Kingsman ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE, ZCV42NH Installation Instructions Manual

...

Model Numbers:

ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE

Certified to:

ANSI Z21.50-2012, CSA 2.22-2012, CGA 2.17-M91 ZERO CLEARANCE VENTED GAS FIREPLACE

Model Numbers:

ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE ZCV42NH, ZCV42NHE, ZCV42LPH, ZCV42LPHE

Certified to:

ANSI Z21.88a-2012, CSA 2.33a-2012, CGA 2.17-M91 ZERO CLEARANCE VENTED GAS FIREPLACE HEATER

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department

-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Installation Instructions

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

HOT GLASS WILL

CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

A Division of R-Co. Inc. 2340 Logan Ave. Winnipeg, Manitoba Canada R2R 2V3 Ph.: (204) 632-1962 Printed in Canada March 3, 2014 Part# 39ZCV-MAN

For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal.

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

⚠WARNING

BENTLEY

Table of Contents

INFORMATION

Table of Contents……………………………………………………………................................................................

2-3

Glass Safety / Termination Cap Safety- All Units………………………………………………………………………..

Warnings, Installations, and Operations…………………………………..................................................................

5-6

Pre-installation Questions and Answers…………………………………..................................................................

Operating Instructions………………………………………………………................................................................

Recommendations for Finishing of Clean View Installations.................................................................................

Mobile Home/Manufactured Housing Installation……………………......................................................................

Nailing Tab Guide...................................................................................................................................................

ZCV39 / ZCV42 Framing Your Gas Fireplace…………………………………………………………………………...

ZCV39 INSTALLATION

Locating Your Appliance / Fireplace Dimensions………………………………………………………………………..

Framing Dimensions………………………………………………………………………………………………………..

Facing Requirements……………………………………………………………………………………………………….

Facing Material Dimension Requirements……………………………………………………………………………….

15-17

ZCV-TLK Optional Tile Lip Kit …………………………………………………………………………..........................

Mantel Clearances………………………………………………………………………………………………………….

Clearance to Combustibles………………………………………………………………………………………………..

ZCV42 INSTALLATION

Locating Your Appliance / Fireplace Dimensions………………………………………………………………………..

Framing Dimensions………………………………………………………………………………………………………..

Facing Requirements……………………………………………………………………………………………………….

Facing Material Dimension Requirements……………………………………………………………………………….

23-25

ZCV-TLK Optional Tile Lip Kit …………………………………………………………………………..........................

Mantel Clearances……………………………………………………………………………………………………….....

Clearance to Combustibles………………………………………………………………………………………………...

ACCESSORIES

ZCV39CSS / ZCV42CSS Child Safety Screen Installation………………………………………………………….....

ZCV39 / ZCV42 Surround Installations…………………………………………………………………………………...

MQZCV39DD / MQZCV42DD Designer Door Installations…………………………………………………………….

ZCV39 / ZCV42 51UHS Box / Component Locations…………………………………………………………………..

ZCV39 / ZCV42 Z46FK Fan Kit Installation………………………………………………………………………………

Fan Speed Control Outside of Fireplace…………………………………………………………………………………

ZCV39PL / ZCV42PL Porcelain Liner Installation……………………………………………………………………….

ZCV39RL / ZCV42RL Brick Liner Installation……………………………………………………………………………

ZCV39GT / ZCV42GT Glass Tray Setup…………………………………………………………………………………

ULK2 Universal Light Kit……………………………………………………………………………………………………

37-38

Log F3 Setup………………………………………………………………………………………………………………...

RBCB1 Cannonballs………………………………………………………………………………………………………..

MQ Dealer Accessories for ZCV39 / ZCV42……………………………………………………………………………..

41-43

MQ Log F9 Setup…………………………………………………………………………………………………………...

44-45

GENERAL INSTALLATION, USE, AND MAINTENANCE

Door and Glass Information………………………………………………………………………………………………..

Gas Line Installation………………………………………………………………………………………………………..

Millivolt System, Lighting, and Burner Control…………………………………………………………………………...

Troubleshooting the Gas Control System………………………………………………………………………………..

Burner System Maintenance………………………………………………………………………………………………

Conversion Kit Instructions – PART A……………………………………………………………………………………

50-51

Gas Conversion Kit For Top Convertible Pilot PART B…………………………………………………………………

Gas Conversion for Modulator – PART C………………………………………………………………………………..

Burner Removal / Burner System Removal / Installation……………………………………………………………….

IPI SECTION

IPI Electronic Ignition System……………………………………………………………………………………………...

Remote Control Operation…………………………………………………………………………………………………

IPI Electronic Ignition Parts List – Standard System……………………………………………………………………

Configuration 1: Basic Manual Hi / Lo and manual Off…………………………………………………………………

Configuration 2: Remote On / Off and manual Hi / Lo…………………………………………………………………..

Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………………..

Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan…………………………………………………………..

Electronic Ignition Lighting Instructions…………………………………………………………………………………..

VENTING

Vent Termination……………………………………………………………………………………………………………

General Vent Installation…………………………………………………………………………………………………...

Installation of Side Wall Venting…………………………………………………………………………………………..

Venting Routes And Components…………………………………………………………………………………………

Horizontal Venting Table…………………………………………………………………………………………………...

Z47ST24 / Z47ST36 Horizontal Snorkel Terminations………………………………………………………………….

Venting Straight Up Through Roof………………………………………………………………………………………..

67-68

58PVH POWER VENT

58PVH Dimensions…………………………………………………………………………………………………………

Installation Overview………………………………………………………………………………………………………..

PVH58 Termination Installation……………………………………………………………………………………………

PVH58 Venting Clearances………………………………………………………………………………………………..

PVH58 Venting- Hard Pipe Or Flex…………………………………………………………………………………….....

72-73

PVH58 Venting Configurations…………………………………………………………………………………………….

PVH58 Wall Thimble Installation…………………………………………………………………………………………..

Power Vent Mounting……………………………………………………………………………………………………….

PVH58 Wiring Harness Connections……………………………………………………………………………………..

PVH58 Millivolt System Connections……………………………………………………………………………………..

77-78

PVCM Schematic – Millivolt………………………………………………………………………………………………..

PVH58 IPI System Connections…………………………………………………………………………………………..

PVH58 Basic IPI System Connections……………………………………………………………………………………

PVH58 All IPI System Connections……………………………………………………………………………………….

PVCM Schematic – IPI……………………………………………………………………………………………………..

83-84

PVH58 Air Intake Adjustment……………………………………………………………………………………………...

PVH58 Troubleshooting……………………………………………………………………………………………………

PARTS LISTS

PVH58 Parts List……………………………………………………………………………………………………………

ZCV39 Parts List…………………………………………………………………………………………………………….

88-89

ZCV42 Parts List…………………………………………………………………………………………………………….

90-91

WARRANTY

Limited Lifetime Warranty……………………………………………………………………………………………….....

-Glass Safety- All Units

-Termination Cap Safety- All Units

WARNING:

WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.

IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE.

If the barrier becomes damaged, the barrier shall be replaced with the

manufacturer’s barrier for

this appliance. Any safety screen, guard,

or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

 Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

 Do not clean when the glass is hot.  Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns.  A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or

stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

 Do not leave the fireplace remote control where it is accessible to children.

SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.

CHECK WITH YOUR DEALER.

 TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.  It is imperative that the vent termination be located observing the minimum clearances as shown in manual.  There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"

from the front of the termination plate.  Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination

area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

 Venting terminal shall not be recessed into a wall or siding.

Warnings, Installations and Operations

WARNING

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product warranties.

4. For safe operation, glass doors must be closed.

5. When purging the gas line, the glass front must be removed.

6. Do not strike or abuse glass. Take care to avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.

14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

18. Do not operate appliance unless completely installed as per installation instructions.

19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

22. Ensure that power to the Fireplace is turned off before servicing.

23. Do not operate this Fireplace without the glass front or with a broken glass.

24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

26. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).

 Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they

NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).

In USA see local codes.

provide a primary heat source.

 This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

Operations and Maintenance Instructions

For safe installation and operation note the following:

• Venting systems should be periodically examined by a qualified agency.

• The flow of combustion and ventilation air must not be obstructed.

• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log

Placement page to remove logs. Vacuum burner parts and replace logs.

• Never use your gas fireplace as a cooking device.

• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify

proper operation after servicing.

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the

requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

 Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services

both the appliance and the carbon monoxide detector;

 Have battery back-up power;  Meet ANSI./UL 2034 Standards and comply with NFPA 720; and  Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of

vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall:

 Be located in the room that houses the appliance or equipment;  Be either hard-wired or battery powered or both; and

 Shall comply with NFPA 720.

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door

removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

Recommendations for Finishing of Clean View Installations

When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering fasteners, such as screws or nails, are not permitted in some locations.

 Do not drill or install longer screws which may penetrate into the lower panel area as this may damage internal components.

 Only non-combustible materials may be used over the face of the appliance.  We recommend that DUROCK (non-combustible material) be tied in to the entire perimeter of framing for durability.

Finishing Recommendations (Obtained from professional construction contractors and finishers):

 Frame unit with metal studs (minimum 20 gauge).  Minimum of 1/2” DUROCK cement board (this non-combustible panel is ULC listed as a wall shield/floor protector) and

fasten to the entire perimeter framing.

 Use fiberglass (mesh) tape for all joints in area of the fireplace.  Use Yellow joint mud (contains high amounts of glue) – two coats, finishing with one coat of green topping mud, sand

and prep for painting.

 If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.  Refer to the following website for more information on using DUROCK Cement Board: www.cgcinc.com

OTHER NOTES:

-A full single sheet of non-combustible board (no joints) above the unit is recommended if possible.

-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and

contraction during normal operation.

-Lighter colored painted surfaces may discolor due to heat exposure.

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for F ire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

Appliance Must Be Secured To Structure Using Supplied Nailing Tabs And Or Fastened To Floor.

Serrated Or Star Washer

Use Existing Hole Or Remove

Existing Screw To Mount Ground

Wire (Nailing Tab Screw).

Ground Wire From Appliance To Steel

Chassis Of Mobile Home. USE 8GA

COPPER WIRE.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES AFTER FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES IN CANADA.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor

For required venting components see venting installation in appropriate section of this man u al.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.

or ceiling, during installation of appliance or venting.

ZCV39 / ZCV42 Framing- Nailing Tab Guide

These Nailing Tabs can be used in two ways:

1/2” Drywall Flush with Face of Fireplace – Fireplace and Combustible Wall to be covered with a surround or Non-Combustible Materials (e.g. Stone around Fireplace).

Framing Flush with Face of Fireplace -Fireplace to be covered with Non-Combustibles (e.g. Concrete Board) for Flat Wall appearance.

[Qty]2 Nailing Tabs are located on each side of the front frame.

Nailing Tab

Framing Stud

Drywall

Non-Combustible Material (eg. Stone)

Nailing Tab Framing Mount

Nailing Tab

Framing Stud

Drywall

Non-Combustible Material (eg. Concrete Board)

Nailing Tabs Must Be Rotated 180° And Folded Back Onto Framing Stud.

Nailing Tab

Framing Stud

Flush Surface

ZCV39 / ZCV42 Framing Your Gas Fireplace

This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are

Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams).

3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top.

4. A Hearth is not required for this unit.

Certified for installation in a bedroom or bedsitting room. In Canada must be installed

with listed millivolt thermostat (Not permitted for decorative vented gas fireplaces installed

in the U.S.A.). In USA see local codes.

Stand-off Locations

Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat (Not permitted for decorative vented gas fireplaces installed in the U.S.A.) set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

Nailing Tabs

Caution: Standoffs on top of the unit must be folded into position & screwed down Prior to installation.

Holes are provided in bottom of unit to secure appliance to floor after installation.

located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace.

ZCV39 Locating Your Appliance

ZCV39 Fireplace Dimensions

LEFT SIDE

FRONT

TOP

LOCATION KEY:

A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall

See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

ZCV39 Framing Dimensions

Determine whether face of fireplace will be:

48” MIN for NG 60” MIN for LP

Plus Rise of 1/4”

Per Foot*

Fig.1

Framing for Horizontal Vent

Termination

(See Installation of Side

Wall Venting Section)

Vertical Venting MUST maintain 1” clearance to combustibles.

These structures are not load bearing.

Fig. 1

Recessed Combustible Wall

RIGHT SIDE

*For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal.

 Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).  Flush with framing (to be covered with concrete board for a Flat Wall appearance).

Refer to Nailing Tab Guide section also.

ZCV39 Facing Requirements

Required Non-Combustible Areas

Minimum Non-

Combustible (i.e. Concrete

Board, Tile, Brick, etc.)

34-1/2” x 39-1/2”

This area can have

a combustible

surface (i.e. hearth)

Note: If using Optional

Surrounds, See

Surround Installations

Section.

Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.

Recommended Non-

Combustible (i.e. Concrete

Board) 39-1/2” x 41”Attached

to Framing

Recommended Non-

Combustible (i.e. Concrete

Board) Screwed to Framing

Recessed

Combustible Wall

Refer to Facing Material Dimension

Requirements Section.

Recommended Non-

Combustible (i.e.

Concrete Board) 39-

1/2” x 41”Screwed to

Framing

31-9/16”

MIN

31-9/16”

Top of

Fireplace

Opening

48” MIN for NG 60” MIN for LP Plus Rise of 1/4” Per Foot*

Fireplace Opening

NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE (Shaded area). FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE. Screens and surrounds with screen require a 5/16” space on all sides to allow for installation & removal. Refer to Facing Material Dimension Requirements section.

ZCV39 Facing Material Dimension Requirements

If protruding facing materials (i.e., concrete board, brick or tile) are to be used:

Side & Bottom Clearance from Opening =

Fireplace Opening

NOTE: The ZCV39S2PF surround will install over non-combustible 1/2”thick max. For thicker facing materials, DO NOT bring closer than within 5/16” of top edge of surround.

Fireplace

Opening

(Continued)

ZCV39CSS

ZCV39S2PF

with

ZCV39CSS

Top Clearance from Opening =

Side & Bottom Clearance from Opening =

Top Clearance from Opening =

Non-Combustible

material ONLY over

front of fireplace

Non-Combustible

material ONLY over

front of fireplace

 A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation &

removal.

 NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE  See below for dimension requirements.

For Fireplace with Screen Only -OR- ZCV39S2PF Surround with Screen & max. 1/2” Non-Combustible behind Face:

For ZCV39S2PF Surround with Screen and Facing Materials Up to Edge of Surround:

ZCV39 Facing Material Dimension Requirements (Continued)

If protruding facing materials (i.e., concrete board, brick or tile) are to be used:

Fireplace

Opening

Fireplace

Opening

ZCV39S1 With ZCV39CSS

ZCV39S1PF with ZCV39CSS

Side Clearance from Opening =

Top Clearance from Opening =

Side & Bottom Clearance from Opening =

Top Clearance from Opening =

 A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.

 Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation & removal.

 See below for dimension requirements.

For Fireplace with Screen and ZCV39S1 Hearth Mount Surround:

For Fireplace With Screen And ZCV39S1PF 4” Picture Frame Surround:

MQZCV39DD Designer Door Facing Material Dimension Requirements

If protruding facing materials (i.e., concrete board, brick or tile) are to be used:

ZCV-TLK Tile Lip Kit

39ZCV

Fireplace Facing Choice

Height of Side Pieces

Side Clearance from Opening

Length of Top & Bottom Pieces

Top Clearance from Opening

Bottom Clearance from Opening

Screen Only

31-9/16”

1”

35”

1-3/16”

1”

ZCV39S2PF Surround

-with 1/2” thick facing material behind

31-9/16”

1”

35”

1-3/16”

1”

ZCV39S2PF Surround

-Facing Materials Up to Edge of Surround

33-1/16”

1-3/4”

36-1/2”

1-15/16”

1-3/4”

ZCV39S1 Hearth Mount Surround

35-7/16”

4”

41” (Top Only

Required)

4-1/16”

No Bottom piece required

ZCV39S1PF 4” Picture

Frame Surround

37-7/16”

4”

41”

4-1/16”

4”

MQZCV39DD Designer Door

34-1/2”

2-5/8”

38-1/4”

3-1/8”

2”

(No Bottom piece required if installed at hearth level)

Fireplace

Opening

Clearance from top of Opening =

Clearance from bottom of Opening =

Clearance from sides of Opening

Non-Combustible

material ONLY over

front of fireplace

 A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  A minimum 1/8” space on top & sides is required to allow for installation & removal.  NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE  See below for dimension requirements.

Optional Tile Lip Kit:

NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE

Instructions: -Refer to the charts below to find your installation choice.

-Cut [2] tile lip pieces to height of sides, and [2] to length of top & bottom.

-Install onto face of fireplace so that screwing flange will be beneath facing materials.

39ZCV Mantel Clearances

Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible.

A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown.

Conversely, a Non-Combustible Mantel is one that is constructed with material(s) that will not combust. Check your local codes and regulations to determine whether your mantel is combustible or Non-Combustible.

The advantage to Non-Combustible Mantels is that it may extend right up to the tile lip of the fireplace. Combustible mantels must adhere to the dimensional restrictions shown.

-Combustible Objects on Non-

Combustible Mantel Warning-

Combustible objects must not be placed on a Non-combustible Mantel unless the

mantel meets the dimensional

requirements for a Combustible Mantel.

Determine whether your mantel

conforms to the requirements of a

Combustible Mantel.

Adjacent Wall

Top View

Mantel

Dimensions are from front face or Non-Combustible

Facing Materials

covering fireplace.

Mantel Leg Clearances

ZCV39 Clearance to Combustibles

Clearance to Combustibles ZCV39

Front

36” [92cm]

Back (from Stand-offs)

0” [0cm]

Side (from Stand-offs)

0” [0cm]

Floor*

0” [0cm]

Minimum Ceiling Height (from bottom of fireplace)

55-1/2” [141cm]

Top (from Stand-offs)

0” [0cm]

Top of 90° Bend in minimum Enclosure of 55-1/2”

4” [10.2cm]

Top of 90° Bend in Enclosure over 55-1/2”

4” [10.2cm]

VENTING SYSTEMS

Top of Horizontal Pipe

1/1/2” [3.8cm]

Side & Bottom of Horizontal Pipe

1” [2.5cm] All Vent Systems

Vertical Vent Pipe

1” [2.5cm] All Vent Systems

*Note: If appliance is installed directly on carpeting or other combustible material other than wood flooring, a metal or wood panel extending the full width and depth of the appliance must be used. Carpet may extend 1 inch above the floor of the appliance.

48” MIN for NG 60” MIN for LP

Plus Rise of 1/4”

Per Foot*

ZCV42 Locating Your Appliance

ZCV42 Fireplace Dimensions

LEFT SIDE

FRONT

TOP

LOCATION KEY:

A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall

See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

ZCV42 Framing Dimensions

Determine whether face of fireplace will be:

52-1/2” MIN for NG 64-1/2” MIN for LP

Plus Rise of 1/4” Per

Foot*

Fig.1

Framing for Horizontal Vent

Termination

(See Installation of Side

Wall Venting Section)

Vertical Venting MUST maintain 1” clearance to combustibles.

These structures are not load bearing.

Fig. 1

Recessed Combustible Wall

RIGHT SIDE

*For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal.

 Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).  Flush with framing (to be covered with concrete board for a Flat Wall appearance).

Refer to Nailing Tab Guide section also.

ZCV42 Facing Requirements

Required Non-Combustible Areas

Minimum Non-

Combustible (i.e. Concrete

Board, Tile, Brick, etc.)

37-5/8” x 42-1/2”

This area can have

a combustible

surface (i.e. hearth)

Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.

Recommended Non-

Combustible (i.e. Concrete

Board) 42-5/8” x

44”Screwed to Framing

Recommended

Non-Combustible

(i.e. Concrete

Board) Screwed to

Framing

Recessed

Combustible Wall

Note: If using Optional

Surrounds, See

Surround Installations

Section.

Refer to Facing Material Dimension

Requirements Section.

Recommended

Non-Combustible

(i.e. Concrete Board)

42-5/8” x 44”Screwed

to Framing

34-11/16”

MIN

34-11/16”

Top of

Fireplace

Opening

Fireplace Opening

52-1/2” MIN for NG 64-1/2” MIN for LP

Plus Rise of 1/4”

Per Foot*

ZCV42 Facing Material Dimension Requirements

If protruding facing materials (i.e., concrete board, brick or tile) are to be used:

Fireplace Opening

NOTE: The ZCV42S2PF surround will install over non-combustible 1/2”thick max. For thicker facing materials, DO NOT bring closer than within 5/16” of top edge of surround.

Fireplace

Opening

(Continued)

ZCV42CSS

ZCV42S2PF With

ZCV42CSS

Top Clearance from Opening =

Side & Bottom Clearance from Opening =

Top Clearance from Opening =

Side & Bottom Clearance from Opening =

Non-Combustible

material ONLY over

front of fireplace

Non-Combustible

material ONLY over

front of fireplace

 A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation &

removal.

 NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE  See below for dimension requirements.

For Fireplace with Screen Only –OR- ZCV42S2PF Surround with Screen & max. 1/2” Non-Combustible behind Face:

For ZCV42S2PF Surround with Screen and Facing Materials Up to Edge of Surround:

ZCV42 Facing Material Dimension Requirements (Continued)

If protruding facing materials (i.e., concrete board, brick or tile) are to be used:

Fireplace Opening

ZCV42S1 With

ZCV42CSS

Top Clearance from Opening =

Side Clearance from Opening =

Top Clearance from Opening =

Side & Bottom Clearance from Opening =

ZCV42S1PF With

ZCV42CSS

 A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.

 Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation & removal.

 See below for dimension requirements.

For Fireplace with Screen and ZCV42S1 Hearth Mount Surround:

For Fireplace With Screen And ZCV42S1PF 4” Picture Frame Surround:

MQZCV42DD Designer Door Facing Material Dimension Requirements

If protruding facing materials (i.e., concrete board, brick or tile) are to be used:

ZCV-TLK Tile Lip Kit

ZCV42

Fireplace Facing Choice

Height of Side Pieces

Side Clearance from Opening

Length of Top & Bottom Pieces

Top Clearance from Opening

Bottom Clearance from Opening

Screen Only

34-11/16”

1”

39-1/16”

1-3/16”

1”

ZCV42S2PF Surround

-with 1/2” thick facing material behind

34-11/16”

1”

39-1/16”

1-3/16”

1”

ZCV42S2PF Surround

-Facing Materials Up to Edge of Surround

36-3/16”

1-3/4”

40-9/16”

1-15/16”

1-3/4”

ZCV42S1 Hearth Mount Surround

38-9/16”

4”

45-1/16”

(Top Only Required)

4-1/16”

No Bottom piece required

ZCV42S1PF 4” Picture Frame Surround

40-9/16”

4”

45-1/16”

4-1/16”

4”

MQZCV42DD Designer Door

37-5/8”

2-9/16”

42-1/4”

3-1/8”

2”

(No Bottom piece required if installed at hearth level)

Fireplace Opening

Clearance from top of Opening =

Clearance from

sides of Opening

Clearance from bottom of Opening =

Optional Tile Lip Kit:

NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE

Instructions: -Refer to the charts below to find your installation choice.

-Cut [2] tile lip pieces to height of sides, and [2] to length of top & bottom.

-Install onto face of fireplace so that screwing flange will be beneath facing materials.

42ZCV Mantel Clearances

Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible.

The advantage to Non-Combustible Mantels is that it may extend right up to the tile lip of the fireplace. Combustible mantels must adhere to the dimensional restrictions shown.

-Combustible Objects on Non-

Combustible Mantel Warning-

Combustible objects must not be placed on a Non-combustible Mantel unless the

mantel meets the dimensional

requirements for a Combustible Mantel.

Determine whether your mantel

conforms to the requirements of a

Combustible Mantel.

Adjacent Wall

Top View

Mantel Dimensions

are from front face

or Non-Combustible

Facing Materials

covering fireplace.

Mantel Leg Clearances

ZCV42 Clearance to Combustibles

Clearance to Combustibles ZRB46

Front

36” [92cm]

Back (from Stand-offs)

0” [0cm]

Side (from Stand-offs)

0” [0cm]

Floor*

0” [0cm]

Minimum Ceiling Height (from bottom of fireplace)

59.5” [151cm]

Top (from Stand-offs)

0” [0cm]

Top of 90° Bend in minimum Enclosure of 59.5”

3-1/2” [8.9]

Top of 90° Bend in Enclosure over 59.5”

3-1/2” [8.9]

VENTING SYSTEMS

Top of Horizontal Pipe

1/1/2” [3.8cm]

Side & Bottom of Horizontal Pipe

1” [2.5cm] All Vent Systems

Vertical Vent Pipe

1” [2.5cm] All Vent Systems

52-1/2” MIN for NG 64-1/2” MIN for LP

Plus Rise of 1/4”

Per Foot*

ZCV39CSS / ZCV42CSS Child Safety Screen Installation

To remove Safety Screen, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Screen Frame

and pull bottom away from fireplace.

⚠WARNING:

Wait until unit is COMPLETELY

cool before touching glass or

attempting to install or remove

Child Safety Screen.

Screen is locked in place.

Contents of Kit:

[1] Child Safety Screen- Ready to

Install

Assembly Instructions:

Attach screen to fireplace as per

instructions below.

Place hook at bottom of screen onto frame of fireplace below Access Panel.

Push top of screen up against fireplace and hook onto screws in side frame. Push down on screen to lock in

place.

+ 64 hidden pages

Kingsman ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE, ZCV42NH Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual