Kingsman Marquis IDV26, Marquis IDV43, Marquis IDV33 Installation Instructions Manual

Page 1
Installation Instructions
Gas Fired Direct Vent Room Heater Inserts Listed Certified for USA. and Canada
Model Numbers: IDV26 – Stock Numbers: IDV26N, IDV26LP, IDV26NE, IDV26NE2,IDV26LPE, IDV26LPE2
Minimum Fireplace Opening Required: 33”W x 19-1/2”H x 14-1/4”D Components In 28”W x 19-1/2”H x 14-1/4”D Components Out
IDV33 - Stock Numbers: IDV33N, IDV33NE, IDV33NE2, IDV33LP, IDV33LPE, IDV33LPE2
WARNING: The IDV26/IDV33/IDV43 Fireplace
Insert was designed for installation in a solid fuel fireplace that has been installed in accordance with national, provincial/state and local building codes and is constructed of noncombustible materials. Do not remove any refractory materials from any masonry solid fuel fireplace.
The IDV26/IDV33/IDV43 Fireplace Insert was designed for installation in a zero clearance type listed solid fuel burning factory built fireplace. It may be necessary to remove the damper plate, refractory liners, log grates, glass door, and screen rails/mesh. Removal of the smoke baffle is necessary in most cases.
A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3 Ph: (204) 632-1962 Printed in Canada February 6, 2019 Part # 33IDV-MAN17
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
CAPELLA
Page 2
Table of Contents
Table of Contents.......................................................................................................................................................
2-3
Pre-installation Questions and Answers / Operating Instructions………………………………………………………...
4
Safety Screen Installation……………………………………………………………………………………………………..
5
Using Steel Studs and Concrete Board……………………………………………………………………………………...
6
Mobile Home/Manufactured Housing Installation.......................................................................................................
7
Warnings, Installations and Operations / Massachusetts Requirements………………………………………………..
8-9
Important Information / Glass Safety………………………………………………………………………………………...
10
IDV26 Section
IDV26 Insert Dimensions and Sizing..........................................................................................................................
11
Top View Dimensions - Components In / Components Out……………………………………………………………….
12
I26CV Clean Views and Surround Sizes…………………………………………………………………………………….
13
I26SU Universal Surround…………………………………………………………………………………………………….
14-15
Clean View and Surround Attachment……………………………………………………………………………………….
16
I26S1 / I26SPF1 / I26SU Surround Installation..........................................................................................................
17
I26CV2 / I26CV4 / I26CVPF2 / I26CVPF4 Wide Clean View Installation………………………………………………..
18
I26CV2 / I26CVPF2 Wide Clean View Installation -Components Out-.......................................................................
19
IDV26PRL Porcelain Liner Panels..............................................................................................................................
20
IDV26RL Brick Liner Panels.......................................................................................................................................
21
IDV26 -Millivolt- Control Components Outside the Opening- COMPONENTS OUT................................................
22-23
IDV26 -IPI- Control Components Outside the Opening- COMPONENTS OUT.........................................................
23-24
IDV26 Fan Speed Control Outside COMPONENTS OUT..........................................................................................
25
IDV26 Fan Removal / Installation / Wiring...............................................................................................................
26-27
IDV26 Remote Receiver Location..............................................................................................................................
28
LOGF26……………………………………………………………………………………………………………...................
29
LOGF27……………………………………………………………………………………………………………...................
30
Burner Installation/Removal........................................................................................................................................
31
IDV33 Section
IDV33 Fireplace Openings and Dimensions………………………………………………………………………………...
32
Clean View and Surround Coverages Chart for IDV33…………………………………………………………………….
33
I33CV and I33CV3 Surround and Coverage Illustrations……………………………………………………………….....
34-35
I33CV5 & I33CVPF5 Surround and Coverage Illustrations........................................................................................
36-38
I33USR4 Universal Surround Worksheet……………………………………………………………………………….......
39
I33LK Louver Kit and Surround Sizes.........................................................................................................................
40
LOGF35………………………………………………………………………………………………………………………….
41
IDV43 Section
IDV43 Fireplace Openings and Dimensions………………………………………………………………………………...
42
Clean View and Surround Coverages Chart for IDV43………………………………………………………………........
43
I43CV and I43CV3 Surround and Coverage Illustrations……………………………………………………………….....
44-45
I43CV5 Surround and Coverage Illustrations……………………………………………………………….......................
46-48
I43US4736 Universal Surround Worksheet…………………………………………………………………………………
48
I43LK Louver Kit and Surround Sizes………………………………………………………………………………………..
49
LOGF36………………………………………………………………………………………………………………………….
50
IDV33 / IDV43 Accessories and Information
CV and CV3 Attachment – IDV33, IDV43…………………………………………………………………………………...
51
Generation 1 Surrounds - IDV33 / IDV43 -SS1 / SPF1 Installation............................................................................
52
Mounting Surrounds Onto Fireplace - IDV33 / IDV43.................................................................................................
53
Mounting Surrounds Onto CV5 Clean Views..............................................................................................................
54
I33CV5, I33CVPF5, or I43CV5 Attachment – In a Minimum Opening........................................................................
55
I33CV5, I33CVPF5, or I43CV5 Attachment – In a Flush Look Opening.....................................................................
56
I33CV5, I33CVPF5, or I43CV5 Heat Shield Attachment…………………………………………………………………..
57
I33LK, I43LK Attachment……………………………………………………………………………………………………...
58
I33LK and I43LK Surround Installation………………………………………………………………………………………
59
IDV33/36 RLT / RLH - Brick Liner Panels-…………………………………………………………………………………..
60
IDV33/36 PRL- Porcelain Liner Panels-……………………………………………………………………………………..
61
Burner Installation/Removal IDV33 / IDV43…………………………………………………………………………………
62
Burner Component List IDV33 / IDV43………………………………………………………………………………………
63
Fan Removal / Installation…………………………………………………………………………………………………….
64
2
Page 3
CV5 Mantel Heights and Clearances – IDV33, IDV43…………………………………………………………………......
65
Common Section –IDV26, IDV33, IDV43
Clearance to Combustible Mantels…………………………………………………………………………………………..
66
Wall Coverings………………………………………………………………………………………………………………….
67
Mantel Clearance Shield – I33CS...............................................................................................................................
68-69
Leveling Instructions / Riser Kit Installation………………………………………………………………………………….
70
Glass Door Information………………………………………………………………………………………………………...
71
MQRSP4 and MQRSP8……………………………………………………………………………………………………….
72
MQROCK2 / MQROCK3………………………………………………………………………………………………………
73-74
MQStone with MQRSP8……………………………………………………………………………………………………….
75
MQ Ember with MQRSP8 or RSP10…………………………………………………………………………………………
76
RSP10 Glass Support Platform……………………………………………………………………………………………….
77
MQRSP11 Support Platform –Installation…………………………………………………………………………………...
78
MQRSP11 With MQLOGF33 (33IDV) or MQLOGF453 (43IDV)………………………………………………………….
79-80
Gas Section –IDV26, IDV33, IDV36
Lighting Instructions –Millivolt…………………………………………………………………………………………………
81
Troubleshooting the Gas Control System……………………………………………………………………………………
82
Gas Line Installation……………………………………………………………………………………………………………
83
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace.............................................
84
Burner System Maintenance………………………………………………………………………………………………….
85
Conversion Kit Instructions – PART A……………………………………………………………………………………….
86
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B…………………………………………………
87
Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ)…………………………………………………...
88
Gas Conversion for Modulator – PART C…………………………………………………………………………………...
89
Remote Control Operation…………………………………………………………………………………………………….
90
Proflame 1
IPI Electronic Ignition System.....................................................................................................................................
91-92
IPI Electronic Ignition Parts List – Standard System……………………………………………………………………….
93
IPI Configurations 1 & 2 ………………………………………………………………………………………………………
94
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls……………………………
95
Electronic Ignition Lighting Instructions......................................................................................................................
96
Proflame 2
Proflame 2 Parts List, GTMFL Configuration..............................................................................................................
97
Proflame 2 Remote Control…………………………………………………………………………………………………...
98
Cold Climates – CPI Setting - Proflame 2 Remote Control.........................................................................................
99
Remote Flame Control, Room Thermostat Operation.................................................................................................
100
Smart Thermostat, Fan Speed Control.......................................................................................................................
101
Schematic...................................................................................................................................................................
102
Venting
IDVVT / IDVVT43 Venting Installation……………………………………………………………………………………….
103
Installation of Vent Pipe..............................................................................................................................................
104
Insulation of Chimney Cavity......................................................................................................................................
105
Proflame 1 Appliances - Cold Climate Mode..............................................................................................................
105
Parts List
IDV26 Parts List..........................................................................................................................................................
106
IDV33 Parts List.........................................................................................................................................................
107
IDV43 Parts List..........................................................................................................................................................
108
Parts and Venting for IDV26/ IDV33/ IDV43………………………………………………………………………………...
109
Limited Lifetime Warranty...........................................................................................................................................
110
3
Page 4
Pre-installation Questions and Answers
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
4
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.  Ventilate well, open doors and windows.  Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace. It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan.
Note to the Installer:
Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer.
Page 5
Safety Screen Installation- IDV26, IDV33 / IDV43
Screen with Horizontal Angles
Hook Lower Clip onto glass door frame.
Press down and push upper clip under top glass door frame.
Fireplace with screen.
WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Child Safety Screens.
To install screens
hook bottom clip onto glass door frame, then press down and push upper clip under top glass door frame, then release. Clip will hook onto frame.
To remove
Safety
Screens
WAIT UNTIL FIREPLACE IS COMPLETELY
COOL.
Press down on upper clips and remove screen from fireplace glass door.
TOP VIEW
Upper Clip
Lower Clip
Upper Clip
NOTE: Screens are
symmetrical from top to
bottom.
CLIPS
Contents of Kit:
[1] Safety Screen
SIDE VIEW
5
Page 6
Installation of IDV26 / IDV33 / IDV43
Using Steel Studs and Concrete Board over Wood Burning Fireplace
USE STEEL STUDS
USE CONCRETE BOARD ON FRONT AND AROUND STEEL STUD ENCLOSURE FOR INSERT
MUST BE SEALED TO AVOID HEAT ENTERING OLD ENCLOSURE
EXISTING ZERO CLEARANCE WOOD BURNING / MASONRY FIREPLACE
MUST BE SEALED TO AVOID HEAT ENTERING OLD ENCLOSURE
6
Brick facing may be removed and replaced with non-combustible materials such as steel studs and concrete board. The opening between the firebox and non-combustive materials must be sealed so as the heat cannot run between the face of the wood fireplace and the re-facing materials.
Insert must be pulled out so the appliance is flush with the finishing materials and the clean view kit is proud of the finished non-combustible enclosure (wood burning fireplace).
Page 7
7
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installation, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
THIS APPLIANCE MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Bedroom approved.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling,
during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Page 8
Warnings, Installations and Operations
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be removed.
6. Do not strike or abuse glass. Take care to avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.
14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
8
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
Page 9
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
In USA see local codes.
9
provide a primary heat source.
This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
Operations and Maintenance Instructions
For safe installation and operation note the following:
Venting systems should be periodically examined by a qualified agency.
The flow of combustion and ventilation air must not be obstructed.
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
Never use your gas fireplace as a cooking device.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
Have battery back-up power;  Meet ANSI./UL 2034 Standards and comply with NFPA 720; and  Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;  Be either hard-wired or battery powered or both; and
Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Page 10
Important Information
-Glass Safety- All Units
10
INSTALLATIONS
The following label (supplied with the gas fireplace insert) must be attached with rivets or screws to the inside of the firebox of the fireplace into which it is
installed: Cutting any sheet-metal parts of the fireplace, in which the gas fireplace insert is to be installed, is prohibited.
If the factory-built fireplace has no gas access hole(s)
provided, an access hole of 1.5 in (37.5 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.
The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace insert. Ensure that existing chimney cleanouts fit properly. refractory, glass doors, screen rails, screen mesh and log grates can be removed from the fireplace before installing the
gas fireplace insert.
Smoke shelves, shields and baffles may be removed if attached by mechanical fasteners. Trim panels or surrounds must not seal ventilation openings in the fireplace. The fireplace and fireplace chimney must be clean and in good working order and constructed of non-combustible
materials.
MAINTENANCE
If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the
initial installation. See “Installation of Vent Pipe” section.
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This
operation should be performed by your dealer or a qualified technician. Refer to Burner System Maintenance section.
Venting systems should be periodically examined by a qualified agency.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas.
See Log Placement page to remove logs. Vacuum burner parts and replace logs.
IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
Children and adults should be alerted to the hazards of
the high surface temperatures of this appliance and
should stay away to avoid burns or ignition of clothing.
Do not clean when the glass is hot.
Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact
burns.
A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove,
install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away
from hot surfaces.
Do not leave the fireplace remote control where it is accessible to children.
Page 11
IDV26 Insert Dimensions and Sizing
Minimum Opening Dimensions
Dimension
Components In
Components
Out
“A” Front Width:
33 Centered in existing fireplace *31” Not Centered in existing fireplace
28
“B” Height:
19-1/2
19-1/2
“C” Depth:
14-1/4
14-1/4
“D” Back Width:
22”
22”
Note: Valve Control Components can be placed either inside the opening (Components In) or outside the opening (Components Out). Units are shipped with Control Components in.
For instructions on changing to Components Out refer to Control Components
Outside the Opening- COMPONENTS OUT.
“C”
“A”
“B”
Base Model IDV26
Front View
Left Side View
“D”
11
Page 12
Top View- Components In
(As Shipped)
Components In Components Out
Top View- Components In
With I26CV1
Top View- Components Out
30-7/8”*
30-7/8”*
Top View- Components Out
With I26CV2
Top View- Components In
With I26CV3
Top View- Components Out
With I26CV4
30-7/8”*
12
Top View Dimensions
Page 13
I26CV Clean View and Surround Sizes
Clean View Kit I26CV1, I26CV3
Picture Frame Clean View Kit
I26CVPF1, I26CVPF3
Clean View Kit I26CV1, I26CV3 with
Rectangular Surround I26S1
Picture Frame Clean View Kit I26CVPF1, I26CVPF3,
with Picture Frame Surround I26SPF1
Clean View Kit I26CV2, I26CV4
Picture Frame Clean View Kit
I26CVPF2, I26CVPF4
Dimensions
are to
Inside Edge
of Clean
View.
Note: If a
completely tight
fit to the wall is
desired, CV
requires I26S1
or I26SPF1.
13
*The Clean Views and Surrounds in this section must be used with Valve Control Components inside the opening (as shipped).
*The Clean Views in this section can be used with Valve Control Components inside or outside the opening, HOWEVER­if controls are outside, these Clean Views MUST be used to cover valve controls.
Page 14
IDV26 I26SU Universal Surround
Components In Components Out
Picture Frame Clean View Kit I26CVPF1 or I26CVPF3 With Universal Surround I26SU
Picture Frame Clean View Kit I26CVPF2 or I26CVPF4 With Universal Surround I26SU
I26SU must be trimmed to fit around
Valve Control Components.
7”
Dimensions are to
Inside Edge of
Clean View.
14
A Universal Surround is available for the IDV26. This is provided as a flat sheet which mounts onto the unit and is to be cut to size and formed by the installer. Flat Surround Shown dimensioned.
I26SU installed on unit.
Refer to Worksheet on next page to trim for use as a 3-sided surround or for a custom layout.
Page 15
I26SU UNIVERSAL SURROUND
I26CVPF1 or I26CVPF3
I26CVPF2 or I26CVPF4
BOTTOM OF UNIT
15
Page 16
I26CV1, I26CV2, I26CV3, I26CV4 –Clean View and Surround Attachment
-Surround Installation
-Clean View (CV) Attachment
-Valve Access
NOTE: The Clean View Surround needs to be removed in order to access the Glass Door, access the valve, and
service the unit.
Surround Mount Tab
Surround Mount Tab
Clean View Mount Tab
Clean View Mount Slot
Clean View Kit
Optional Surround
Insert Tab into Slot to mount the Clean View Kit.
16
1. Optional Surround Kit (I26S, I26SPF, I26SU) is fastened to the insert by pulling up [4] Surround Mount Tabs on the unit and using [4] #6 screws provided with surround.
2. Insert the Clean View (I26CV1 or I26CV3, I26CV2 or I26CV4, I26CVPF1 or I26CVPF3, I26CVPF2 or I26CVPF3) Mounting Tab into the Clean View Mounting Slots (four [4] places) and lower the Clean View kit into place.
3. Valve Access: To access valve simply remove Clean View. Replace Clean View as per item [2] above once adjustments to valve have been completed.
Valve positioned as per manufacturer’s instructions.
Page 17
I26S1 / I26SPF1 / I26SU Surround Installation
Bend Up All 4 Mount Tabs
Top Left
Top Right
Bottom Left
Bottom Right
Place Surround onto unit and
line up holes in mount tabs with
holes in Surround. Attach with
screws provided.
17
Component List: I26S1 / I26SPF1 / I26SU Surround, [Qty 4] #6 Black Combo Screws
Page 18
I26CV2 / I26CV4 / I26CVPF2 / I26CVPF4 Wide Clean View Installation
Component List:
Fan Control Switch Bracket
On/Off Switch Bracket
Remove Fan Control Switch From Current Position.
Remove On/Off Switch and original mount bracket.
Attach Fan Control Switch Extension Bracket using [2] #6
Combo Screws as shown.
Attach On/ Off Switch Extension Bracket using [2] #6
Combo Screws as shown.
Mount Switch & route wiring as shown.
Mount Switch & route wiring as shown.
-Components Out-
Insert Mount Tabs into slots in unit and lower Clean View into place. Refer to Clean View Attachment.
1
1
2
2
3
3
18
I26CV2 / I26CV4 / I26CVPF2 / I26CVPF4 Clean View On/ Off Switch Extension Bracket Fan Control Switch Extension Bracket [4] #6 Black Combo Screws
Components In (As Shipped):
Page 19
Fan Control Switch Bracket
On/Off Switch Bracket
NOTE: If Ground is attached to Side Component Plate,
remove and fasten to side of appliance with a DT Screw.
Remove Fan Control Switch From Current Position.
Attach Fan Control Switch Extension Bracket using [2] #6
Combo Screws.
Mount Switch & route wiring as shown.
Remove On/Off Switch and original mount bracket.
Attach On/ Off Switch Extension Bracket using [2] #6
Combo Screws as shown.
Mount Switch & route wiring as shown.
Insert Mount Tabs into slots in unit and lower Clean View into place. Refer to Clean View Attachment.
Components Out
1
2
2
3
3
19
Page 20
IDV26PRL - Porcelain Liner Panels-
20
IDV26PL Parts List:
-1 Back Panel
-1 Right Side Panel
To Remove:
-1Left Side Panel
1. Remove Log Supports. Remove
the [5] screws in the firebox top holding the Baffle in place.
2. Remove Back Panel. Unscrew and
remove the Back Panel. tilt to remove. NOTE: If you will be installing a porcelain Back Liner, unscrew Back Panel Air Deflector and install on porcelain Back Liner.
3. Remove Side Panels (if present).
Remove screw. Tilt and slide Side Panels out of fireplace.
Slide and
Side Panel
Back Panel
Back Panel Air Deflector
Baffle
To Install:
1. Install Side Panels. If you are using Side
Panels, install them first. Tilt and slide Side Panels into place. Secure with screw in side of firebox.
2. Install Back Panel. Ensure that Back
Panel Air Deflector is in place on Back Panel (See Illustration). Place Back Panel up against the back of the Firebox and reinstall the [2] Screws in firebox top. Then slide lower Liner Retainer Clip (located on bottom of firebox behind burner) up to bottom of Back Panel & tighten.
3. Replace Baffle. Replace Baffle and
proceed with Log or Rock/Glass Tray setup.
Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance.
This is normal, and not considered a defect
.
Side Panel
Back Panel
Air Deflector
Log Supports
Top
Back Panel
Page 21
IDV26RL - Brick Liner Panels-
21
IDV26RL Parts List:
-1 Back Panel
-1 Right Side Panel
-1Left Side Panel
To Install:
1. Remove the Baffle.
Remove the [5] screws in the firebox top holding the Baffle in place. Remove the [2] Liner Retainer Clips in the firebox top also.
2. Install Back Panel. Place
Back Panel on the rear ledge inside the firebox.
3. Install Side Panels. Twist
and rotate Side Panels into place. Secure with Liner Retainer Clips in top of firebox..
Liner Retainer Clip
Side Panel
Back Panel
4. Replace Baffle. Replace
Baffle and proceed with Log or Rock/Glass Tray setup.
Baffle
Side Panel
Page 22
IDV26 -Millivolt- -Control Components Outside the Opening- -COMPONENTS OUT-
Remove [2] 3/8” nuts holding valve onto Component
Panel. Unhook valve from Component Panel.
Remove Component Panel, Switch Bracket, and Side Plate.
Remove knockout with side cutters, if present. Discard knockout.
Optional- Connect flex (Not included. Order PN# FP15GC) to inlet side of valve. This can then be
connected to the gas supply and routed through the channel inside the fireplace.
Route valve connections through the opening. Mount Component Panel on opposite side of valve.
NOTE: It is not necessary to disconnect pilot lines and gas supply line from valve to complete this procedure. Care should be taken to ensure that the gas and pilot lines are not damaged during handling. These lines are fragile.
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
Route Through Opening
Remove Knockout
Remove Nuts
Unhook Tab
Unscrew Component Panel
[1] Screw
Remove Side Plate
[4] Screws
Switch Bracket [2] Screws
Hook Tab
Refasten Nuts
1.
2.
3.
4.
5.
6.
Route Through Opening
(Optional)
22
This procedure must be done Before the unit is inside the enclosure.
Page 23
Fasten Component Panel at top.
Replace Side Plate. Attach Component Panel and Extended Switch Bracket.
Procedure is complete.
IDV26 -IPI- -Control Components Outside the Opening- -COMPONENTS OUT-
Ready to begin.
Remove All Components from Component Panel.
Remove Component Panel from fireplace.
Remove Side Plate and knockout if present (see millivolt
section). Place Component Panel on other side of valve.
Optional- Connect flex (Not included. Order PN# FP15GC) to inlet side of valve. This can then be connected
to the gas supply and routed through the channel inside the fireplace. (see millivolt section).
Fasten Component Panel [2] Screws
Replace Side
Plate
Extended Switch Bracket
Attach Component
Panel
Component Panel
Component Panel
IPI Module
7.
8.
9.
1.
2.
3.
4.
Side Plate
NOTE: Some screws may need to be cut flush to the component mount plates for a tight fit against wall.
23
*Refer to Millivolt section for more detailed photos & instructions.
Page 24
Replace Side Plate. Fasten Component Panel at top &
bottom. Attach Component Panel and Extended Switch
Bracket (see millivolt section).
Procedure is complete.
MILLIVOLT- COMPONENTS OUT
IPI- COMPONENTS OUT
5.
6.
Fasten to Component Panel with Zip Tie.
NOTE: Some screws may need to be cut flush to the component mount plates for a tight fit against wall.
24
Page 25
IDV26 Fan Speed Control Outside COMPONENTS OUT
Left Side of Fireplace
Connect Fan Switch to Extension Bracket.
Install Component Panel and Fan Switch Extension in new position.
Remote Receiver Location.
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
Remove Component Panel
[1] DT Screw
Remove Fan Switch
1.
2.
3.
Install Fan Switch Extension Bracket
[3] Screws
Replace Component Panel in New
Position [2 Screws]
4.
25
NOTE: It is not necessary to disconnect fan wiring to complete this procedure.
This procedure must be done before the unit is inside the enclosure.
Page 26
IDV26 Fan Removal / Installation
1. Remove Grate Bar Assembly, Burner Trim Plates, and Burner. Then remove the [5] screws in the firebox top holding the Baffle in place. Remove the Baffle. Then unscrew and remove the Back Panel.
2. Remove Fan Access Cover (15 screws). It is located on the back and bottom right hand corner. The fan area will now be exposed (See photo below).
3. Unscrew the [2] screws and remove fan. Fan needs to be twisted and rotated slightly. (See photo below).
4. Replace all components and seal Fan Access Cover and Thermodisk Plate with Millpac.
5. Verify proper operation after servicing.
WARNING
Electrical Grounding Instructions
This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this.
Before Servicing
1. Ensure all power supply is shut off.
2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause improper and dangerous operation.
3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.
When resealing the Fan Access Panel, use High Temp Silicone or Millpac.
Fan Access Cover
Back Panel
Baffle
Burner
Burner Trim Plates
Variable Speed Switch
Grate Bar Assembly
Thermodisk Location
Remove [2] Screws
Thermodisk Location
Twist and Rotate
#6 Black Screws.
26
The fan can be accessed from the back of the unit (which is easiest on an uninstalled unit) or through the inside of the firebox.
To remove or install the fan from the back of the unit, remove the Fan Access Cover from the back of the fireplace. The fan will be attached to this cover (See right).
Thermodisk Location: Note the location of the Thermodisk in the photograph below.
Variable Speed Switch Location: Note the location of the Variable Speed Switch in the illustration below.
To remove or install the fan through the inside of the firebox, refer to the procedure below.
Page 27
IDV26 Fan - Wiring IDV26
Components In –Left Side of Unit
Components Out- Left Side of Unit
Variable Speed Switch
Variable Speed Switch
Connector
Connector
27
Page 28
IDV26 Remote Receiver Location All Units
Route Wiring Harness 1001-P904SI
Under Fan Inside Fireplace.
Route Wiring Harness 1001-P904SI
Under Fan Inside Fireplace.
Restrain Harness With [2]
Zip Ties Through Holes
Provided in Fireplace.
Pull up Mount Tabs &
Mount Remote Receiver
28
Connecting to the Gas Valve
The wiring harness for the Proflame GTM system has two wires labeled “TH” & “TPTH”. Connect the wires to the gas
valve as labeled. (TH to TH and TPTH to TPTH). Additionally there is a connector labeled “Motor”. Connect this “Motor” connector to the stepper motor on the gas valve (if present).
Left Side of Fireplace
Components In (As Shipped) Components Out Remote Receiver Location.
Page 29
IDV26 MQLOGF26
D C B A A B C
D
1
1 2 2
3
3
4
4
5
5
7
6
7
6
8
9
10
10
8
8
9
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
29
Page 30
IDV26 LOGF27
30
6
B
C
3
1
2
4
5
A
D
C
D
1
2
A
B
3
4
6
5
4
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
Page 31
IDV26 Burner Installation/Removal
Remove glass door assembly and logs (if installed). Be careful with logs as they become fragile after being heated. Remove log supports from burner assembly. The burner can now be removed.
TO REMOVE H-BURNER/ORIFICE CHANGE - Remove the two [2] screws holding the H-Burner in and slide it leftwards off the orifice.
TO REMOVE ENTIRE BURNER ASSEMBLY, see below.
Step 1: Disconnect pilot lines and gas supply line from valve on the side of the unit. NOTE: Care should be
taken to ensure that the gas and pilot lines are not damaged during handling. These lines are fragile.
Step 2: Locate and remove the twelve [12] screws around
the outside of the burner pan. This will remove the entire burner assembly.
To reinstall the burner assembly ensure the surfaces are cleaned, and old sealant material removed. Use high temp Millpac to seal and secure with the twelve [12] screws.
Pilot Removal
Disconnect pilot lines from valve as shown above. Remove fan access panel (Not necessary to remove fan) and use this space to draw pilot out from unit.
Installation is the reverse of these steps. Reseal pilot connections to burner pan with orange silicone.
Valve Removal
Disconnect pilot lines and gas supply line from valve on the side of the unit. NOTE: Care should be taken to ensure
that the gas and pilot lines are not damaged during handling. These lines are fragile.
Remove [2] 3/8” nuts holding valve onto Component Plate. Unhook valve from Component Plate.
CAUTION
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot systemeven if the main burner was never on. Exercise caution when working within the area. ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN.
Fan Access Panel Removed.
31
Page 32
IDV33 Fireplace Openings
IDV33 Fireplace Dimensions
Dimension
MINIMUM
FLUSH LOOK
A Front Width
26-3/8”
29-3/8”
B Height
21-3/8”
22-3/8”
C Depth
14-3/8”
16-1/8”
D Back Width
21-1/4
21-1/4”
“A”
“B”
“C”
“D”
FRONT
LEFT SIDE
TOP
Gas Inlet
Fan Cord
Gas Inlet
21-3/8”
Minimum
Height
22-3/8”
Flush Look
Height
14-3/8”
Minimum Depth
16-1/8”
Flush Look Depth
29-5/16”
14-5/16”
25-5/8”
3”
29-5/16” Flush Look Width
26-5/16” Minimum Width
21-1/4” Back Width
16-1/8” Flush Look Depth
14-3/8” Minimum Depth
32
Two opening sizes are listed in the following chart:
Minimum: 26-3/8”W x 21-3/8”H x 14-3/8”D -This opening is the minimum required to use the IDV33 unit.
Flush Look: 29-3/8”W x 22-3/8”H x 16-1/8”D –This opening allows for a more contemporary installation using a CV5 (with Door of choice) and optional I33SR2 surround.
Page 33
I33CV & I33CV3 Clean View and Surround Coverages
Minimum
Opening
I33CV*
(Back Coverage)
I33CV3*
(Back Coverage)
I33SR2
I33SRP3
I33USR4
To be Custom Cut and Bent
26-3/8” Width
W
33-3/8”
33-5/8”
39”
41”
45”
21-3/8” Height
H
23”
23-1/8”
27-5/16”
31-3/8”
35-3/16”
14-3/8” Depth
D
2-1/2”
4-1/8”
5/8”
5/8”
1/16” (Custom)
*NOTE: CV and CV3 Clean Views have a tapered profile. Refer to illustrations for frontal dimensions.
I33CV5 & I33CVPF5 Clean Views Require either a Frame Door (I33SF1BL) or a Heavy Iron Door (MQ33DD1BL)
I33SF1BL – Frame Door c/w Safety Screen -Openable- (Black)
MQ33DD1BL – Heavy Iron Door c/w Safety Screen -Openable- (Black)
I33CV5 Clean View (c/w Top Deflector) I33CV5PF -PICTURE FRAME
Minimum
Opening
I33CV5
I33BT1
I33USR4
To be Custom
Cut and Bent
I33CVPF5
I33BTPF
26-3/8” Width
W
37-1/8”
39”
45”
37-1/8”
41”
21-3/8” Height
H
25-1/4”
26-3/16”
35-3/16”
31-3/8”
31-3/8”
14-3/8” Depth
D
2-5/16”
1-1/4”
1/16” (Custom)
2-5/16”
1-1/4”
I33CV5 Clean View (c/w Top Deflector) FLUSH LOOK I33CV5 FLUSH LOOK -PICTURE FRAME
Flush Look
Opening Size
I33CV5
I33SR2
I33USR4
To be Custom
Cut and Bent
I33CVPF5
I33SRP3
29-3/8” Width
W
37-1/8”
39”
45”
37-1/8”
41”
22-3/8” Height
H
25-1/4”
27-5/16”
35-3/16”
31-3/8”
31-3/8”
16-1/8” Depth
D
2-5/16”
5/8”
1/16” (Custom)
2-5/16”
5/8”
I33LK Louvered Front and Surround Coverages
Minimum
Opening
I33LK
I33S3426B
Top Surround
I33SR2
1 Piece Surround
I33S4028B
3 Piece Surround
I33S4430B
3 Piece Surround
I33USR4
To be Custom Cut
and Bent
26-3/8” Width
W
34-1/2”
34-1/2”
39”
40”
44”
45”
21-3/8” Height
H
24-3/8”
27-5/16”
27”
28-1/8”
30-5/8”
35-3/16”
14-3/8” Depth
D
4”
1/16”
5/8”
1/16”
1/16”
1/16”
(Custom)
33
Page 34
I33CV and I33CV3 for IDV33 Fireplace
I33CV, I33CV3
I33CV
I33CV3
I33CV3
I33SR2
I33CV3
I33SRP3
24-5/16”
24-5/16”
I33CV
24-5/16”
3-1/2”
4”
2-1/2”
4-1/8”
21-3/8”
14-3/8”
14-3/8”
21-3/8”
27-5/16”
3”
1-9/16”
39”
I33SR2
I33CV
2-9/16”
4”
4-1/8”
14-3/8”
14-3/8”
21-3/8”
21-3/8”
14-3/8”
14-3/8”
21-3/8”
21-3/8”
4-1/8”
4”
2-1/2”
3”
31-3/8”
4-1/16”
2-5/8”
41-1/8”
34
NOTE: I33CV and I33CV3 have a tapered profile. Refer to Clean View and Surround Coverages Chart for Coverage.
I33CV, I33CV3, & I33SR2 Surround
I33CV, I33CV3, & I33SRP3 Picture Frame Surround
Page 35
I33CV, I33CV3, I33USR4 Flat Custom Surround
TO BE CUSTOM CUT AND BENT
I33CV
I33CV3
I33USR4
I33USR4
14-3/8”
4-1/8”
14-3/8”
21-3/8”
21-3/8”
4”
2-1/2”
10-7/8”
45”
4-9/16”
24-5/16”
35-3/16”
35
Page 36
I33CV5 with Front Frame or Heavy Iron Door
I33CV5 Clean View Requires either I33SF1 Screen Frame c/w Screen or MQ33DD1 Heavy Iron Door c/w Screen.
I33CV5 in a Minimum Opening (26-3/8” Wide, by 21-3/8” High, by 14-3/8” Deep- I33BT1 required)
I33CV5 with MQ33DD1BL
I33CV5 with I33SF1BL
I33CV5
MQ33DD1BL
I33SF1BL
I33CV5
I33BTIBL
I33SF1BL
MQ33DD1BL
MQ33DD1BL
I33SF1BL
26-3/16”
25-1/4”
21-3/8”
14-3/8”
TO BE CUSTOM CUT AND BENT
15/16”
10”
35-3/16”
25-1/4”
3-15/16”
45”
14-3/8”
21-3/8”
I33USR4
4”
2-15/16”
I33CV5
15/16”
9-15/16”
36
I33CV5, MQ33DD1BL or I33SF1BL, & I33BT1BL
I33CV5, MQ33DD1BL or I33SF1BL, & I33USR4
Page 37
I33CVPF5 in a Minimum Opening (26-3/8” Wide, by 21-3/8” High, by 14-3/8” Deep- I33BTPF required)
I33CVPF5, MQ33DD1BL or I33SF1BL, & I33BTPF
I33CV5 in a Flush Look Opening (29-3/8” Wide, by 22-3/8” High, by 16-1/8” Deep)
I33CV5
MQ33DD1BL
I33SF1BL
I33SF1BL
MQ33DD1BL
I33CV5, MQ33DD1BL or I33SF1BL
I33SF1BL
MQ33DD1BL
25-1/4”
2-5/16”
22-3/8”
16-1/8”
37-1/8”
2-1/8”
25-1/4”
27-5/16”
15/16”
39”
15-1/2”
22-3/8”
I33SR2
I33CV5
2-15/16”
2-1/16”
37
I33CV5, MQ33DD1BL or I33SF1BL, & I33SR2
Page 38
I33CV5, MQ33DD1BL or I33SF1BL, & I33USR4
I33CVPF5 in a Flush Look Opening (29-3/8” Wide, by 22-3/8” High, by 16-1/8” Deep)
I33SF1BL
MQ33DD1BL
MQ33DD1BL
I33SF1BL
MQ33DD1BL
I33SF1BL
TO BE CUSTOM CUT AND BENT
16-1/8”
22-3/8”
2-5/16”
I33USR4
I33CV5
45”
3-15/16”
35-3/16”
25-1/4”
9-15/16”
38
I
I33CVPF5, MQ33DD1BL or I33SF1BL
I33CVPF5, MQ33DD1BL or I33SF1BL, & I33SRP3
Page 39
I33USR4 -Universal Surround-
I33USR4 Universal Surround
This universal surround can be
used as a custom cutout surround.
Use a template to cut out desired
shape.
39
For use with I33CV, I33CV3, I33CV5, and I33LK
Page 40
I33LK Louver Kit and Surround Sizes
One Piece Custom Surround I33USR4
35-3/16”
NOTE: The Surrounds shown here are universal
and can be used with the I33CV or I33CV3.
Furthermore, the I33USR4 (1-piece Surround)
was designed to be used as a custom cutout
surround. Simply trace template and cut out
design using the universal surround.
One Piece Surround
I33SR2
Attaches to Top of LK Kit
(3 Screws)
Flat Surround (No Side Profile)
Flat Surround (No Side Profile)
Flat Surround (No Side Profile)
Flat Surround (No Side Profile)
Surround with 5/8” Side Profile
40
Page 41
Log Placement – LOGF35
LOGF35 Log Set. Glowing Embers supplied with appliance.
This illustration shows the rear log positioning bracket and 4 pin locating positions.
Log A has 2 locating holes. Position those 2 holes over the 2 pins on the left side of the log mounting pan as shown in the picture above.
Log B has 2 locating holes. Position those 2 holes over the 2 pins on the right side of the log mounting pan as shown in the picture above.
Log C has to be lowered into position just behind Logs A and B. Log C shall be pulled up to Logs A and B as shown in the picture above.
A bag of Ember Chunks is supplied with the appliance. It is very important that these chunks are placed onto the front burner and log mounting pan as shown in the picture. Spread the Ember Chunks out no more than one layer deep. NOTE: If you do not
follow these instructions correctly then sooting problems can occur.
41
Page 42
IDV43 Fireplace Openings
IDV43 Fireplace Dimensions
Dimension
MINIMUM
FLUSH LOOK
A Front Width
30-3/4”
33-1/2”
B Height
25-5/8”
26-5/8”
C Depth
14-3/4”
16-5/8”
D Back Width
25-3/4
25-3/4”
“A”
“B”
“C”
FRONT
LEFT SIDE
TOP
“D”
33-1/2” Flush Look Width
Gas Inlet
Fan Cord
Gas Inlet
30-3/4” Minimum Width
25-3/4” Back Width
33-7/16”
18-9/16”
29-3/4”
4” EXHAUST
3” INTAKE
26-5/8”
Flush Look Height
25-5/8”
Minimum Height
14-3/4”
Minimum
Depth
16-5/8”
Flush Look Depth
16-5/8”
Flush Look Depth
14-3/4”
Minimum Depth
42
Two opening sizes are listed in the following chart:
Minimum: 30-3/4”W x 25-5/8”H x 14-3/4”D -This opening is the minimum required to use the IDV43 unit.
Flush Look: 33-1/2”W x 26-5/8”H x 16-5/8”D –This opening allows for a more contemporary installation using a CV5 (with door of choice) and optional I43S4432 surround.
Page 43
I43CV & I43CV3 Clean View (c/w Safety Screen and Top Mount) and Surround Coverages
Minimum Opening
I43CV*
(Back Coverage)
I43CV3*
(Back Coverage)
I43S4432
I43SPF1
I43US4736
To be custom cut and bent
30-3/4” Width
W
37-1/2”
37-3/4”
44”
43-1/2”
47”
25-5/8” Height
H
27-1/4”
27-3/8”
32”
33-3/8”
36”
14-3/4” Depth
D
2-1/2”
4-1/8”
5/8”
1/2”
1/16” (Custom)
*NOTE: I43CV & I43CV3 have a tapered profile. Refer to Illustrations for frontal dimensions.
I43CV5 Clean Views Require either a Frame Door (I43SFIBL) or a Heavy Iron Door (MQ43DD1BL)
I43SF1BL – Frame Door c/w Safety Screen -Openable- (Black)
MQ43DD1BL – Heavy Iron Door c/w Safety Screen -Openable- (Black)
I43CV5 Clean View (c/w Top Deflector) and Surround Coverages
Minimum Opening
I43CV5
I43BT4230
I43BT4432
I43US4736
To be custom cut and bent
30-3/4” Width
W
41-3/16”
42”
44”
47”
25-5/8” Height
H
29-1/8”
29-5/8”
32”
36”
14-3/4” Depth
D
2-5/16”
1-1/4”
1-1/4”
1/16” (Custom)
I43CV5 Clean View (c/w Top Deflector) FLUSH LOOK
Flush Look
Opening Size
I43CV5
I43S4432
I43US4736
To be custom cut and bent
33-1/2” Width
W
41-3/16”
44”
47”
26-5/8” Height
H
29-1/8”
32”
36”
16-5/8” Depth
D
2-5/16”
5/8”
1/16” (Custom)
I43LK Louvered Front (c/w Black Grills and Safety Screen) and Surround Coverages
Minimum Opening
I43LK
I43LKS1BL
Top Surround
I43S4432
1 Piece Surround
I43LKS2BL
3 Piece Surround
I43US4736
To be custom cut and bent
30-3/4” Width
W
39”
39”
44”
44”
47”
25-5/8” Height
H
28-3/4”
31-3/4”
32”
32-3/8”
36”
14-3/4” Depth
D
4”
1/16”
5/8”
1/16”
1/16” (Custom)
dilution
43
Page 44
I43CV and I43CV3 for IDV43 Fireplace
I43CV, I43CV3
I43CV3
I43S4432
I43CV3
I43CV
I43CV
I43CV3
I43CV
I43CV3
3-1/2”
28-3/4”
39-15/16”
2-1/2”
4”
4-1/8”
14-3/4”
25-5/8”
14-3/4”
25-5/8”
3-1/4”
28-3/4”
32”
33-3/8”
1-3/4”
44
NOTE: I43CV and I43CV3 have a tapered profile. Refer to Clean View and Surround Coverages Chart for Coverage.
I43CV, I43CV3, &I43S4432 Surround
I43CV, I43CV5, & I43SPF1 Surround
Page 45
I43CV, I43CV3, & I43US4736 Flat Custom Surround
TO BE CUSTOM CUT AND BENT
I43CV
I43CV3
7-1/4”
45
Page 46
I43CV5 with Front Frame or Heavy Iron Door
I43CV5 Clean View Requires either I43SF1 Screen Frame c/w Screen or MQ43DD1 Heavy Iron Door c/w Screen.
I43CV5 in a Minimum Opening (30-3/4” Wide, by 25-5/8” High, by 14-3/4” Deep- I43BT4230 or I434432 required)
I43CV5 with I43SF1BL
I43SF1BL
MQ43DD1BL
I43CV5 with MQ43DD1BL
I43CV5
I43SF1BL
MQ43DD1BL
I43SF1BL
MQ43DD1BL
29-1/8”
29-1/8”
29-1/8”
29-1/8”
29-5/8”
32”
1/2”
2-7/8”
46
I43CV5, MQ43DD1BL or I43SF1BL, & I43BT4230
I43CV5, MQ43DD1BL or I43SF1BL, & I43BT4432
Page 47
I43CV5, MQ43DD1BL or I33SF1BL, & I43US4736
I43CV5 in a Flush Look Opening (33-1/2” wide, by 26-5/8” High, by 16-5/8” deep)
I43SF1BL
MQ43DD1BL
I43SF1BL
MQ43DD1BL
I43SF1BL
MQ43DD1BL
29-1/8”
29-1/8”
29-1/8”
32”
6-7/8”
2-7/8”
47
I43CV5, MQ43DD1BL or I43SF1BL
I43CV5, MQ43DD1BL or I43SF1BL, & I43S4432
Page 48
I43US4736 Universal Surround Worksheet
For use with I43CV, I43CV3, I43CV5, I43LK
I43US4736
This universal surround can be used
as a custom cutout surround.
Use a template to cut out desired
shape.
I43SF1BL
MQ43DD1BL
TO BE CUSTOM CUT AND BENT
29-1/8”
36”
6-7/8”
48
Page 49
I43LK Louver Kit and Surround Sizes
I43LKS1BL
I43LKS2BL
I43US4736
I43LK
NOTE: The Surrounds shown here are universal
and can be used with I43CV or I43CV3.
Furthermore, the I43US4736 (1-piece Surround) was designed to be used as a custom cutout surround. Simply trace template and cut out design using the universal surround.
LK with 1 Piece Surround
I43S4432
Flat Surround (No Side Profile)
Flat Surround (No Side Profile)
Flat Surround (No Side Profile)
Surround with 5/8” Side Profile
Attaches to Top of LK Kit
(3 Screws)
49
Page 50
Log Placement – LOGF36
LOGF36 Log Set includes Glowing Embers, Lava Rock, and Vermiculite.
Place Log #1 onto rear log holder and center.
Place Log #2 onto left side of Log #1. Place Log #3 onto right side of Log #1.
Locate 2 holes on bottoms of Logs #4 and #5, and position onto mounting pins.
Locate 1 hole on the bottom of Log #6 and place it onto pin of Log #2. Locate 2 holes on the bottom of Log #7 and place onto the pins of Log #5.
Place Glow Ember Kit onto front burner tube and ember plates.
Lava Rock and Vermiculite are to be placed onto firebox ONLY.
50
Page 51
I33CV, I33CV3, I43CV, I43CV3 Clean View Attachment
Vent adapter and venting must be connected to the unit before Clean Views and surrounds are attached. Refer to
I33CV PARTS LIST
Optional Surrounds for I33CV & I33CV3:
-I33SR2 (39”W x 27”H)
-I33SRP3 (41”W x 31”H)
-I33USR4 (45”W x 35”H)
I43CV PARTS LIST
Optional Surrounds for I43CV & I43CV3:
-I43S4432 (44”W x 32”H)
-I43SPF1 (43-1/2” x 33-3/8”H)
-I43US4736 (47”W x 36”H)
I33CVBL / I33CVPW / I33CVCV / I33CV3BL
I43CVBL / I43CVPW / I43CVCV / I43CV3BL
-Clean View Front
-[5] DT Screws
-Clean View Front
-Safety Screen
-Top Mount
-[5] DT Screws
Surround Mount Tabs
Clean View
Mount Hook
Clean View Kit
Insert Tab into Slot to mount the Clean View Kit.
Clean View Mount Slot
ON / OFF Switch
-Top Mount-
IDV33 - This part is attached to the fireplace.
IDV43 - This part is supplied in the I43CV Kits.
NOTE: The Clean View Surround needs to be
removed in order to remove the Glass Door.
-Safety Screen­Supplied with
IDV33 base unit
Or
I43CV Kits
Attach optional surround to Top
Mount before installing CV or
CV3.
Surround Mount Tab
1 2 3
1
4
4
4
3
2
51
Installation of Vent Pipe section of this manual for venting information.
1. Install the Top Mount onto the appliance using [3] DT Screws. This part is already attached to the fireplace for IDV33.
2. ON/OFF switch should be installed into the slot located at the lower right hand side of the appliance (see below).
3. Optional Surround Kits are fastened to the insert by pulling up Surround Mount Tabs on Top Mount and Fireplace
(see & below) and installing screws provided with surround (See Surround Installation Instructions).
4. Insert the [4] Clean View Mount Hooks into the Clean View Mount Slots (see below) and lower the Clean View kit into place. If an Optional Surround is to be installed on the appliance, make sure to do so before the Clean View Kit is mounted. Note that the Clean View simply sits in this position without any other attachment mechanisms. See below.
Page 52
Generation 1 Surrounds - IDV33 / IDV43 -SS1 / SPF1 Installation
NOTE: The Clean View Surround needs to be removed in order to access the Glass Door and service the unit.
Parts List: [Qty 1] I33SS1, I33SPF1, I36SS1, I36SPF1 Surround, and [Qty 2] #6 Black Screws
Top Mount
Surround Mount Tab
Clean View Mount Tab
Clean View Kit
Optional Surround
Insert Tab into Slot to mount the Clean View Kit.
Clean View Mount Slot
ON / OFF Switch
52
1. Remove the Top Mount to install vent adapter and venting to the unit. Once this is done, reinstall the Top Mount.
Refer to Installation of Vent Pipe for venting information.
2. Install ON/OFF switch into the slot provided located at the lower left hand side of the appliance.
3. Optional Surround Kit is fastened to the insert by pulling up [2] Surround Mount Tabs on the unit and using [2] #6 screws provided with surround.
4. Insert the Clean View Mounting Tab into the Clean View Mounting Slots (four [4] places) and lower the Clean View kit into place. If an Optional Surround is to be installed on this appliance, make sure to do so before the Clean View Kit is mounted. Note that the Clean View simply sits in this position without any other attachment mechanisms. Please refer to the illustration below for guidance.
Page 53
IDV33 / IDV43 – MOUNTING SURROUNDS ONTO FIREPLACE
For use with I33CV, I33CV3, I43CV and I43CV3 Clean Views
FOR UNITS WITH SERIAL NUMBERS HIGHER THAN:
IDV33: #21435 IDV43: #5817
IDV33 SURROUNDS: I33SR2, I33SRP3, I33USR4, I33BT1, I33BTPF, I33CVPF5
IDV43 SURROUNDS: I43S4432, I43SPF1 (Attaches to Top Mount only), I43US4736, I43BT4230, 43BT4432
PULL UP [QTY 5] TABS
ATTACH SURROUND WITH SUPPLIED #6 BLACK SCREWS
TOP MOUNT
-Attached to IDV33 fireplaces
-Included in I43CV Kits
PARTS LIST:
-Surround
- [Qty 5] #6 Black Screws
53
Page 54
IDV33 / IDV43 – MOUNTING SURROUNDS ONTO CV5 Clean Views
For use with I33CV5, I33CVPF5 and I43CV5 Clean Views
FOR UNITS WITH SERIAL NUMBERS LOWER THAN:
IDV33: #21436 IDV43: #5818
IDV33 SURROUNDS: I33SR2, I33SRP3, I33USR4, I33BT1, I33BTPF, I33CVPF5
IDV43 SURROUNDS: I43S4432, I43US4736, I43BT4230, 43BT4432
ATTACH
SURROUND TO CV5
CLEAN VIEW WITH
[QTY 5] SCREWS
BACK VIEW OF CV5
CLEAN VIEW
FRONT VIEW
RIGHT SIDE VIEW
PARTS LIST:
-Surround
- [Qty 5] #6 Black Screws
54
Page 55
I33CV5, I33CVPF5, or I43CV5 Attachment – In a Minimum Opening
Vent adapter and venting must be connected to the unit before Clean Views and surrounds are attached.
I33CV5 PARTS LIST
-I33SF1BL or MQ33DD1BL required (c/w Door Frame, Safety Screen & Heat Shield)
-I33BT1BL or I33BTPF required
-I33USR4 can be custom cut and bent
I43CV5 PARTS LIST
-I43SF1BL or MQ43DD1BL required (c/w Door Frame, Safety Screen & Heat Shield)
-I43BT4230 or I43BT4432 required
-I43US4736 can be custom cut and bent
I33CV5BL,
I33CVPF5BL
I43CV5BL
-Clean View Front
-Heat Shield
-[6] #6 Black Screws
-Clean View Front
-Heat Shield
-[6] #6 Black Screws Safety
Screen
MQ33DD1BL or MQ43DD1BL
CV5
Slot
Slot
Screw
I33SF1BL or I43SF1BL
Safety Screen
Hook
Hook
Insert Tab into
Slot to mount the
LK Kit.
Heat Shield
-Top Mount-
IDV33 - This part
is attached to the fireplace and must be removed.
BT Trim or Universal Surround is attached to back of CV5 with screws. provided.
ON / OFF Switch
NOTE: CV5 does not need to be removed to
access the Glass Door and service the unit.
Hinge Side
55
Refer to Installation of Vent Pipe section of this manual for venting information.
I43BT4230, I43BT4432 - Attach to back of I43CV5 with screws provided in CV5.
I33BT1, I33BTPF - Attach to back of I33CV5 with screws provided in CV5.
I33USR4, I43US4736 - Universal Surround – Can be custom cut and bent. Attach to back of CV5 with screws provided.
Notch and bend back up to 1-1/4”.
I33CV5, I33CVPF5, I43CV5 Clean View Front – Hook onto slots in face of appliance. Must be used with SF1BL or MQDD1BL
Heat Shield must be installed after CV5 is attached to fireplace.
I33SF1BL, I43SF1BL Frame for Fireplace Screen – Drop onto Screw at lower inside left corner of CV5. Align top holes and
insert screw.
MQ33DD1, MQ43DD1 Heavy Iron Door - Drop onto Screw at lower inside left corner of CV5. Align top holes and insert
screw.
Page 56
I33CV5,I33CVPF5, or I43CV5 Attachment – Flush Look Opening
Vent adapter and venting must be connected to the unit before Clean Views and surrounds are attached.
I33CV5 PARTS LIST
-I33SF1BL or MQ33DD1BL
required (c/w Door Frame, Safety Screen & Heat Shield)
-I33SR2, I33SRP3 are optional
-I33USR4 can be custom cut and
bent
I43CV5 PARTS LIST
-I33SF1BL or MQ33DD1BL
required (c/w Door Frame, Safety Screen & Heat Shield)
-I43S4432 is optional
-I43US4736 can be custom cut
and bent
I33CV5BL,
I33CVPF5BL
I43CV5BL
-Clean View Front
-Heat Shield
-[6] #6 Black Screws
-Clean View Front
-Heat Shield
-[6] #6 Black Screws
Safety
Screen
CV5
Slot
Slot
Safety
Screen
Hook
Hook
Screw
Heat Shield
Surrounds are attached to back of CV5 with
screws provided.
IDV33
-Top Mount-
This part is
attached to the
fireplace and
must be
removed.
ON / OFF Switch
NOTE: CV5 does not need to be removed to
access the Glass Door and service the unit.
I33SF1BL or I43SF1BL
MQ33DD1BL
or
MQ43DD1BL
Hinge Side
56
Refer to Installation of Vent Pipe for venting information.
I33SR2, I33SRP3, or I43S4432 - Attach to back of CV5 with screws provided in CV5.
I33USR4 or I43US4736 Universal Surround – Can be custom cut and bent. Attach to back of CV5 with screws
provided in CV5. Notch and bend back up to 1/2”.
I33CV5, I33CVPF5, or I43CV5 Clean View Front – Hook onto slots in face of appliance. Must be used with
SF1BL or MQDD1BL front frame.
Heat Shield must be installed after CV5 is attached to fireplace.
I33SF1BL or I43SF1BL Frame for Fireplace Screen – Drop onto Screw at lower inside left corner of CV5. Align
top holes and insert screw.
MQ33DD1 or MQ43DD1 Heavy Iron Door - Drop onto Screw at lower inside left corner of CV5. Align top holes
and insert screw.
Page 57
I33CV5, I33CVPF5, or I43CV5 Heat Shield Attachment
Heat Shield must be installed after CV5 is attached to fireplace.
57
Install Heat Shield using [6] #6 Black Screws.
Page 58
I33LK, I43LK -Attachment
PARTS LISTS
I43LK KIT
SURROUND KITS
I43LKS1BL, I43LKS2BL, I43LKS3BL
-Louvered Front
-Black Grills
-Safety Screen
- [3] DT Screws
-Surround
-[6] #6 Black Screws
NOTE: The Louver Kit Front does not need to be removed to access the Glass Door and service the unit.
Safety Screen
LK Kit
ON / OFF Switch
Mount Slot
LK Mount Tabs
Insert Tab into
Slot to mount the
LK Kit.
-Top Mount-
IDV33 - This part
is attached to the fireplace and must be removed.
58
Vent adapter and venting must be connected to the unit before Clean Views and surrounds are attached. Refer to Installation of Vent Pipe for venting information.
1. Install the LK Front to the appliance by lowering it onto the side attachments, aligning the four [4] Mounting Tabs and Slots together. Position the tabs into the slots and then lock it into place by lowering the LK Front onto the hook assembly.
2. Once the LK Front is in place simply fasten it to the appliance with three [3] screws from the Top Mount.
3. Route the ON/OFF switch wires through the slot provided at the lower right side of the LK Front.
Page 59
I33LK and I43LK Surround Installation
IDV43
Part No.
Description
Dimensions
I43LKS1BL
1 Piece Top Surround
39" x 32-3/8"
43S4432
1 Piece Surround
44” x 32” x 5/8” Thick
I43LKS2BL
3 Piece Small Surround
44" x 33-1/8"
I43US4736
1 Piece Universal Surround
47" x 36"
IDV33
Part No.
Description
Dimensions
I33S3426B
1 Piece Top Surround
34-1/2" x 26-5/8"
I33SR2
1 Piece Surround
39” x 27” x 5/8” Thick
I33S4028B
3 Piece Small Surround
40" x 28"
I33S4430B
3 Piece Large Surround
44" x 30-1/2"
I33USR4
1 Piece Universal Surround
45" x 35"
1 Piece Universal Surround
-To be custom cut and bent-
59
1. Ensure that the LK Front is installed before continuing with these steps.
2. When installing a 3-piece surround, please note that the side panels must go first. When installing a 1-piece surround, simply skip the instructions for the side panel installation.
3. Slide side panels in place. Make sure the pre-set screws slide into the slots located behind the side columns. Do not tighten these screws yet. You will need to line up the top panel first.
4. Slide the top panel into place. The top panel lines up with the three [3] slots behind the top grill. Secure the top panel in place with the three [3] pre-set screws.
5. Once the top panel is secured, line up the sides with the top and then tightens the pre-set screws. There are two locations for these pre-set screws on each side panel.
Page 60
IDV33/36 RLT / RLH - Brick Liner Panels-
Preparation:
1. Lift Log Supports out of fireplace.
2. Remove the 2 Screws in the Back Panel.
3. Slide and tilt Back Panel to remove.
Parts List
-1 Back Panel
-1 Right Side Panel
-1Left Side Panel
Log Supports
Back Panel
Baffle Tab
Baffle Tab
Upper Baffle
60
To Install:
1. Fold up tabs in upper baffle.
2. Install rear brick panel first.
3. Install left and right side panels and
secure them with brick clips.
4. Replace Log Supports
Page 61
IDV33/36 PRL- Porcelain Liner Panels-
Preparation:
1. Lift Log Supports out of fireplace.
2. Remove the 2 Screws in the Back Panel.
3. Slide and tilt Back Panel to remove.
Parts List
-1 Back Panel
-1 Right Side Panel
-1Left Side Panel
Log Supports
Back Panel
Left Side Panel
Right Side Panel
Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not
considered a defect.
61
To Install:
1. Place Back Panel up against the back of the Firebox and reinstall the 2 Screws.
2. Remove the 2 DT Screws in the sides of the Firebox holding the Brick Clips in place.
3. Tilt and slide the Side Panels into place. Reinstall the 2 DT Screws without the Brick Clips.
4. Replace Log Supports
Page 62
IDV33 / IDV43 Burner Installation/Removal
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
62
Burner System
1. Remove glass door assembly and logs (if installed). Be careful with logs as they become fragile after being heated.
2. Remove log supports off burner assembly.
3. The burner or burner assembly can now be removed. a. TO REMOVE H-BURNER/ORIFICE CHANGE - Remove the two [2] screws holding the H-Burner in and slide
it leftwards off the orifice.
b. TO REMOVE BURNER ASSEMBLY - Locate and remove the twelve [12] screws around the outside of the
burner pan. This will remove the entire burner assembly.
4. When removing the entire burner assembly, break the seal and lift upwards. Make sure the gas line to the unit has
been disconnected.
5. To reinstall the burner assembly ensure the surfaces are cleaned, and old sealant material removed. Use high temp
Millpac to seal and secure with the twelve [12] screws.
6. Reconnect the gas line, and reinstall log support, logs, and glass door.
Page 63
IDV33 / IDV43 Insert Burner Component List
IDV33 / IDV43 Insert Burner Component List
IDV43
IDV33 & IDV43
IDV33
63
Page 64
IDV33 / IDV43 Fan Removal / Installation
WARNING
Electrical Grounding Instructions
This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this.
Before Servicing
1. Ensure all power supply is shut off.
2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause improper and dangerous operation.
3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.
4. When resealing the Fan Access Panel, use High Temp. Silicone or Millpac.
Caution: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
64
Fan System
1. Remove glass door assembly and log set if installed. Be sure to handle logs carefully as they become fragile after heated.
2. Remove back air shield by unscrewing (4 screws).
3. Remove fan access panel (15 screws). It is located on the back and bottom right hand corner.
4. Remove the fan from the outer shell (2 screws). The fan needs to be twisted and rotated slightly. The fan's motor end will be lifted out first.
5. Reinstall fan, bracket and all necessary components, as shown below, once completed.
6. Verify proper operation after servicing.
Page 65
I33CV5 & I43CV5 – Mantel Heights and Clearances – IDV33, IDV43
Combustible
Hearth
Combustible
Hearth Allowed
Floor beneath appliance
must be non-combustible.
Mantel Leg Clearance
Flush Look
Installation
WARNING: Combustible objects must not be placed
on a non-combustible mantel unless the non­combustible mantel meets the minimum height and width requirements for a combustible mantel.
NOTE: Mantel
Clearances are the
same for FLUSH
LOOK or MINIMUM
Installations.
IDV43 with I43CV5
IDV33 with I33CV5
Unit Installed in
Minimum Opening
2”
2”
65
Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantel materials to consider: Combustible and Non-combustible. A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantel must strictly adhere to the dimensional requirements shown in the figures below. Conversely, a Non-combustible Mantel is one that is constructed with materials that can withstand temperatures above 250°F [121°C]. Non-combustible Mantels can be installed at any height above the fireplace opening and thus not restricted to the clearance requires. Check your local codes and regulations to determine whether your mantel is combustible or non­combustible.
Page 66
IDV26/IDV33/IDV43 Clearance to Combustible Mantels
Mantel Height From Bottom of Unit
LK - Louver Kit Unit
IDV26
I33LK
I43LK A --
32-3/8”
37-3/4”
B
--
34-3/8”
39-3/4”
C
--
36-3/8”
41-3/4”
D
--
38-3/8”
43-3/4”
E
--
40-3/8”
45-3/4”
F
--
42-3/8”
47-3/4”
Mantel Height From Bottom of Unit
CV / CV1 / CV3 - Clean View Unit
I26CV
I33CV
I43CV
G
35-3/8”
36-3/4”
44-5/8”
H
37-3/8”
38-3/4”
46-5/8”
I
39-3/8”
40-3/4”
48-5/8”
J
41-3/8”
42-3/4”
50-5/8”
K
43-3/8”
44-3/4”
52-5/8”
L
45-3/8”
46-3/4”
54-5/8”
(IDV26 This Side Only)
WARNING: Combustible objects must not be placed on a non­combustible mantel unless the non­combustible mantel meets the minimum height and width requirements for a combustible mantel.
CV – (Clean View Unit)
(IDV26 This Side Only)
LK – (Louver Kit Unit)
*To reduce height of Combustible Mantel see
Mantel Clearance Shield section.
66
Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantel materials to consider: Combustible and Non-combustible.
A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantel must strictly adhere to the dimensional requirements shown in the figures below. Conversely, a Non-combustible Mantel is one that is constructed with materials that can withstand temperatures above 250°F [121°C]. Non-combustible Mantels can be installed at any height above the fireplace opening and thus not restricted to the clearance requires. Check your local codes and regulations to determine whether your mantel is combustible or non­combustible.
Mantel Leg Clearance
Page 67
IDV26 / IDV33 / IDV43 Wall Coverings
All wall coverings below
Combustible Mantel Line
MUST be Non-Combustible
(e.g. steel studs and
concrete board).
All wall coverings closer than Combustible Materials Line MUST be NON­Combustible.
*To reduce height of Combustible Mantel see
Mantel Clearance Shield
section.
*For more information see
Clearance to Combustible Mantels Page.
CV Surround (IDV26 This Side Only)
(IDV26 This Side Only)
(IDV26 This Side Only)
Required Minimum Hearth
IDV26 – 3/4” x 12-1/2” x 31” wide
IDV33 – 3/4” x 10” x 31” wide
IDV43 – 3/4” x 10” x 35” wide
NOTE: Floor Under Appliance Must
Be Non-Combustible
67
Page 68
I33CS -Mantel Clearance Shield- For IDV26 / IDV33 / IDV43
(Must be used with a CV, CV1 or CV3 and a backing Surround.)
Mantel Height From Bottom of Unit
(When Using Mantel Clearance Shield)
I26CV & I26S1
I33CV & I33SS1
I36CV & I36SS1
I43CV & I43S4432
A
28-1/2”
26-1/4”
34-1/2”
34-1/2”
B
30-1/2”
28-1/4”
36-1/2”
36-1/2”
C
32-1/2”
30-1/4”
38-1/2”
38-1/2”
D
34-1/2”
32-1/4”
40-1/2”
40-1/2”
E
36-1/2”
34-1/4”
42-1/2”
42-1/2”
F
38-1/2”
36-1/4”
44-1/2”
44-1/2”
Contents of Kit: [1] Mantel Clearance Shield c/w Screws
WARNING: Combustible objects must not be placed on a non-combustible mantel unless the non­combustible mantel meets the minimum height and width requirements for a combustible mantel.
(See next page for Installation Instructions)
Mantel
Clearance
Shield
Mantel
Clearance
Shield
Surround
68
The Mantel Clearance Shield will reduce the required height of a Combustible Mantel by the following amounts:
IDV26 - 6-7/8” IDV33 - 10-5/8” IDV36 – 10-1/8” IDV43 – 10-1/8”
See the chart below for required Combustible Mantel height when using the Mantel Clearance Shield.
Page 69
I33CS Mantel Clearance Shield Instructions
Place I33CS upside down on a protected surface. Loosen screws.
Center surround onto I33CS. Tighten screws to hold surround in place.
Surround is now ready to install onto fireplace.
Contents of Kit: [1] Mantel Clearance Shield c/w Screws
69
Page 70
Leveling Instructions
When installing insert it may be necessary to support back of unit.
IDV26: There are two leveling legs at the back of the appliance. Remove screws and set to proper height. Replace screws.
IDV33 and IDV43: There are two leveling legs at the front (for Flush Look installations) and two leveling plates at the
back sides of the appliance. Remove screws and set to proper height. Replace screws.
Riser Kit Installation Instructions – Model No.: I33R40 / I33R44
1. Measure height required to make flush with base of unit (Fig. 1). If measurement is equal to the height of riser kit (2.5”), skip to Step 3. No adjustment will be required.
2. Adjust leveling legs to required height. See Fig. 3 (Detail A).
3. Locate mounting holes punched into base right and left of unit. Place riser assembly under front of insert and fasten to base with supplied screws, Fig. 2.
WARNING: Failure to
position the parts in accordance with these diagrams or failure to
use only parts specifically
approved with this appliance
may result in property damage
or personal injury.
Front View
Back View
Top View
Right Side
View
Measure Height
Leveling Plate
Leveling Legs
Leveling Legs
Leveling Legs
70
Page 71
IDV26 / IDV33 / IDV43 Glass Door Information
Glass Cleaning
Warning and Cautions
Do not clean when the glass is hot.  Do not use abrasive cleaners.  Using a substitute glass will void all product warranties.  Do not strike or abuse glass. Care must be taken to avoid breakage of the
glass.
Do not operate this fireplace without the glass front or with a broken glass.
REPLACEMENT GLASS
Only Robax ceramic or coated NeoCeram glass may be used for replacement. The glass must be a minimum of 5mm thick.
WARNING: No substitute materials may be used other than factory supplied components.
Lower Spring Part No. 33IDV-123
Upper Spring Part No. 36HB-123
3-1/2”
71
It will be necessary to clean the glass periodically. During start-up condensation will form, and cause dust and lint to cling to the surface of the glass. Furthermore, the initial burn cures the paint but also leads to the deposit of a filmy residue. It is therefore recommended that the glass be cleaned two or three times, initially, with non-abrasive common household glass cleansers and warm water. After that, the glass can be cleaned two or three times a season depending on use.
Removal of the Glass Door
1. If this unit is a Clean View model then the Clean View Front must first be removed. Please refer to Front Face and Surround Attachment Installation page.
2. Remove the door by unlatching the two [2] top latches. To do so, simply place two fingers in the grooves and pull towards yourself while lifting the latch slightly upwards.
3. Once the top of the door is unlatched, pull it outwards and up to unlatch the bottom.
4. To re-install, place the Bottom Door Ledge into the Lower Latch assembly first. Then swing the door closed to seal it against the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance.
5. To replace glass, clean all materials from door frame. Using a high heat silicone (resistant to 500°F [260°C]) apply a bead of approximately 1/8” to all four sides of frame and insert glass with new gasket. The door frame should be on a flat surface with a small amount of weight pressing the glass into the silicone. Let everything dry for approximately 15 to 20 minutes. The door can be re-installed by following step 4.
Spring Replacement
Over time the spring may need to be replaced if tension is lost. Replace spring as follows:
1. Remove the top latches by unfastening the two [2] hex screws that secures it in place. They are located in the firebox.
2. Remove the bottom latches by unfastening the four [4] hex screws located in the firebox (beside the burner assembly). Once the screws are all removed, the latches will either fall or slide out.
3. To remove the spring, unfasten the one [1] lock nut holding it in place. NOTE: When replacing a spring tighten the
lock nut so that the total compression length is 3-1/2". This is critical for proper tension.
Page 72
MQRSP4 / MQRSP8 Rock and Glass Support Platform Installation IDV26 / IDV33 / IDV43
Preparation: Remove Grate Bar and replace screws. Remove Ember Plates. Do not remove existing Pilot Shield. Installation: Place MQRSP4 or MQRSP8 over burner.
MQRSP4
MQRSP8
Parts List
MQRSP4: Rock Support
Ember Plates Assembly
Pilot Shield*
Base Unit (As Shipped)
One screw from the
Fan Access Cover
Plate is all that is
required to mount the
RSP4.
Fan Access Cover Plate
Firebox Bottom
Parts List
MQRSP8: Tray and 1 Pilot Shield
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
72
Page 73
MQROCK2 / MQROCK3 -MQRSP4 IDV26 / IDV33 / IDV43
MQRSP4 Parts List
1Ea Rock Support 1Ea Ember Plates Assembly
Remove the ember plates and the grate bar by removing the 2 left and right screws on the grate bar. Reinstall screws after removing parts.
Place the MQRSP4 Rock Platform and ember plates into place as shown in the illustration above.
Step 1: Place Rocks #4 into position as shown. Be sure not to place them directly over top of the burner tube.
Step 2: Place Rocks #1 into position as shown above.
Step 3: Place Rocks #4 into position as shown above.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
73
Page 74
MQROCK2/ MQROCK3 -MQRSP4 for IDV26 / IDV33 / IDV43 (continued)
Step 4: Place Rocks #6 into position as shown above.
Step 5: Place Rocks #3 into position as shown above.
Step 6: Place Rocks #1 into position as shown above.
Step 7: Place Rocks #3 and #4 into position as shown above.
Finished Rock Set and Burn
NOTE: If flame impingement on the rocks causes sooting then you may have to move, or remove, one or more
rocks. DO NOT PLACE ROCKS DIRECTLY OVER TOP OF THE BURNER TUBE.
74
Page 75
MQStone MQRSP8 IDV26 / IDV33 / IDV43
Begin by placing larger stones inside burner tube area.
Place smaller stones around outside of burner tube.
Cover back and center of burner tube with assorted stones.
Add smaller stones to center.
Do Not stack or overlay when placing on Burner Tube. NOT ALL STONES WILL BE REQUIRED TO FILL TRAY.
Spread glass or Lava Rock (supplied with unit) around firebox bottom.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
Verify ignition of pilot and main burner assembly after setup. Too many rocks over burner ports may cause sooting-
remove rocks from over burner ports if this occurs.
Pilot Area MUST be visible at ALL times.
75
Optional Decorative Stone Set.
Page 76
MQ Ember Installation -MQRSP8 / RSP10- IDV26 / IDV33 / IDV43
Pilot Shield* Must Be Kept Clear.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
76
MQ DEALER ONLY
Spread glass or ember chunks onto tray and burner.
Ensure that layer of glass embers is not excessively thick as this will affect the flame pattern. See below.
MQRSP8 RSP10 (With Glass Retainer in Place)
Note: Do not place all the glass embers onto the tray. Only use what is necessary.
Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.
The following types of glass and other media are approved (Use of any other type other than listed below can alter the performance of the unit and is not covered under warranty.):
Note: Use only 1/2” glass material on the burner.
½” Ember Glass Material from American Fireglass
Maximum amount for MQRSP8 Natural Gas is 5 lbs, Propane units 5 lbs.
Maximum amount for RSP10 Natural Gas is 15 lbs, Propane units 15 lbs.
MQ Ember
Maximum amount for MQRSP8 is 3 bags.
Not used on RSP10.
Discoloration of glass media may occur . This is not covered under warranty.
Page 77
RSP10 Glass Support Platform -Installation IDV26 / IDV33 / IDV43
Preparation: Remove Grate Bar and replace screws. Remove Ember Plates. Do not remove existing Pilot Shield. Installation: Install RSP10 by placing over burner. Use existing screws at front of firebox bottom to attach Glass Retainer.
RSP 10 Use existing screws to attach Glass Retainer.
Base Unit (As Shipped)
Glass Retainer
Pilot Shield*
Parts List
RSP10: Tray and 1 Pilot Shield*
Glass Retainer 25-1/2" for IDV33 Glass Retainer 30" for IDV43 15LBS Bronze Glass
Glass Retainer
Lava Rock supplied with unit may be used as a filler beneath Glass Embers on sides of firebox.
WARNING: Failure
to position the parts in
accordance with these
diagrams or failure to use
only parts specifically
approved with this
appliance may result in
property damage or
personal injury.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
77
Place Glass Embers over tray and on firebox bottom (left and right). Do not cover pilot shield area. See Glass Ember Installation page for further details.
Page 78
MQRSP11 Support Platform -Installation for 33IDV or 43IDV
Preparation: Remove Grate Bar and replace screws. Remove Ember Plates. Do not remove existing Pilot Shield. Installation: Install RSP by placing over burner. Use existing screws at front of firebox bottom to attach Retainer.
MQRSP 11 Use existing screws to attach Retainer.
Base Unit (As Shipped)
Retainer
Pilot Shield*
MQRSP11 Parts List: [1] Tray and 1 Pilot Shield*
[1] Glass Retainer (25-1/2" for IDV33) (30" for IDV43) [2] Small Bags Lava Rock [1] Bag 350 Ember
Retainer
Lava Rock supplied with unit may be used as a filler on sides of firebox.
WARNING: Failure
to position the parts in
accordance with these
diagrams or failure to use
only parts specifically
approved with this
appliance may result in
property damage or
personal injury.
*Pilot Shield should be
visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
350 Embers
78
Place a thin layer of 350 Embers onto burner tube. Place Lava Rock over tray and on firebox bottom (left and right). Do not cover pilot shield area. See Glass Ember Installation page for further details.
Page 79
MQRSP11 With MQLOGF33 (33IDV) or MQLOGF453 (43IDV)
Must be used with MQRSP11. NOTE: Lava Rock and 350 Embers supplied with fireplace and MQRSP11.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
STEP 1: Fill bottom of firebox around tray with Lava Rock and place LOG 1 against back wall as shown.
STEP 2: Place LOG 2 in center–right side of H Burner as shown.
STEP 3: Place LOG 3 on left side of firebox as shown.
STEP 4: Place LOG 4 along back wall as shown.
350 Embers
3/4” Lava Rock
LOG 1
LOG 4
LOG 5
LOG 2
LOG 3
LOG 2
LOG 3
LOG 4
79
Page 80
STEP 5: Place LOG 5 in front of LOG 2 as shown.
STEP 5: Place 350 Embers on and around burner.
Sprinkle Vermiculite onto Lava Rock on firebox bottom.
LOG 5
LOG 2
350
EMBERS
80
Page 81
Millivolt System, Lighting, and Burner Control
FOR YOUR SAFETY READ BEFORE LIGHTING
BEFORE LIGHTING
A This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B Smell all around the appliance area for gas. Be sure to smell next
to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light an appliance.  Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbour’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department. C Use only your hand to push or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire or explosion.
D Do not use the appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above this label.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Locate valve under the burner assembly.
5. If the control knob is not already in the off position, i.e. the word
“OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do
not use force.
6. Wait five [5] minutes to clear out any gas. If you then smell gas.
STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.
7. Now push in the control knob slightly and turn counter-clockwise to the “PILOT” position.
8. Push in the control knob all the way and hold it. With the other hand push in the red igniter button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner.
If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.
If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control to “OFF” and call your service technician.
10. Now turn the control knob to the “ON” position. The burner will not light
unless the wall switch thermostat or remote control is turned “ON” or in
the case of the thermostat there is a call for heat.
11. Close the access door and turn all electrical power back to the appliance.
12. The pilot must be turned off when the unit is not in use.
TO TURN OFF THE APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Open the control access door.
4. Push in the gas control knob slightly and turn clockwise to the “OFF” position. Do not force.
5. Replace control access panel.
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size
Max. Length
14ga
100ft [30.4m]
16ga
64ft [19.5m]
18ga
40ft [12.1m]
20ga
25ft [7.6m]
22ga
15ft [4.5m]
CAUTION: DO NOT WIRE 120V POWER TO
MILLIVOLT SWITCHES OR THERMOSTAT.
NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at the factory.
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
To Wall Switch, Thermostat*, Or Remote Receiver
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
81
Page 82
Troubleshooting the Gas Control System
82
WARNING
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.
Problem Possible Causes Corrective Action
Spark igniter will not light.
Pilot will not stay lit after carefully following lighting instructions.
Pilot burning, no gas to burner, valve knob “ON”, and wall switch “ON”.
Frequent pilot outage problem.
Flame lifts off burner and goes out in less than 30 seconds.
Flame lifts off burner on one side while the rest of the flame remains lit.
Defective or misaligned electrode at pilot.
Defective igniter (push­button).
Defective thermocouple (flame switch where applicable).
Defective valve magnet. Replace valve, if pilot won't hold after the thermocouple is replaced.
Wall switch or wires defective.
Generator may not be generating sufficient voltage.
Plugged burner orifice. Check burner orifice for stoppage and remove. Defective automatic valve
operator.
Pilot flame may be too low or blowing (high) causing the pilot safety to drop out.
The inner liner has come off flue or termination, flame is starving for oxygen.
Improper installation of firebrick. Firebrick is likely leaning.
Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.
Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8" to 1/4" to have a strong spark.
Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.
Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch "off" Replace faulty generator if reading is below specified minimum.
Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on "ON". If main burner does not light, replace valve.
Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple.
Attach the inner liner to flue or termination using screws, silicone and clamps as stated in manual.
Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox.
Page 83
Gas Line Installation
State of Massachusetts
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
IMPORTANT: Check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
Models
IDV26N/NE/2
IDV26LP/LPE/2
IDV33N/NE/2
IDV33LP/LPE/2
IDV43N/NE/2
IDV43LP/LPE/2
Fuel
Natural Gas
Propane
Natural Gas
Propane
Natural Gas
Propane
Gas Control
Millivolt Adjustable
Maximum Input [BTU]
28,500 HI 19,500 LO
28,000 HI 23,000 LO
31,000 HI 20,900 LO
28,500 HI 23,100 LO
34,250 HI 24,860 LO
30,030 HI 22,840 LO
Orifice Size (0­4500ft)
#37
#52 #35
#51
#32
#50
Air Shutter
3/16”
Fully Open
3/16”
1/2”
3/16”
1/2”
Gas Inlet Size
S.I.T. 820 Nova, 3/8” NPT
Gas Supply Pressure
Minimum Normal
Maximum
Natural Gas
4.5”
7”
9”
Liquid Propane
11”
11”
12”
Manifold Pressure High
3.5” w.c. [0.87kPa] NG
10” w.c. [2.61kPa] LP
Manifold Pressure Low
1.6” w.c. [0.40kPa]
6.3” w.c. [1.57kPa]
83
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CSA - B149.1 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.
1. The gas pipeline can be brought in through either the right or left side of the appliance. Knockouts are provided at these locations to allow for the gas pipe installation and testing of any gas connection.
2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.
3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CSA-B149.1 for code details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 5.5” w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.
6. Ports are accessible for test gauge connection both on the inlet and outlet of the gas valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psig [3.5 kPa].
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2psig [3.5 kPa].
Note: The gas line connection may be made of 1/2” rigid pipe, 1/2” copper pipe or an approved flex connector. Since
some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CSA - B149.1 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
Page 84
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace
Refer to this checklist for proper maintenance, safe use, and operation.
See each section for more specific information.
1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed
on your appliance to verify relief mechanisms are free from obstruction to operate.
2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.
3. Inspect the operation of the Pilot. Ensure that it is working properly.
4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening.
Visual inspection should match that outlined in the appliance instruction manual (refer to Monthly Flame Inspection). Inspect primary air openings for blockage.
5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.
6. Vacuum and clean any debris in the firebox that is not supposed to be there.
7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety
shutoff in no more than 30 seconds.
Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A “click” should be heard within 30 seconds. This indicates the safety shutoff is working properly.
Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately.
8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
Upper Damper
Upper Damper
Lower Damper
Upper Door Latch
Lower Door Latch
Relief Dampers inside
Firebox should open
and close freely.
Spring loaded Door Latches should
extend and return to the closed position.
Primary Air Opening Inspect for Blockage
Inspect Pilot Flame
Pilot Orientation
(Top View)
Burner
Burner
84
Page 85
Burner System Maintenance
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot systemeven if the main burner was never on. Exercise caution when working within the area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-
Flame should appear similar to the above picture.
Conversion Kit Instructions – PART A
Kit Number
Description
Pilot Orifice
Burner Orifice
Brass (1000-255)
Brass Nipple
Air Shutter
Hi/Lo Regulator
26IDV-CKLP 33IDV-CKLP 43IDV-CKLP
LP Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#52 #51 #50
1000-253closed 1000-253closed 1000-253closed
Fully Open
1/2” 1/2”
1001-P202SI 1001-P202SI 1001-P202SI
26IDV-CKNG 33IDV-CKNG 43IDV-CKNG
NG Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#37 #35 #32
1000-253closed 1000-253closed 1000-253closed
3/16
3/16” 3/16”
1001-P201SI 1001-P201SI 1001-P201SI
26IDV-CKLPI 26IDV-CKLP2 33IDV-CKLPI 33IDV-CKLP2 43IDV-CKLPI 43IDV-CKLP2
LP Conversion
-IPI-
1001-P168SI
#35 (977.168)
#52 #52 #51 #51 #50 #50
1000-253closed 1000-253closed 1000-253closed 1000-253closed 1000-253closed 1000-253closed
Fully Open Fully Open
1/2” 1/2” 1/2” 1/2”
1002-P014SI 1002-P012SI
1002-P014SI 1002-P012SI 1002-P014SI 1002-P012SI
26IDV-CKNGI 26IDV-CKNG2 33IDV-CKNGI 33IDV-CKNG2 43IDV-CKNGI 43IDV-CKNG2
NG Conversion
-IPI-
1001-P166SI
#62 (977.166)
#37 #37 #35 #35 #32 #32
1000-253closed 1000-253closed 1000-253closed 1000-253closed 1000-253closed 1000-253closed
3/16
3/16” 3/16” 3/16” 3/16” 3/16”
1002-P016SI 1002-P013SI
1002-P016SI 1002-P013SI 1002-P016SI 1002-P013SI
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label
as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
Pilot Shield area must be kept clear.
85
should be performed by your dealer or a qualified technician.
Monthly Flame Inspection
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.
Page 86
Conversion Kit Instructions – PART A
PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD
BEFORE PROCEEDING WITH CONVERSION.
WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit.
1. Remove the 2 ember plates from the burner. This step may
not be required, depending on the type of burner assembly.
2. Loosen the 2 screws holding the burner in place.
3. Slide the burner to the left to expose the orifice.
4. Before going any further you need to verify which pilot
system is in use. If there is a spring clip below the pilot
hood then proceed to STEP 5 in PART B.
5. Remove the 2 screws that hold the pilot to the bracket.
6. Remove the 2 screws that attach the pilot bracket to the
firebox bottom.
7. Remove the pilot bracket to expose the pilot assembly.
8. Remove the pilot tube and nut from the pilot assembly
using a 10mm wrench; slide the tube and nut down. You
may have to tap the pilot hood lightly to release the pilot
orifice. Place new pilot orifice into the pilot assembly and
reinstall the pilot tube and nut. Tighten with wrench.
Reinstall pilot bracket at this time.
9. Remove main orifice using a 1/2" wrench and replace with
new conversion orifice.
10. Adjust the primary air setting to the correct setting as
specified in the manual or label plate. To adjust the air
setting, loosen the screw on the side of the tube and rotate
to the correct opening using a drill bit or tape measure.
Retighten screw. Reinstall burner at this time reversing
STEPS 3, 2 and 1.
11. Follow instructions supplied with the conversion HI/LO to
convert the valve from one type of fuel to the other.
12. Check for gas leaks around the pilot burner tube and face
of valve.
13. Attach conversion label to label plate on bottom of unit,
writing information as needed.
Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
Parts List:
HI/LO Pressure
Regulator Assembly
Pilot Orifice Burner Orifice Brass Nipple Instructions Conversion Kit Label
86
Page 87
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B
Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
1. Shut off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can
result in injury.
3. The pilot hood is held in place by spring pressure.
Remove the hood by pulling it directly up from the
pilot bracket (a).
4. Insert a 5/32” or 4mm Allen wrench into the
hexagonal key-way of the injector (b), and rotate it
counter-clockwise until it is free of the injector
journal (c).
5. Verify that the new injector is proper for the
application. The injector size is stamped on the
side of the injector near the top. LPG injectors have
a groove machined around their circumference
near the top, while NG injectors do not have a
groove (e). Refer to the Appliance Manufacturers
instruction sheet for the proper injector size.
6. Insert the Allen wrench into the end of the injector.
Then, insert into injector journal, and rotate the
injector clockwise until a torque of 9 in-lbs is
achieved.
7. Replace the pilot hood by aligning the tab on the
base of the hood with the slot in the side of the pilot
journal, and push the hood down, directly onto the
pilot bracket (d). The hood must sit squarely on the
bracket for proper operation. Check to insure that
the hood is properly seated onto the pilot bracket.
(a) (b)
(c) (d)
(e)
WARNING: This conversion kit must only be applied as part of a conversion kit supplied by the appliance Manufacturer for the specific appliance, and type of gas being converted.
INSTALLER NOTICE: These instructions must be left with appliance.
87
Page 88
Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ)
Instructions for converting SIT 190 series pilot burner injector from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer's Instructions.
WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
WARNING! This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE
MANUFACTURER for the specific appliance, and type of gas, being converted.
SIT GROUP
w w w . s i t g r o u p . i t
88
1. Shut-off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can result in injury.
3. The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1).
4. Insert a 5/32" or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal.
5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance
Manufacturer’s instruction sheet for the proper
injector size.
6. Insert the Allen wrench into the end of the injector. Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in (1.0 Nm) is achieved.
7. First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bracket and that the spring is properly inserted onto his seat.
8. Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation.
Page 89
Gas Conversion for Modulator – PART C
89
Page 90
-Remote Control Operation-
90
The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart thermostatic control of the appliance.
Transmitter
Transmitter
The Transmitter is powered by 3 AAA type batteries. A Mode Key is provided to Index between the features and a Thermostat Key is used to turn on/off or index through thermostat functions
Remote Receiver
The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote (Remote control) or Off.
Initializing the System for the first time
Install 4 AA batteries into the receiver battery bay. Install 3 AAA type batteries in the Transmitter battery bay. Place the 3 position slider switch in the “Remote” position. Insert the end of a paper clip into the hole marked “PRG” on the Receiver front cover. The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted. The system is now initialized.
Temperature indication Display
With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.
Turn the Appliance On or Off
Press the ON/OFF Key on the Transmitter
Remote Flame Control
The Proflame GTM has six (6) flame levels. Pressing the Down Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position.
NOTE: The Remote
Receiver module can also
be located outside of the
appliance to a maximum of
6ft away installed in a
certified deep wall switch
electrical box (2-3/4”
depth). For this
configuration an extension
wiring harness (P/N: 1001-
P904SI) is required.
Remote Receiver
Room Thermostat ( Transmitter Operation)
The Remote Control can operate as a room thermostat. To activate this function, press the Thermostat Key. The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed. To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.
Smart Thermostat (Transmitter Operation)
The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the Thermostat Key until the word "SMART" appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed.
Key Lock Function
This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time.
Low Battery Detection Transmitter - When the Transmitter batteries are low, a
Battery Icon will appear on the LCD display of the Transmitter. Receiver - When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the “beep” will be emitted from the Receiver when the ON/OFF Key is pressed (See Initializing the System for the first time).
Manual Bypass Of The Remote System
If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “On” position.
*In the U.S.A. Thermostats are not permitted for Vented
Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).,
Page 91
91
IPI Electronic Ignition System
Overview
The IPI system is an advanced burner controller that provides you with the option of having either a Standing­Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.
In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdiction, Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.
Components
The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.
IPI System Cover
: Is essential in keeping the components
at their proper operating temperatures. DO NOT OPERATE THE APPLIANCE WITHOUT THIS COVER.
Modulating Servo Motor
: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.
Backup Battery Pack
: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable.
NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.
Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. There are two switches to note on the receiver module:
The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner completely OFF. The position of the slide switch designates these functions respectively.
The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is sufficient
Page 92
electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the slide switch to
92
the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [5] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used.
NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4” depth). For this configuration an extension wiring harness (P/N: 1001-P904SI) is required.
Electrical Supply in Series: The entire IPI system can be powered by a single power source (i.e. by the AC Adapter). This is advantageous if you do not want to supply extra batteries. To achieve this simply connect the AC Adapter into the Remote Control wiring harness instead of the main IPI harness. From the Remote wiring harness, use its male plug-in connector and connect it to the female plug-in in the main IPI harness. Now the circuit is complete. So the way it works is that electrical power is supplied to the Remote Receiver module and then proceeds to the Main IPI module. Furthermore, note that a Backup Battery Pack is not required in this configuration. Instead, batteries in the Remote Receiver act as the backup supply.
Junction Box Location
The electrical junction box must be located on the outside of the appliance near the bottom as shown in the illustration to the right. Be sure to follow local electrical codes when install the junction box.
Page 93

IPI Electronic Ignition Parts List – Standard System

93
ITEM NO. PART NO. DESCRIPTION
1 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP 2 *1002-P047si Pilot Assembly-LP -24” Wire *1002-P033si Pilot Assembly-NG -24” Wire 3 1002-P017si Spark Electrode (with wire) *1002-P119si Spark Electrode (with wire- 35” Length) 4 1002-P903si Electrode Flame Sensor *1002-P910si Electrode Flame Sensor (35” Length) 5 1002-P302si IPI Ignition Board 6 1002-P850si AC Wall Adapter 7 1002-P12BH Battery Pack 8 1002-P912si Wiring Harness 9 1001-P166si Orifice Pilot -NG#62 1001-P168si Orifice Pilot -LP#35 10 1002-P013si Stepper Motor -NG 1002-P012si Stepper Motor -LP 1002-P016si Hi/Lo Regulator -NG 1002-P014si Hi/Lo Regulator -LP *Models ZRB46E / MQRB4436E / MQRB5143E / MQRB6961E Longer (35”) Wire length is required for these units.
Proflame System
Configuration: Manual Hi/Low
Simplified Wire Diagram
0.886.002
-OR-
0.886.003
Page 94
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
94
Receiver Module
0.584.523/521/221 1001-P221SI
Configuration #2: Remote ON/OFF and manual HI/LO capabilities. OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown in the figure above.
Page 95
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls
95
-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems.
-Millivolt Systems will also require Power Adapter P/N 1002-P850si.
The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.
IPI System EGTM
Millivolt System GTM
Receiver Module
0.584.523/521/221 1001-P221SI
Receiver Module
0.584.523/521/221 1001-P221SI
*In the U.S.A. Thermostats are not permitted for Vented
Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
Page 96
Electronic Ignition Lighting Instructions
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or
loss of life.
Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
Turn off all gas to the fireplace.
Open windows.
Do not try to light any appliance.
Do not touch any electric switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
96
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand. B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air
and will settle on the floor.
C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the
fireplace and replace any part of the control system and any gas control which has been under water.
WHAT TO DO IF YOU SMELL GAS:
LIGHTING INSTRUCTIONS
1. Stop! Read the above safety information on this label.
2. Remove batteries from receiver, and/or Battery Backup Pack.
3. Turn off all electric power to the fireplace.
4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
5. Open the glass door.
6. 6. Turn manual shutoff valve clockwise to off (Located behind the access panel).
7. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.
8. Turn manual shutoff valve counter-clockwise to on.
9. Close the glass door.
10. Turn on all electric power to the fireplace and re-install batteries into the Transmitter/Receiver, and/or Battery Backup Pack.
11. Turn “On” Switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation Manual for activation.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to be performed, including removing batteries from Remote Transmitter/Receiver and/or Battery Backup Pack.
2. Access door inside the firebox must be removed to access the manual shutoff valve.
3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the
fireplace shut off valve.
Page 97
Proflame 2 –NE2 / LPE2 -IPI System Parts List-
IPI PROFLAME 2 - COMPONENT PARTS
PART NO.
DESCRIPTION
1.
1005-P001SI
Valve IPI Proflame PF2 885.001 NG - Stepper
2.
1005-P002SI
Valve IPI Proflame PF2 885.002 LP - Stepper
3.
1005-P325SI
Module IPI - Proflame 2 - 584.325
4.
1005-P924SI
Harness PF2 - 584.924
5.
1005-P042SI
Transmitter - PF2 - Black 584.042
6.
584-PWR-C
Wire Harness PF2 – Power Cord
7.
584-X4P
Terminal Block
8.
584-X10
Wire Harness PF2
9.
584-ACC01-C
Wire Harness PF2 - Fan/Light
10.
584-X8-B
Wire Harness PF2 - Optional Reset Harness
11.
584-X12
Optional Power Vent Harness
IPI - PF1 and PF2 Common Components
PART NO.
DESCRIPTION
12.
1002-P033SI
TC - Pilot Burner IPI (Assembled) NG 199.033
13.
1002-P047SI
TC - Pilot Burner IPI (Assembled) LP 199.047
14.
1001-P166SI
TC - Orifice Pilot NG 977.166 #62 (IPI)
15.
1001-P168SI
TC - Orifice Pilot LP 977.168 #35 (IPI)
16.
1001-P280SI
TC - Tubing W/Fittings 1/8 2.182.280
17.
1002-P012SI
IPI Stepper Kit - LP 907.012
18.
1002-P013SI
IPI Stepper Kit - NG 907.013
19.
1002-P014SI
IPI Reg Kit - LP Hi-Lo 907.014
20.
1002-P016SI
IPI Reg Kit - NG Hi-Lo 907.016
21.
1002-P017SI
TC - Electrode Cable & Sparker IPI 915.017 24"
22.
1002-P119SI
TC - Electrode Cable & Sparker IPI 35" (Infinite, ZCVRB47, VRB46)
23.
1002-P12BH
IPI Battery Housing 12bh347-Gr
24.
1002-P903SI
TC - Electrode Flame Sense IPI
007.253/915.903 24"
25.
1002-P910SI
TC - Electrode Flame Sense 35" (Infinite, ZCVRB47, VRB46)
Proflame Transmitter
0.584.042
NOTE: Fan and / or Light Options are
not available on some fireplaces.
Check with your dealer.
3
4 5 6 7 10
11
8
P2
CONVERSION
P1
CONVERSION
1&2
9
9
97
Page 98
Proflame 2 IFC Module and Remote Control
LCD Display
ON / OFF Key
Thermostat Key
UP / DOWN Arrow Key
Mode Key
Batteries
SW1 Button
IFC Module
98
Pairing Remote Control:
Install the 3 AAA type batteries in the battery bay,
located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated.
Connect the AC power supply to the IFC Module.
Press the SW1 button on the IFC Module so the IFC
will “beep” and a red LED is illuminated to indicate that the IFC Module is ready to synchronize with a Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will “beep” four times to indicate the Remote Control’s command is accepted.
The system is now initialized.
Resetting Proflame 2 IFC Module for Manual Use
If the transmitter gets misplaced, is broken, or is no longer wanted the PF2 Module can be reset to a manual system. A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required.
The following sequence must be followed to reset the PF2 Module:
Press the Red SW1 button until you hear three beeps.
Within 10 seconds press the SW1 button again until
you hear it beep.
The PF2 Module may now be turned on/off manually
(x4 connector) by a switch (not supplied), the pilot will remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting.
Fan Startup and Shutdown Timings:
Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off.
Low Battery Power Detection When the Remote Control’s batteries are low, a Battery
Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear.
Battery Backup
The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss. Fans and lighting features will not function with the PF2 Module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season.
Page 99
Cold Climates – CPI Setting - Proflame 2 Remote Control
Use the CPI setting during cold weather, otherwise the
1. Turn the fireplace OFF using the ON / OFF Key.
2. Press the Mode Key. Display will appear as below.
3. Press UP on the UP / DOWN Arrow Key.
Display will show CPI.
The module in the fireplace will beep once to confirm command.
TO RETURN TO IPI
(INTERMITTENT PILOT) MODE:
Repeat steps one and two, and then press DOWN on the UP / DOWN Arrow Key.
The module in the fireplace will beep once to
confirm command.
Lockout Reset Procedures – Proflame 2
If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command. The LED light on the Proflame 2 module in the fireplace will be flashing red.
This condition is a Lockout state.
Lockout Reset Procedure: Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup
batteries.
Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light.
If the fireplace does not come on, call your fireplace technician.
LCD Display
ON / OFF Key
Thermostat Key
UP / DOWN Arrow Key
Mode Key
99
fireplace may have a hard time starting up and establishing a flame.
The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.
If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the exhaust vent, thus causing the fireplace to
cycle or Lockout (if this happens see Lockout Reset Procedures below).
To switch from IPI to CPI Mode:
Page 100
Proflame 2 Remote Control
100
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