperatures. DO NOT OPERATE THE APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor

: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack

: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable.

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote tran smitter.

Standing Pilot Mode for Colder Climates (Below Freezing)

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this

procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal

temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence makin g i t easier to startup.

Page 58

-Remote Control Operation-

The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart thermostatic control of the appliance.

Transmitter

The Transmitter is powered by 3 AAA type batteries. A Mode Key is provided to Index between the features and a Thermostat Key is used to turn on/off or index through thermostat functions

Remote Receiver

The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote (Remote control) or Off.

Initializing the System for the first time

Install 4 AA batteries into the receiver battery bay. Install 3 AAA type batteries in the Transmitter battery bay. Place the 3 position slider switch in the “Remote” position. Insert the end of a paper clip into the hole marked “PRG” on the Receiver front cover. The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted. The system is now initialized.

Temperature indication Display

With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.

Turn the Appliance On or Off

Press the ON/OFF Key on the Transmitter

Remote Flame Control

The Proflame GTM has six (6) flame levels. Pressing the Down Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position.

NOTE: The Remote

Receiver module can also

be located outside of the

appliance to a maximum of

6ft away installed in a

certified deep wall switch

electrical box (2-3/4”

depth). For this

configuration an extension

wiring harness (P/N: 1001-

P904SI) is required.

Remote Receiver

Room Thermostat ( Transmitter Operation)

The Remote Control can operate as a room thermostat. To activate this function, press the Thermostat Key. The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed. To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Smart Thermostat (Transmitter Operation)

The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the Thermostat Key until the word "SMART" appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed.

Key Lock Function

This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time.

Low Battery Detection Transmitter - When the Transmitter batteries are low, a

Battery Icon will appear on the LCD display of the Transmitter. Receiver - When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the “beep” will be emitted from the Receiver when the ON/OFF Key is pressed (See Initializing the System for the first time).

Manual Bypass Of The Remote System

If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “On” position.

*In the U.S.A. Thermostats are not permitted for Vented

Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).,

Page 59

IPI Electronic Ignition Parts List – Standard System

ITEM NO. PART NO. DESCRIPTION

1 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP 2 *1002-P047si Pilot Assembly-LP -24” Wire *1002-P033si Pilot Assembly-NG -24” Wire 3 1002-P017si Spark Electrode (with wire) *1002-P119si Spark Electrode (with wire- 35” Length) 4 1002-P903si Electrode Flame Sensor *1002-P910si Electrode Flame Sensor (35” Length) 5 1002-P302si IPI Ignition Board 6 1002-P850si AC Wall Adapter 7 1002-P12BH Battery Pack 8 1002-P912si Wiring Harness 9 1001-P166si Orifice Pilot -NG#62 1001-P168si Orifice Pilot -LP#35 10 1002-P013si Stepper Motor -NG 1002-P012si Stepper Motor -LP 1002-P016si Hi/Lo Regulator -NG 1002-P014si Hi/Lo Regulator -LP *Models ZRB46E / MQRB4436E / MQRB5143E / MQRB6961E Longer (35”) Wire length is required for these units.

Proflame System Configuration: Manual Hi/Low Simplified Wire Diagram

0.886.002

-OR-

0.886.003

Page 60

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

Page 61

Receiver Module

.584.523/521/221 1001-P221SI

Receiver Module .584.523/521/221 1001-P221SI

Page 62

Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls

-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems.

-Millivolt Systems will also require Power Adapter P/N 1002-P850si.

The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.

IPI System EGTM

Millivolt System GTM

Receiver Module

0.584.523/521/221 1001-P221SI

Receiver Module

0.584.523/521/221 1001-P221SI

*In the U.S.A. Thermostats are not permitted for Vented

Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).

Page 63

Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan

installation.

Page 64

Electronic Ignition Lighting Instructions

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or

loss of life.

Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand. B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than

air and will settle on the floor.

C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect

the fireplace and replace any part of the control system and any gas control which has been under water.

WHAT TO DO IF YOU SMELL GAS:

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS

1. Stop! Read the above safety information on this label.

2. Remove batteries from receiver, and/or Battery Backup Pack.

3. Turn off all electric power to the fireplace.

4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

Open the glass d

6. Turn manual shutoff valve clockwise

7. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.

8. Turn manual shutoff valve counter-clockwise

9. Close the glass door.

10. Turn on all electric power to the fireplace and re-install batteries into the Transmitter/Receiver, and/or Battery Backup Pack.

11. Turn “On” Switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation Manual for activation.

oor.

to off (Located behind the access panel).

to on.

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to be performed, including removing batteries from Remote Transmitter/Receiver and/or Battery Backup Pack.

2. Access door inside the firebox must be removed to access the manual shutoff valve.

3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the

fireplace shut off valve.

Page 65

Vent

Terminal

Air Supply

Area Where Terminal

Clearance above grade, veranda, porch, deck,

A -

inches (30cm)

B - Clearance to

minimum 9 inches2 (23cm)

C -

Clearance (30cm) recommended Canada. 9 lower,

in USA.

D -

Vertical clearance tion within a horizontal distance line

the termination. 18 inches (46cm)

Clearance

E -

Clearance under veranda, porch, deck or balcony 12

F -

(30cm)

G -

Clearance from a perpendicular insi de wall

edge

the Clearance

H -

meter/regulator assembly 3 feet (9 1cm ) with in a height feet (4.5m) above

I -

Clearance to service regulator vent outlet 3 minimum.1 US

J -

Clearance combustion

(15cm)

es (30cm) minimum

≤

100,000 Btuh (30kW), >100,000 Btuh (30kW). ances ≤10,000 Btuh (3kW), 9 inches (23cm) >10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), (30cm)

K -

Clearance mum.1,in feet2 (3m)

L -

Clearance above paved sidewalk on

public property 7 feet (2.1m)

M -

Clearance above highest point (45cm).

minimum.

window or

for appliances

permanently closed window minimum 12

inches2 (23cm)

unventilated soffit 12 inches (30cm)

minimum.4 US5

of the

each side

non-mechanical

air

inlet

for

appliances ≤10,000 Btuh (3kW),

for

appliances >50,000 Btuh

to a

mechanical

Canada. In

horizontally.

Measure to the edge of the termination plate. Measure to the edge of the round termination.

Not Permitted.

1-2

door that may be opened. 12 inches

100 000 Btuh (30 kW) and lower , in Canada.

for appliances 50

ventilated soffit located above the

vent terminal plate

the

meter/regulator

any other appliance:

for

appliances >10,000

36 In

USA, 3 feet (91cm) above

000 Btuh and lower , in

prevent condensation on window,

for

appliances

of 2

center

line

air

supply inlet

inches (91cm)

the USA, 6 inches2 (15cm)

air

supply inlet 6 feet (1.8 m)

or a

minimum.

of exit on

feet (60cm) from the

minimum.5

is 3” (minimum).

extended

assembly.

feet

Btuh (3kW)

for appliances

(15kW).

paved driveway

roof

Vent Termination

balcony

000 Btuh

minimum.

outer corner

above

(91cm)

building

Canada,

12 inches

for appliances

12 inches

18 inches

(30cm)

USA.

inches

and

termina-

center

inches

or the

6 inch-

and

for appli-

within

located

mini-

WARNING: WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.

N -

Clearance (Recommended For

NOTE: Clearances are to the edge of terminal plate, add 6- NOTE: Local Codes or Regulations may require

ermination

It is

imperative minimum clearances tion

such ings

within 24” from

Do not may

occur. falls and When using snow blowers, make sure snow towards

General Venting

The gas side wall or

This

appliance ONLY VENTING COMPONENTS SPECIFICALLY AND LABELED FOR THIS FIREPLACE MAY Venting terminal shall ishing

the ed that a 1 - In accordance with the current CSA B149.1, Natural Gas

and Propane Code.

2 - In accordance with the current ANSI Z223.1/NFPA 54,

National Fuel Gas Code.

3 - A vent shall not terminate directly above a sidewalk or

paved driveway that is located between two single family dwellings and serves both dwellings.

4 - Permitted only if veranda, porch, deck, or balcony is fully

open on a minimum of two sides beneath the floor.

5 - Clearance in accordance with local installation codes and

the requirements of the gas supplier.

perpendicular wall

prevent re-circulation

additional requirements check local

3/4” to clearances to arrive at center

clearances.

bushes, garden sheds, fences, decks

locate termination where excessive snow

clear

vent

termination

fireplace

vertically through

outside

Siding Shield

that the vent

shown. There must

the

front

sure

check

prevent accidental blockage

area.

Information

approved

not be

wall with

installed,

vinyl

inches

termination

of the

vent

to be

the roof.

with

recessed

termination

termination area after

vented either through

Kingsman

into a wall or

wood siding

Part

Number

(60 cm).

codes.)

located observing

not be any obstruc-

is not directed

flex vent

BE USED.

exhaust

plate.

products.

line.

different

utility

or ice build-up

snow

venting

system.

the

system

APPROVED

siding.

it is

recommend-

ZDVSSLR.

the

build-

If fin-

Page 66

General Vent Installation Information

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and

Installation of Side Wall Venting

⚠ WARNING: DO NOT mix parts from different systems unless stated in the manual.

FRAMING

DIMENSION

Combustible Wall

Cut a

12”

hole

through exterior

wall and

frame

shown

below.

Non Combustible Wall

Cut or drill 9”

diameter

hole.

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manu

al, Mill Pac

Sealant

FLUE GAS OUTLET

MINIMUM 1” TO COMBUSTIBLES

FIGURE 1

COMBUSTIBLE AIR INLET

FIGURE 2

FRAMING DETAIL

THROUGH COMBUSTIBLE WALL

THROUGH NONCOMBUSTIBLE WALL

9” DIA

12”

WARNING: WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.

MIN 58-1/2” FOR MCVST42N MIN 70-1/2” FOR MCVST42LP

components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with 5x8 M&G-Duravent Direct Vent system (Model DV-GS Series), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

RIGID OR HARD PIPE

When using 5x8 M&G-Duravent, Ameri-Vent pipe, BDM Pro Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a 5x8 M&G-Duravent hard pipe adapter must be used (part # Z58DFA). Follow installation instructions provided by M&G Duravent/Ameri-Vent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and 5x8 M&G-Duravent venting. NOTE: Increase framing depth by one inch when using hard pipe.

FLEX PIPE VENTING

Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination. Place the spring spaces provided approximately every two feet to stabilize 5” flex in the center of 8” flex. When forming bends place spring in bend or before and after. (See Fig. 1). Horizontal runs require support metal straps every 2 feet. In offset installation support straps should be used to stabilize pipe. Expand 5” and 8” flex pipe to the point that the 8” protrudes approximately 2 to 3 inches past outer wall and the 5” flex protrudes approximately 2 to 3 inches past the 8” flex. (See Fig. 1). Attach the 5” pipe to the termination first and secure with sealant and screws then attach the 8” flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.

Use Hi Temp Sealant

Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.

1. To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace section. Cut a hole through the wall allowing for a 12” x 12” (inside diameter) in combustible walls for wall thimble or a 9” diameter hole in a non-combustible wall (See Figure 2).

2. For the clearance to combustible above a 90 degree bend see Clearance to Combustibles section.

3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation

4. To install wall thimble center over 12” x 12” (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).

5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the five inch (5”) flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (5”) flex pipe as required. Then attach the eight inch (8”) pipe by the same method.

6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.

7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the five inch (5”) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (5”) flex pipe as required. Then attach the eight inch (8”) pipe by the same method.

8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is level and properly positioned and secured.

9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal strapping bands.

10. If finishing the outside wall with vinyl or wood siding it is recommended that a

Note: Vent Termination must not be recessed into wall or siding.

Siding Shield be installed, Part Number ZDVSSLR.

Page 67

Venting Routes And Components

Venting Routes and Components

Total Vertical

Max Total Horizontal

Feet

Meters

Feet

Meters

58-1/2” (MCVST42N)

1.3

1.5

70-1/2” (MCVST42LP)

1.6

2.4 6 1.8

3.7

2.1

6.1

2.4

6.1

1.8

6.1

3.0

6.1

3.4

6.1

3.7

6.1

4.0

6.1

4.3

6.1

4.6

6.1

7.6

4.6

9.1

3.0

43 (Max)

13.1

IMPORTANT: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4” vertical rise is required for every 12” horizontal run.

Important: Minimum clearance between vent pipes and combustible materials is1 inch (25mm).

Figure 1

12 FEET

6 FEET Plus ¼” Rise/Ft = 73-1/2”

Support Straps

Every 2 Feet

20 FEET

MAX

7 FEET

Figure 2

12 FEET MAX

For Propane Horizontal installations

the venting must be an additional

one foot above the minimum vertical

rise off the flue before going

horizontal.

Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths. The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft. / 2.1m (Figure #2). Note: 1/4” vertical rise is required for every 12” of horizontal run. The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend. The maximum vertical run is 43 ft. / 13.1meters. Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.

Example: If according to the table, the length of the horizontal run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.

2 additional 90° bends or equals are allowed. The horizontal

run must be reduced by 36” per each 90° bend, or 18” per

each 45° bend.

How to Use the Horizontal Vent Table

1. Determine the height of the system and the number of bends required.

2. Having determined the vertical distance determine the maximum horizontal section allowed.

3. Vent table has been established for 90˚ horizontal/vertical runs. With use of flex pipe distance not having 90˚ bends will

not fall into vent table standards. See Fig. B.

-Horizontal Venting Table from Bottom of Fireplace-

For venting to a maximum of 43ft (13.1 meters).

Example A: If the vertical dimension from

the floor of the fire- place is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.

NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum Vertical vent run is 43ft. (13.1 meters).

Page 68

Z58HT Horizontal Installations- Wall Thimble Sizing / Termination Sizing-

NOTE: If you are installing 5/8 Termination in an existing wall, measure diameter of both Wall

Thimble and Termination.

Wall Thimble mount plate comes in two sizes:

Termination Plate comes in two sizes:

In the future, Wall Thimble mount plate will be smaller than Termination Plate as a running change has been implemented.

Wall Thimble may need to be trimmed on outside mount plate to be completely hidden by termination.

See next page for possible combinations.

15-3/4”

13-3/4”

14-5/16”

13-5/16”

Old Termination

Siding Shield (If required):

ZDVSSLR

New Termination

Siding Shield (If required):

Z58SSLR

Old wall thimble

New wall thimble

Page 69

Old Wall Thimble

Old Termination

15-3/4"

Wall Thimble

Termination

New Wall Thimble Old Termination

13-3/4"

Wall Thimble

Termination

1-3/16"

11/16"

Old Wall Thimble New Termination

15-3/4"

13-5/16"

Wall Thimble

14-5/16"

13-5/16"

3/16"

New Wall Thimble New Termination

Wall Thimble

13-3/4"

14-3/8"

Termination

Page 70

Venting Straight Up Through Roof

An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is

Attic Insulation Shield

Fire Stop

Vertical Vent Framing

9” Round Hole through Masonry. 12” x 12” Framing for Combustible.

not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1" spiral nails. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.

Using Flex Bends

Avoid cutting joists by offsetting the flex pipe. When using 45° bends a bend support is required directly above the highest bend. When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to the top of the horizontal pipe must be maintained. Maximum vertical height of system should not exceed 43 feet. Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support. When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination. Attach 8” rigid pipe to 8” termination with sealant and screw with 4 sheet metal screws. Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic. The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

Vertical Venting in Cold Climates

We recommend using a thermostat set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up.

-ALSO SEE DIAGRAMS ON FOLLOWING PAGE-

Page 71

Clearances in horizontal venting.

43ft

Z58VT

-Restrictor-

Remove for Runs

Under 15 Feet

Straight-through roof support configuration; b) Flex bend configuration; c) Termination mounting

Page 72

Approved for Power Vent PVH58

The PVH58 Horizontal Power Vent is approved for the following models only:

MDV31, MDV39, MQRB3632, ZDV3622, MQZDV3622, ZDVRB3622, HBZDV3624, HBZDV3628, HBZDV3632, MQHBZDV3636, HBZDV4224, HBZDV4228, HBZDV4232, MQHBZDV4236, HBZDV4740, MQHBZDV4736, MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42, MCVP42, MCVST42, MQZDV3927*, MQZDV4634*

*NOTE: For MQZDV3927 and MQZDV4634, Power Vent Control Module (PVCM) must be placed outside of Fireplace.

PVH-58 Maximum / Minimum Vent Lengths:

Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination

must not be below unit. This power vent can be installed up to 3ft below the installed fireplace on runs less than 100ft and not

more than four 90° elbows. Minimum Vent Length is 3ft horizontal plus minimum vertical rise with Air Intake Shutter fully open.

The PVH58 Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.

NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted.

NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION: Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must not be used.

Refer to your appliance manual for Minimum Vertical Rise before First 90° elbow (Measured from bottom of appliance to center of vent pipe) to avoid overheating of vent pipe.

Refer to PVH58 Manual for proper installation and use.

Page 73

PVH58 Parts List

PVH58 HORIZONTAL POWER VENT TERMINATION:

Listed for Canada and USA

NUMBER

DESCRIPTION

MCVP42 & MCVST42 VENTING AND VENTING ADAPTERS

-For fireplaces to be converted to hard pipe (M&G-Duravent-DirectVent Pro, etc.) at the fireplace:

Z58DFA

M&G-Duravent Fireplace Adapter

-For Power Vent installations where flex pipe will be used up to the Power Vent unit:

Z58PVA

Flex Connector Set- ZDV5FC (5” Flex Connector), ZDV8FC (8” Flex Connector)

* One 12” section of hard pipe must be connected directly to the Power Vent before any adapters are connected.

Order the appropriate lengths of venting (see below).

Z58FK5

Flex Kit (5” & 8” Dia.) x 2.5’ (Unexpanded) 5’ Expanded

Z58FK8

Flex Kit (5” & 8” Dia.) x 4’ (Unexpanded) 8’ Expanded

Z58FK20

Flex Kit (5” & 8” Dia.) x 10’ (Unexpanded) 20’ Expanded

*Kits are complete with spring stand-offs & silicone.

ZDV5FC

Flex Connector 5” Diameter

ZDV8FC

Flex Connector 8” Diameter

ZDV4SS

Spring - Standoff Spacer for Inner Pipe

PVH58 TERMINATION COMPONENT PARTS:

58PVH-230S

Blower Motor and Housing Assembly

58PVH-230F

Blower Motor and Housing Assembly

58PVH-P118

Gasket

58PVH-P9372

Vacuum Switch

58PVH-P119

Silicone Tubing for Vacuum Switch

58PVH-P3211

3/4” K.O. Bushing

58PVH-WTA

Wall Thimble Assembly

PVH20H

Main Wiring Harness Assembly – Extension Harness (20ft)

PVC58MV Power Vent Control Module – Millivolt Box

58PVH-P124

Double Pole Switch

58PVH-P421

Timer Switch

PVC58IPI Power Vent Control Module – IPI Box

58PVH-P421

Timer Switch

58PVH-P156

Relay

58PVH-P487

Relay Socket

Page 74

MCVST42 Parts List

Fireplace Part Numbers

MCVST42N

(Millivolt) Fireplace Decorative rated, NG, Tempered Glass, Safety Screens

MCVST42NH

(Millivolt) Fireplace Heater rated, NG, Ceramic Glass, Safety Screens

MCVST42NE

(IPI) Fireplace Decorative Rated NG, Tempered Glass, Safety Screens

MCVST42NHE

(IPI) Fireplace Heater Rated NG, Ceramic Glass, Safety Screens

MCVST42LP

(Millivolt) Fireplace Decorative Rated LP, Tempered Glass, Safety Screens

MCVST42LPH

(Millivolt) Fireplace Heater Rated LP, Ceramic Glass, Safety Screens

MCVST42LPE

(IPI) Fireplace Decorative Rated LP, Tempered Glass, Safety Screens

MCVST42LPHE

(IPI) Fireplace Heater Rated LP, Ceramic Glass, Safety Screens

Wall Surrounds MCVST42

ZCV42S1BL

Surround - Hearth Mount (44-11/16”W x 38-1/8”) Black

ZCV42S1PFBL

Surround – Wide Picture Frame (44-11/16”W x 40-1/8” x 4”) Black

ZCV42S2PFBL

Surround - Picture Frame (40-3/16”W x 35-5/8” x 1-5/8”) Black

ZCV-TLK

Tile Lip Kit

MCVST42 Options

M42LOG3

Driftwood Log Set- 6 Pcs (Use with GT only)

M42LOG4

Oak Log Set- 8 Pcs (Use with LG only)

VLBIT4

Log Bits - Large Four Piece Kit

VLBIT6

Log Bits - Small Six Piece Kit

MST42GT

Glass Tray- Requires 10LBS Glass

M42LG

Log Grate

42MVB-258

Pilot Shield - for MST42GT & M42LG

ZG5C

Decorative Ember Glass –Bronze 5LB

RBCB1

Cannonballs- Assorted size and colors

ULK3

Universal Light Kit

3927ZDV-P779-1

Bulb 10W 12V 64418 or [Sylvania 58691] (light bulbs NOT covered under Warranty.)

5143-P77912

Lamp Assembly 58mm (light bulbs NOT covered under Warranty.)

3927ZDV-P601

Transformer MET60-1

MCVST42 Options – MQ Dealer Only -

MQ42DD1BL

Heavy Iron Door (42”W x 37-1/2”) Black

MQ42DD2BL

Heavy Iron Door (42”W x 37-1/2”) Black

MQ42DD3BL

Heavy Iron Door (42”W x 37-1/2”) Black

MQ42LOG1

Driftwood Log Set- 8pcs (Use with GT or LG)

MQ42LOG2

Oak Log Set- 7pcs (Use with GT or LG)

MQSTONE

Decorative Stones

MQROCK2

Rock Set Natural

MQROCK3

Rock Set Multi-Color

MQEMBER

Glowing Embers

MQG5W

Decorative Glass 1/2” White 5LB

MQG5A

Decorative Ember Glass Cobalt Blue 5LB

MQG5B

Decorative Ember Glass – Black 5LB

MQG5ZG

Decorative Glass- Zircon Glacier Ice 5LB

Refractory Liners

MST42RLT

Refractory Liner Traditional (Use with LG only)

MST42PL

Porcelain Reflective Liner

Optional Fan Kit / Blower

Z46FK

Fan Kit w/Variable Speed Wall Mount Control (Temperature Sensing)

26IDV-P260

Blower Motor (Replacement)

Child Safety Screens

ZCV42CSS

Child Safety Screen

Door Glass

42ZCV-310

Ceramic Glass- for Heater Rated Units

42ZCV-311

Tempered Glass- for Decorative Units

46ZRB-123A

Door Latch Assembly

Replacement Burner Assembly / Burner

42MST-200A

Fireplace Burner

42MST-BLPSI

Burner Assembly- Propane c/w Valve System (MCVST42LP)

42MST -BLPSIH

Burner Assembly- Propane c/w Valve System (MCVST42LPH)

42MST -BNGSI

Burner Assembly- Natural Gas c/w Valve System (MCVST42N)

42MST-BNGSIH

Burner Assembly- Natural Gas c/w Valve System (MCVST42NH)

42MST-BLPSIE

Burner Assembly- Propane c/w Valve System (MCVST42LPE)

42MST-BLPSIHE

Burner Assembly- Propane c/w Valve System (MCVST42LPHE)

42MST-BNGSIE

Burner Assembly- Natural Gas c/w Valve System (MCVST42NE)

42MST-BNGSIHE

Burner Assembly- Natural Gas c/w Valve System (MCVST42NHE)

Conversion Kit

42MST-CKLP

LP Conversion Kit for MCVST42 Millivolt

42MST-CKLPH

LP Conversion Kit for MCVST42H Millivolt

42MST-CKNG

NG Conversion Kit for MCVST42 Millivolt

42MST-CKNGH

NG Conversion Kit for MCVST42H Millivolt

42MST-CKLPI

LP Conversion Kit for MCVST42 IPI

42MST-CKLPHI

LP Conversion Kit for MCVST42H IPI

42MST-CKNGI

NG Conversion Kit for MCVST42 IPI

42MST-CKNGHI

NG Conversion Kit for MCVST42H IPI

Baffle Conversion Kit

42MST-BCKNG

NG Heater / upgrade Kit for MCVST42N / NE to MCVST42NH /NHE

42MST-BCKLP

LP Heater / upgrade Kit for MCVST42LP / LPE to MCVST42LPH /LPHE

Accessories

Z1MT

Thermostat Millivolt Wall Mount

Z80PT

Thermostat Programmable Digital Millivolt Wall Mount (1F80-40)

Valve System Parts / Millivolt

1000-P136WR

Generator / Thermopile

1001-P069SI

Electrode Sparker 915.069 TC SIT

Page 75

1001-P216SI

Thermocouple 290.216 TC SIT

1001-P165SI

Orifice Pilot NG 977.165 TC SIT

1001-P167SI

Orifice Pilot LP 977.167 TC SIT

1001-P633SI

Valve Nova LP Hi/Lo 0820651

1001-P634SI

Valve Nova NG Hi/Lo 0820652

1001-P713SI

Pilot Burner LP 199.713 TC SIT

1001-P714SI

Pilot Burner NG 199.714 TC SIT

Remote Control / Millivolt

GFRC

Remote Control Millivolt / IPI – On/Off

GTRC

Remote Control Millivolt - Thermostat

GTMRCN

Remote Control Millivolt – Thermostat/Modulating - NG

GTMRCP

Remote Control Millivolt – Thermostat/Modulating - LP

GTFRCN

Remote Control Millivolt – Thermostat/Modulating/Fan - NG

GTFRCP

Remote Control Millivolt – Thermostat/Modulating/Fan - LP

Electronic Ignition/Remote Control IPI

EGTRC

Remote Control IPI (Thermostat)

EGTMRCN

Remote Control IPI

(Thermostat/Modulating - NG)

EGTMRCP

Remote Control IPI

(Thermostat/Modulating - LP)

EGTFRCN

Remote Control IPI

(Thermostat/Modulating/Fan - NG)

EGTFRCP

Remote Control IPI

(Thermostat/Modulating/Fan - LP)

Electronic Ignition Replacement Parts IPI

1006-P002si

Valve IPI (NG; Hi/Lo)

1006-P003si

Valve IPI (LP; Hi/Lo)

1002-P047si

Pilot Assembly (LP)

1002-P033si

Pilot Assembly (NG)

1002-P089si

Spark Electrode (Long)

1002-P113si

Electrode Flame Sensor (Long)

1002-P302si

IPI Ignition Board

1002-P850si

AC Wall Adapter

1002-P12BH

Battery Pack

1002-P912si

Wiring Harness

1001-P166si

Orifice Pilot (NG)

1001-P168si

Orifice Pilot (LP)

1002-P013si

Stepper Motor (NG)

1002-P012si

Stepper Motor (LP)

1002-P016si

Hi/Lo Regulator (NG)

1002-P014si

Hi/Lo Regulator (LP)

Miscellaneous Parts

1000-150GE

Silicone GE Red IS806 #736

1000-150MP

Hi-Temp Millpac Sealant 840099

1000-214

Piezo-Igniter 1244-17 MARK 21

1000-215

Pal Nut (18MMXI.5MM)BLK (1364.03)

1000-218

Switch Ivory (1451/001)

1000-227

Cover Ivory (86001/001)

1000-255

Orifice Brass - (State Size)

2000-080

Thermodisc 2450 (For Blower)

1000-306

Thermalcord - Adhesive Back for Door

Frame

1000-085

Control Variable Speed KBWC-13BV

FP15GC

Stainless Steel Gas Connector

Kingsman Fireplace Venting

Z58DFA

M&G-Duravent Adapter (5 x 8)

Z58VT

Vertical Vent Termination

Z58HT

Horizontal Vent Termination

FDVHSCU

Safety Cage for Horizontal

Termination

Z58AIS

Attic Insulation Shield

Z58AIS24

Attic Insulation Shield

ZDVVOS

Offset Support

Z58FS

Firestop Spacer

Z58RS

Roof Support

Z58SS

Siding Shield

Z58WT

Wall Thimble (Horizontal Venting)

Z58WTS

Wall Thimble Shield (Required in units with enclosures lower than 73”)

ZDVSS

Siding Shield for FDVHT

ZDVSSLR

Siding Shield - Large Return

Z58SSLR

Siding Shield - Large Return

Z58GP

Galvanized Pipe 8” Dia. x 48” (Vertical Installations)

Z58AAF

Flashing 8” c/w Storm Collar (1/12

to 7/12)

Z58AF2

Flashing 8” c/w Storm Collar (8/12

to 12/12)

Z58AF3

Flashing 8” c/w Storm Collar Flat

Z58SC

Storm Collar 8”

Z58FK5

Flex Kit (5” & 8” Dia.) x 2.5’ (Unexpanded) 5’ Expanded

Z58FK8

Flex Kit (5” & 8” Dia.) x 4’ (Unexpanded) 8’ Expanded

Z58FK20

Flex Kit (5” & 8” Dia.) x 10’ (Unexpanded) 20’ Expanded *Kits are complete with spring stand-offs & silicone.

Z58HSK5

Horizontal Round Termination Vent Starter Kit - 5/8" X 5 FT Length, Wall Thimble Shield, Horizontal Vent Termination, Wall Thimble, 60" Flex Pipe, Screws, Mill Pac.

ZDV5FC

Flex Connector 5” Diameter

ZDV8FC

Flex Connector 8” Diameter

ZDV4SS

Spring 4” Standoff Spacer

Page 76

Model No.

Serial No.

Date installed

Dealer or Contractor Name:

The Ultimate in Design, Engineering & Quality

This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

BASIC ONE YEAR WARRANTY

During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

(Excluded Components: Accent Light Bulbs, Gasketing and Paint)

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

Kingsman MCVST42NE, MCVST42N, MCVST42LPE, MCVST42NH, MCVST42NHE Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual