Kingsman HBZDV4740, HBZDV4740N, HBZDV4740LP, HBZDV4740NE, HBZDV4740LPE Installation Instructions Manual
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
Installation Instructions
Model Number HBZDV4740
Zero Clearance Direct Vent Fireplace
Stock #’s: HBZDV4740N, HBZDV4740LP, HBZDV4740NE, HBZDV4740LPE are
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91 Vented Gas Fireplace
FOR YOUR SAFETY
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Printed in Canada March 14, 2014 Part # 47HB-MAN
2
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any
undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble,
tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the
curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a
minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up an d cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
Table of Contents
Pre-installation Questions and Answers…………………………………..
2
Operating Instructions……………………………………………………….
2
Table of Contents…………………………………………………………….
3
Mobile Home/Manufactured Housing Installation
4
Warnings, Installations, and Operations…………………………………..
5-6
Installation Requirements for the Commonwealth of Massachusetts….
6
Locating your Appliance.........................................................................
7
Fireplace Dimensions.............................................................................
7
Framing for your Gas Fireplace..............................................................
8
How To Install Clean View Kit (CVCK)...................................................
9
Framing and Facing Requirements........................................................
10
Mantels & Surrounds..............................................................................
11
Mantel Leg Clearances……………………………………………………...
12
Fan Installation for HBZDV 36/42/47......................................................
13
Removing Burner System / Access Cover..............................................
14
Brick Installation / Installation of HB Porcelain Liners - HB47PL............
15
Door and Glass Information....................................................................
16
Gas Line Installation…………………………………………………………
17
Millivolt System, Lighting, and Burner Control........................................
18
Burner System Maintenance..................................................................
19
Conversion Kit Instructions – Part A……………………………………….
19-20
Gas Conversion for Top Convertible Pilot –Part B..................................
21
Gas Conversion for Modulator – Part C..................................................
22
IPI Electronic Ignition System.................................................................
23-27
IPI Lighting Instructions...........................................................................
28
Instructions for installing Log Set C-60...................................................
29
Vent Termination.....................................................................................
30
General Vent Installation Information......................................................
31
Installation Of Side Wall Venting…………………………………………...
31
Horizontal Venting Table.........................................................................
32
Venting Straight Up Through Roof..........................................................
33
Glass Safety / Termination Cap Safety- All Units………………………...
34
Parts List.................................................................................................
35-36
Trouble Shooting The Gas Control System............................................
37
Limited Lifetime Warranty.......................................................................
38
3
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
THE HBZDV4740N and HBZDV4740LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE
USA. IN CANADA THE HBZDV4740N and HBZDV4740LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in
Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate
paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
WARNING:
Do not compromise the structural integrity of the manufactured home
wall, floor or ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat. In USA see
local codes.
4
Warnings, Installations and Operations
5
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.
In the U.S.A
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
WARNING
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product
warranties.
4. For safe operation, glass doors must be
closed.
5. When purging the gas line, the glass front
must be removed.
6. Do not strike or abuse glass. Take care to
avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other
than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and
draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be
replaced prior to operating this appliance.
14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.
22. Ensure that power to the Fireplace is turned off before servicing.
23. Do not operate this Fireplace without the glass front or with a broken glass.
24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified
installer, service agency, or the gas supplier.
25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
6
provide a primary heat source.
• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning ap pliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
• The Burner/Log Assembly has been engineered and permanently adjusted for proper fla me control.
• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
• Never use your gas fireplace as a cooking device.
• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of
Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
• Have battery back-up power;
• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall:
• Be located in the room that houses the appliance or equipment;
• Be either hard-wired or battery powered or both; and
• Shall comply with NFPA 720 (2005 Edition).
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment
at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Locating Your Appliance
Fireplace Dimensions
HBZDV47
HBZDV47- CVCK
Non-Combustible
Header Attached
7
LOCATION KEY:
A. Flat on Wall
B. Across the Corner
C. As an Island
D. As a Room Divider
E. Flat on Wall Corner
F. Exterior Wall
See Mantel Leg Clearances Instruction for
the proper placement of fireplace.
Island installation with a top vent is
possible as long as the horizontal portion
of the vent system does not exceed 20
feet (6.1 m).
Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable
insulation codes. Drywall must be installed over insulation to prevent
contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams). Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure. This allows for 1/2” in front of framing tabs for finishing
materials.
3. Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace. (louvered models only)
HBZDV47 Louvered HBZDV47 WITH CVCK (CLEAN VIEW CIRCULATING KIT)
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures,insulation sleeve is required. If greater than six and a half (6.5”)
an insulation sleeve is not required.
5. For HBZDV with louvers combustible floor can raise 1” above the bottom of the fireplace. For HBZDV with CVCK (Clean view Circulating
Kit) floor or hearth can raise 7” above the bottom of the fireplace
with portions being combustible and non combustible. See drawing
Below.
6. When installing MQHB47SWCC wall surround, the fireplace must be
raised a minimum of 3 1/2” above the finished floor, to accommodate
the wall surround. When installing MQHB47SWCV wall surround the
fireplace must be raised 2 3/4” above the finished floor. The fireplace
may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e.
For an 8 ft. ceiling the unit can be raised only 36 inches.)
821⁄32" DIA.
11"
11"
TOP VIEW
For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any
horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.
8
HB47 - HOW TO INSTALL CLEAN VIEW KIT (CVCK)
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum with insulation sleeve
Enclosure of 50 1/2 to 56 1/2 inches 2 1/2 inches/64 mm / All Vent Systems
Top of 90 degree bend in without insulation sleeve
Enclosure over 56 1/2 to 60 inches 4 1/2 inches/114.75 mm / All Vent Systems
Top of 90 degree bend in without insulation sleeve
Enclosure over 60 inches 2 1/2 inches/64 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems
WARNING: Failure to position
the parts in accordance with these
diagrams or failure to use only parts
specifically approved with this
appliance may result in property
damage or personal injury.
NOTE: When using the Clean View
Kit (CVCK) and installing optional
electrical components (i.e. Remote
Controls, variable speed control, and
or fan modules) locate them in the
Clean View access area, unless other
shielding devices like our IPI
Component box is used.
(NOTE -Floor) if installing the
appliance directly on
carpeting or other combustible
materials other than wood
flooring, the appliance shall be
installed on a metal or wood
panel, the full width and depth
of the appliance. Carpet may
extend 1 inch above the floor
of appliance.
For units with CVCK (Clean
View Circulating Kit) see
framing with CVCK to
establish floor heights
9
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2” DT
screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is
installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed,
bottom panel can be rotated forward for access to gas valve and fan system.
Clearance to Combustibles
Non Combustible Header
Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
10
Clearances – HB36 / HB42 / HB47 – Mantels & Surrounds
Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-
combustible mantel meets the minimum height and width requirements for a combustible mantel.
Note For the installation of
the MQHBSW.
Maintain Minimum 1”
Clearance to Top & Sides of
the surround. Combustible or
non-combustible materials
can be placed up to 1” of the
sides and top of surround, but
not extending to or over the
face of surround.
*Caution: The CVCK must be flush with the wall.*
11
Mantels
Depending
on the
depth
of the
fireplace mantel,
it may be
installed higher
or
lower from
the top of the
fireplace
opening. See drawings
for
proper installation height
of
your combustible mantel. Non-combustible mantels
may be
installed
at any
height above
the fireplace
opening.
Non
combustible materials such
as
brick,
tile,
etc.
can
extend
up to or
over
the
front
face of the
fireplace
(NO
PORTION
OF GRILL
AREA
OR
DOOR AREAS CAN
BE
COVERED) except where designer clean view
kit is used.
Combustible material
can
extend flush
to unit up to the top,
bottom
and
sides
of
fireplace
to stand-offs.
For
COMBUSTIBLE materials extending
in
front
of
fireplace consult (Mantel
and
Mantel
Leg
Drawings).
Surrounds
If
installing wide
or slim line
surrounds,
the
finish materials must
be
flush
with the
front facing
of the
fireplace.
See
page 6 figure
‘A’, the
floor should
be built up 1” in
front
of the
fireplace
in
order
for the
surrounds
to sit
flush
to the floor.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant
(250˚F)
to prevent
discoloration.
Warning:
Combustible
objects must not
be placed on a
non-combustible
mantel
unless the
non-combustible
mantel
meets the minimum height and width
requirements
for a
combustible
mantel.
Mantel Leg Clearances
12
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