Kingsman HBZDV4224, HBZDV4228, HBZDV4232, HBZDV4224N, HBZDV4224LP Installation Instructions Manual

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Installation Instructions

Model Numbers HBZDV4224, HBZDV4228, HBZDV4232

Zero Clearance Direct Vent Gas Fireplace

Stock #’s: HBZDV4224N, HBZDV4224LP are

Certified to:

ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91

Stock #’s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP are

are Certified to:

ANZI Z21.88-2009, CSA2.33-2009, CGA 2.17-M91

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Printed in Canada January 19, 2010 42HB-MAN

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Read this complete manual before beginning installation.

These instructions must be kept with the unit for future reference.

FOR YOUR SAFETY

WARNING: If the information in these instructions is not followed exactly , a fire or explosion may result

causing property damage, personal injury or loss of life.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to Do If You Smell Gas

Do not try to light any appliance.

Extinguish any open flame.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbour’s phone.

If you can not reach your gas supplier, call the fire department.

A Division of R-Co. Inc.

2340 Logan Avenue

Winnipeg, Manitoba, Canada R2R 2V3

Ph: (204) 632-1962

For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time, keep burning at a minimum of four hours per use until odours dissipate.

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Noise coming from the fireplace?

• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

• Different types and thicknesses of steel will expand and contract at different rates resulting in “cracking” and “ticking” sounds throughout the heating and cooling periods.

• You should also be aware that as temperatures change within the unit these sounds will likely re-occur. Again this is normal for steel fireboxes, and is not a defect.

Cleaning the Glass

During the first few fires, a white film may develop on the glass front, as part of the curing process. The glass should be cleaned after the unit has cooled down or the film can bake on and become very difficult to remove. Use a non-abrasive cleaner and do not attempt to clean the glass while it is hot.

PRE-INSTALLATION QUESTIONS and ANSWERS

Mobile Home/Manufactured Housing Installation . . . . . . . . . . . . . . . .4

Warnings, Installations & Operations . . . . . . . . . . . . . . . . . . . . . . . . . .5

Operations & Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . .6

Installation Requirements for the Commonwealth of Massachusetts . .6

Locating your appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Framing your gas fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

HBZDV42CVCK Framing and Facing Requirements . . . . . . . . . . . . . .9

Installing Clean View Kit (CVCK) . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

MQSW Wall Mount Surround Dimensions . . . . . . . . . . . . . . . . . . . . .11

Installation MQ Wall Mount Surrounds . . . . . . . . . . . . . . . . . . . . . . . .11

Clearances - Mantels & Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Mantel Leg Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Fan kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Removing burner system/Access Cover . . . . . . . . . . . . . . . . . . . . . . .15

Brick Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Installation of HB Porcelain Liners . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Door and glass information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Log Placement Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-23

Installing MQRSP3 Rock Platform Assembly . . . . . . . . . . . . . . . . . . .24

MQROCK1/MQRSP3 for HBZDV3624/28 & 4224/28 . . . . . . . . . .25-26

Installing LOGC60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Millivolt system, lighting, & burner control . . . . . . . . . . . . . . . . . . . . .29

Conversion kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Installation Instructions - Gas Conversion Kit . . . . . . . . . . . . . . . . . . .31

IPI Electronic Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-36

IPI Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Vent termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Venting graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

General vent installation information . . . . . . . . . . . . . . . . . . . . . . . . .40

Installation of side wall venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Venting vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Kingsman Fireplace part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Kingsman Log Sets Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Kingsman Fireplace Accessories Options . . . . . . . . . . . . . . . . . . . . .42

Kingsman Fireplace Designer Doors . . . . . . . . . . . . . . . . . . . . . . . . .42

Kingsman Burner Assembly and Valve system parts . . . . . . . . . .42-43

Kingsman Miscellaneous parts and Conversion Kits . . . . . . . . . . . . .43

Kingsman Fireplace Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Trouble shooting the gas control system . . . . . . . . . . . . . . . . . . . . . .44

Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Table of Contents

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

THE HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. IN CANADA THE HBZDV4228N, HBZDV4228LP, HBZDV4232N AND HBZDV4232LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.

Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

For required venting components see venting installation in appropriate section of this manual.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat. In USA see local codes.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during

installation of appliance or venting.

Warnings, Installations, and Operations

Warning

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product warranties.

4. For safe operation, glass doors must be closed.

5. When purging the gas line, the glass front must be removed.

6. Do not strike or abuse glass. Take care to avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.

14. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

15. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

16. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

17. Do not operate appliance unless completely installed as per installation instructions.

18. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

19. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

20. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

21. Ensure that power to the Fireplace is turned off before servicing.

22. Do not operate this Fireplace without the glass front or with a broken glass.

23. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

24. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.

• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.

• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.

For safe installation and operation note the following:

• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.

• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

Verify proper operation after servicing.

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and

alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;

• Have battery back-up power;

• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and

• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the loca

tion of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A . If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and

alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).

B. A carbon monoxide detector shall:

• Be located in the room that houses the appliance or equipment;

• Be either hard-wired or battery powered or both; and

• Shall comply with NFPA 720 (2005 Edition).

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve

must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Operations and Maintenance Instructions

Installation Requirements for the Commonwealth of Massachusetts

Locating your Appliance

Fireplace Dimensions

(above or below grade)

Installing with Top Vent

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall

HBZDV42 -CVCK (Clean View Circulating Kit)

HBZDV42 louvered

Framing for your Gas Fireplace

Framing Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

HBZDV42 louvered

HBZDV42 WITH CVCK (CLEAN VIEW CIRCULATING KIT)

4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.

5. For HBZDV with louvers combustible floor can raise 1” above the bottom of the fireplace. For HBZDV with CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing Below.

6. When installing MQHB42SW surround,the fireplace must be raised a minimum of 3 1/2” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)

For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.

TOP VIEW

11"

821⁄32" DIA.

HBZDV42CVCK - Framing and Facing Requirements

HBZDV42 WITH HB42CVCK (CLEAN VIEW CIRCULATING KIT)

HB42CVCK WITH MQHB42SW SURROUND

HOW TO INSTALL CLEAN VIEW KIT (CVCK)

Clearance to Combustibles

Back (from Standoffs) 0 inches/0 mm Side (from standoffs) 0 inches/0 mm Floor 0 inches/0 mm Ceiling (from bottom of fireplace) 60 inches/150 cm Top (from standoffs) 0 inches/0 mm Top of 90 degree bend in Minimum

Enclosure of 45 to 46 inches 5 inches/128 mm / All Vent Systems Top of 90 degree bend in

Enclosure over 46 inches 2 1/2 inches/64 mm / All Vent Systems Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp

Systems

(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.

For units with CVCK (Clear View Circulating Kit) see framing with CVCK to establish floor heights

CAUTION: When using CVCK DO NOT INSTALL a Louver assembly

1. Install optional Fan Kit (See Fan Instruction)

2. Fold two standoffs up into position & mount with supplied Screws. (Fig. 1)

3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (Fig. 2)

4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.

5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit

6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto the valve knobs.

7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.

8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post Ref: A, using 1/2” DT screws, mount the flattened end of rod to the bottom side of the rod hanger bracket (Ref: B). Repeat this step for the opposite side.

Note: Additional Access

for gasline installation and Fan Electrical installation! When CVCK kit is installed in framing remove 2 screws from the right and left side of bottom panel Ref: C. Once screws are removed, bottom panel can be rotated forward for access to gas valve and

Warning: Failure to position the parts in accordance with these diagrams or failure to use only

parts specifically approved with this appliance may result in property damage or personal injury.

MQSW Wall Mount Surround Dimensions

Installation of MQ Wall Mount Surrounds

Remove the old CAP (Control Access Panel), and the Lower CVCK panel by unscrewing the two support screws and drilling out the two rivets.

Remove the two upper CVCK mounting screws located at H2 as shown in the figure below. IMPORTANT: KEEP ALL FOUR (4) SCREWS TO REMOUNT THE MODERN SURROUND ASSEMBLY.

Slightly tilt the Modern Surround assembly so that the upper tab will clear the CVCK door opening.

Slide the Modern Surround into the CVCK and align the holes H1 and H2. Please note that the ledge of the Modern Surround should rest on the CVCK Kicker Ledge.

Using the previously removed screws, secure the upper tab of the Modern Surround in to the CVCK frame.

Swing lower portion of the Modern Surround into the CVCK and align the mounting holes on the Lower Tab with the holes on the CVCK Side Frame.

Using the previously removed screws in Step 1, secure the Lower Tab to the CVCK side frame.

Replace the old CAP with the new CAP that accompanied the Modern Surround kit.

Check Installation to make sure the Surround and CVCK is secure.

Concave A B C D E F G H I J L

HB36 40 1/249 1/232 1/221 5/89 1/29 1/28 1/221/25 1/232 7/

HB42 42 3/455 7/1636 7/1623 3/49 1/29 1/29 1/221/25 1/236 7/

HB47 48 3/461 7/1642 7/1629 3/49 1/29 1/29 1/2316 1/242 7/

Convex A B C D E F G H I J L

HB36 41 40 1/232 7/1621 5/89 1/29 1/241 3/162 13/166 1/832 7/

HB42 42 15/1644 5/1636 7/1623 3/49 1/29 1/241 3/1631/86 7/1636 7/

HB47 48 50 7/1642 7/1629 3/49 1/28 3/441 3/163 3/47 1/842 7/

CLEARANCES - HBZDV42 - Mantels & Surrounds

Warning:

Combustible objects must not be placed on a non-combustible mantel unless the non-combustible

mantel meets the minimum height and width require ments for a combustible mantel.

*Caution: The CVCK must be flush with the wall.*

Note For the installation of the MQHBSW.

Maintain Minimum 1” Clearance to Top & Sides of the surround.

Mantel Leg Clearances

Mantels

Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.

Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.

Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs. For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).

Surrounds

If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.

Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.

Fan Installation for HBZDV 36/42/47

Fan Installation instructions for HBZDV36/42/47 with or without CVCK (Clean View Circulating Kit)

1. Slide fan housing into unit and place over 2 Fan Retainer tabs. Tabs are pre punched and bent up. Rubber grommets at the base of the fan should fit snugly over the tabs. *Note: When installing fan, lay the fan on its back and slide into the Fireplace lengthwise. Once inside the fan can be stood upright and slid behind the valve for placement.

2. Note: For Fan Disc installation HBZDV units have been installed with a sliding track system. Install the Thermodisc provided with the Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2 leads exiting right side of fan housing into thermodisc. Now slide disc assembly into thermodisc track, Fig 2. Place swivel handle of disc assembly on track to lock into position. To service disc simply

pull swivel handle slide towards you while rotating handle to access disc.

3. Wire Junction Box to 120v and wall mounted variable speed control. Install a duplex outlet to junction box and plug fan into outlet.

4. Turn the wall switch on (clockwise). Turn fireplace on. Once the sensor in unit reaches operating temperature (approximately 10 to 15 minutes) the fan will turn on. The fan can be switched off if desired by turning the wall switch fully counter clockwise.

5. To set the minimum fan speed. Remove the variable switch from the wall mount. Turn the variable speed wall controller to its minimum setting (fully counter clockwise). Use the set screw on the side of variable speed controller to increase or decrease the minimum fan speed (lowering minimum fan speed will decrease sound level created by fan)

Reinstall switch into wall mount and cover with face plate.

Parts List:

1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends) 1 ea variable speed control (wall mount type) 1 ea thermodisc 1 thermodisc mount assembly

Electrical Services

All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.

Note: All electric connections are to be made in accordance with CSA Standard C22.1 - Canadian Electrical Code part I or with the National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in accordance with local codes.

Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL

CVCK (Clean View Circulating Kit).

If CVCK has been installed into Framing additional access is

provided by removing screws from bottom panel of CVCK. See INSTALLING CLEAN VIEW KIT (CVCK). Page 9 - 10

CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM

Note: To service fan with CVCK kit installed see Removing Burner

System in manual.

WARNING:

Label all wires prior to

disconnection when servicing controls. Wiring errors

can cause improper and dangerous operation.

Verify proper operation after servicing.

WARNING:

Electrical Grounding Instructions.

This appliance is equipped with a three-pronged

(grounding) plug for your protection against shock

hazard and should be plugged directly into a properly

grounded three-prong receptacle. Do not cut or remove

the grounding prong from this plug.

Removing Burner System / Access Cover

If Fireplace has been installed with optional CVCK (Clean View Circulating Kit) to service fan system or burner system controls, the access cover and burner system will have to be removed

Access cover removal

1. Remove door, logs, brick panels, false bottom, burner grate and burner from firebox.

2. Lift false bottom up (on applicable units only) from alignment pins and remove. Burner grate (on applicable units only) is fastened by 2 screws one right and left of grate, remove screws and take out grate. Remove burner by loosening burner retainer tab screws and slide burner left off orifice. Access cover is now exposed for removal.

3. Remove 10 screws holding access cover in place. Push down on one corner of access cover to break seal of cover, once loose cover can be slid under firebox bottom to expose gas connection.

Removing Burner System

1. Disconnect gas line connection at burner system through access cover opening.

2. Remove extension knobs and wiring from face of gas valve.

3. Undo screws holding back log holder (on applicable units only) and remove. Remove screws from perimeter of burner system pan, lift pan at one back corner and rotate pan up from back of firebox. Make sure when tilting up and removing burner system, that all fan and valve control wiring is disconnected. To re-install access cover / burner system remove old Mil Pac sealant and apply new sealant. After new sealant is applied reverse removal procedure to re-install parts.

* Caution high temperature sealant has been applied to access

cover and burner system pan. New sealant will have to be applied when re-installing access cover and burner stem to maintain the integrity of sealed combustion chamber. Mil Pac part #840099 or Kingsman part # 1000-150MP sealant can be purchased from your Kingsman retailer or distributor.

Warning:

Before starting removal of parts turn off

gas supply, disconnect 110 volts to fan system and

disconnect 110 volts to electronic ignition burner system

if applicable.

Warning:

All work should be performed by a

qualified and certified technician.

Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE.

2. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION. ROTATE CLIPS UP OUT OF THE WAY. PLACE BOTTOM OF SIDE BRICK OVER FRONT LIP OF FIREPLACE AND ROTATE PANEL INTO POSITION. ROTATE BRICK CLIPS DOWN AND TIGHTEN SCREWS.

1. REMOVE GLASS DOOR FROM THE UNIT BY UNLATCHING THE 2 LATCHES ON TOP OF THE UNIT.

2. PLACE REAR BRICK PANEL UP AGAINST THE REAR OF THE FIREBOX.

3. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION, MOVE CLIPS UP OUT OF THE WAY AND PLACE SIDE BRICKS UP TO REAR BRICK AND FLUSH AGAINST SIDE WALL OF FIREBOX. POSITION CLIPS OVER BRICK AND TIGHTEN SCREWS.

4. REPLACE FALSE BOTTOM

5. INSTALL LOGSET AS PER INSTRUCTIONS.

6. REATTACH DOOR.

Brick Installation

INSTALLING BRICK PANELS FOR

MODEL HBZDV4224 AND HBZDV4228

INSTALLING BRICK PANELS FOR MODEL HBZDV4232

Installation of HB Porcelain Liners - HB42PL

1. Remove Door from the fireplace by unlatching the 2 latches on top of unit.

2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re-

installed after the placement of the Back Panel. For HB4736, remove Brick Filler Panel (See Ref. 1).

3. Place Back Panel up against rear of firebox by tilting top of Back Panel towards you and sliding bottom of Back

Panel over burner system. For HB47PL, use supplied screw to attach Back Panel to firebox (See Ref. 2).

4. Loosen screws holding Brick Clip in place. Rotate Brick Clip out of the way and slide Side Panel up

against Back Panel. Side Panel tabs should engage top and bottom of Back Panel (See Ref. 3). Rotate

Brick Clip down over Side Panel and tighten screw.

5. Re-install Log Holder (and Brick Filler Panel if applicable) removed in step 2.Install Log Set as per

instruction and re-install Door.

Appliance/Log Reference Chart/Log Placement

The following is a list of models and appropriate log sets that can be used with each model. It is important that the appropriate log set is used with the correct model in order for the appliance to work properly.

MQRSP3

Appliance LOGC42 LOGC43 LOGC44 LOGC60 MQROCK1

HBZDV4224N or LP

✔✔✔ ✔

HBZDV4228N or LP

✔✔✔ ✔

HBZDV4232N or LP

✔

Door and Glass Information

Glass Cleaning

It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive

common household glass cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the circumstances.

Glass Replacement

REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS

Model Series HBZDV4224N and HBZDV4224LP can use either tempered glass or Robax ceramic or coated Neaoceram glass. Must be 5mm thick.

Only Robax ceramic or coated Neaoceram glass may be used for replacement for model HBZDV4228N,HBZDV4228LP, HBZDV4232N and HBZDV4232LP. Must be minimum 5mm thick.

To replace glass, clean all materials from door frame. Scrape off old silicone down to metal. Using a high heat silicone temperature-resistant to 500°F (260°C) apply a continuous bead of approximately 1/32” to all four sides of frame and insert glass with new gasket. Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 minutes. The door can be re-installed by reversing Steps 1 & 2. Use caution when removing broken glass, wear gloves.

Removal of the Glass Door

1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift upwards slightly.

2. Once the top of the door is unlatched, simply pull outwards and lift upwards to unlatch the bottom.

3. When re-installing the door place the bottom of the door in first and secure with Top Latch assembly to the door.

Spring Replacement:

*Over time, spring may need to be replaced if tension is lost.

1. To remove the top latch, remove the 2 hex screws that secure it in place. They are located in the firebox.

2. Once all the screws are removed the latches will slide out of place.

3. There is 1 lock nut per latch. When replacing a spring, tighten the lock nut until 2 threads are beyond the locknut. This is critical for proper tension.

Warning and Cautions.

• Do not clean when the glass is hot.

• Do not use abrasive cleaners.

• Using a substitute glass will void all product warranties.

• Do not strike or abuse glass. Care must be taken to avoid breakage of the glass.

• Do not operate this fireplace without the glass front or with a broken glass.

FIGURE A - Log set Ember kit and Crushed rock

FIGURE B - Rear log holder.

Step (1) Units are equipped with screws or latches. To remove

glass door, either remove screws or unfasten latches and lift

door off bottom door retainer.

Step (2) Remove logs from carton and inspect each log.

Step (3) Verify to see that the ember plates (2 pcs) are between

front and back burner.

Step (4) Break glowing embers into thumbnail size. Place glow-

ing embers on to the surface of the front burner, to the surface of

the ember plates and over crossover to the same height as

ember plates. Height on front burner 1/2” to 3/4”. Height on

ember plates 3/4” to 1”. Do not cover back air openings on

ember plates.

Step (5

) Place front log over burner, against decorative

grate. Be sure that front log is tight up against the decorative

grate.

Ember

plate

Air

Opening

Log Assembly for HBZDV4224/HBZDV4228

LOGC42 - LOG C43 LOG PLACEMENT GUIDELINES

(4-PIECE LOG SET)

WARNING:

Failure to position

the parts in

accordance with

these diagrams or

failure to use only

parts specifically

approved with this

appliance may

result in property

damage or

personal injury.

Step (6) Place rear log on to the log retainer 1/2” away from back

of fireplace. (If refractory liner is used, make sure refractory liner is

installed first then back log is to be pushed up against it as tight as

possible.)

Step (7) Place right crossover log across front and back logs

using the log placement pin as a guide.

Step (8) Place left crossover log across front and back logs

using the log placement pin as a guide.

Step (9) Place decorative moon rock on bottom of fireplace to

simulate ash.

DO NOT PUT ANY ROCK ON BURNERS!

Step (10) Purge lines and test pilot operation.

Step (11) Replace glass door.

LOG C42 - LOGC43 LOG PLACEMENT (continued) - FOR MODELS HBZDV4224HBZDV4228

LOGC44 PLACEMENT GUIDELINES - FOR MODELS HBZDV4224/HBZDV4228

FIGURE A - Log set Ember kit and Crushed rock

Step (1) Position rear log over rear log holder and lower into

position. Be sure that the log does not sit on rear burner, but

behind and lower than burner.

Step

(2) Locate flat surface on Log (2) and place directly onto

left ember plate, push log fully to the right until it touches the

crossingtube.

Step (3) Locate flat surface on Log (3) and place directly on to

right Ember plate, push log fully to the left until it touches Log (2)

Step (4) Remove Ember material from plastic bag, tear off dime

and nickel sized pieces and place directly onto front burner tube

and crossover tube. (NOTE: Do not place embers onto rear

burner tube)

Step (5) Position Log (4) into grooved areas of Logs (1) and (2).

Step (6) Position Log (5) into grooved area of Logs (1) and (3).

LOGC44 PLACEMENT GUIDELINES - FOR MODELS HBZDV4224/HBZDV4228

Step (7) Position Log (6) up against the the 2nd grate post from

the right, and position upper section of Log (6) into grooved area

of Log (5).

Step (8) Slide Log (7) between Log (1) and Log (2)

Step (9) Position Log (8) up against the 3rd grate post from the

right, and position upper section of Log (8) against Logs (2) and

(7).

Step (10) Place crushed rocks onto firebox bottom.

(NOTE: Do not place crushed rock onto burner tubes)

LOGC44 PLACEMENT GUIDELINES - FOR MODELS HBZDV4224/HBZDV4228

Installing MQRSP3 Rock Platform Assembly Fits HBZDV3624-28/4224-28

Installing rock platform to burner system with pre-punched holes:

1. Remove the two factory installed screws located at the back of burner system.

2. Center platform on burner system.

3. Fasten rock platform with screws removed in step 1.

Installing rock platform to burner system without pre-punched holes:

1. Use the rock platform as a template for the holes to be drilled. Center platform on burner system 1” from the back of firebox (Ref 1) and mark the location of holes to be drilled.

2. Using a 1/8 drill bit, drill holes marked in step 1 and fasten rock platform with the two supplied scr

ews.

WARNING:

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically

approved with this appliance may result in property damage or personal injury.

MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28

PARTS LIST

MQRSP3 (ROCK PLATFORM)

2 SCREWS

STEP 1: Remove the 2 grate bar screws and remove the grate bar.

STEP 2: Replace/reinstall the 2 screws from the grate bar.

STEP 3: Using the rock platform mount holes, attach the rock platform to the burner pan as shown.

STEP 4: Fill around the rock platform with lava rock. Sprinkle vermiculite over top of the lava rock. Do not

place lava rock or vermiculite on the burner tube.

Lava Rocks, Glass or Silicon Sand

WARNING:

Failure to position the parts in accordance with these diagrams or failure to

use only parts specifically

approved with this appliance may

result in property damage or

personal injury.

MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28

STEP 5: Place rocks #1 onto the burner as shown. Do not place rocks directly onto the burner tubes.

STEP 6: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes.

STEP 7: Place rocks #4 into position as shown.

STEP 8: Place rocks #6 into position as shown.

STEP 9: Place remaining rocks #3 and #4 into position as shown or at random.

Finished Rock F3 Setup

Never place any of the rocks directly onto the burner

tubes.

Note: If flame impingement on the rocks causes sooting, you may have to move or remove one or more rocks. Do not place rocks directly over top of the burner tube.

2727

Instructions for installing Log Set C-60

for Models HBZDV3632, HBZDV4232, and HBZDV4732

STEP 1: Log 1 is to be positioned onto Pin 1 with locating hole on bottom of log. The rear right of Log 1 will be placed against stop. (Do not place log on top of stop.)

STEP 2: Locate the two holes on bottom of Log 2 and position these down onto the locating Pins 2 and 3.

STEP 3: Place log 3 behind the rear burner tube as shown in the photograph.

STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown. Place flat area of Log 4 onto left rear burner log mount and push back against tab.

STEP 5: Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph.

STEP 6: Place the narrow end of Log 7 onto Log 4. The left front of Log 7 should touch the firebox wall or brick panel.

STEP 7: Place Log 8 onto Log 3. The right front of Log 8 should touch the firebox wall or brick panel. Verify that Logs 7 and 8 do not extend into the glass front or enter into the flame path.

STEP 8: Place a small amount of glowing ember material onto the front burner tube ends. (Too much ember material causes a blue flame.) (When placing embers onto burner, leave an air space between the log and the embers; this will help produce a yellow flame in these areas.) Place rocks onto false bottom only. Do not place rocks onto burner tubes.

LOG 1 LOG 5

LOG 2 LOG 6

LOG 3 LOG 7

LOG 4 LOG 8

❶

❷

❸

❶

❷

❸

❶

❷

❹

❸

❶

❷

❹

❺

❻

❸

❶

❷

❹

❺

❻

❽

❼

❸

❶

❷

❹

❺

❻

❽

❼

PIN 2

PIN 3

PIN 1

STOP

R R

LOBE

WARNING:

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically

approved with this appliance may result in property damage or personal injury.

Gas Specifications

Top Flue Top Flue

Models HBZDV4224N HBZDV4224LP HBZDV4228N HBZDV4228LP HBZDV4232N HBZDV4232LP

Fuel Natural Propane Natural Propane Natural Propane Gas Control Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable Maximum 24,000 BTU High 22,000 BTU High 28,000 BTU High 26,000 BTU High 30,500 BTU High 29,200 BTU High Input 14,000 BTU Low 15,000 BTU Low 20,000 BTU Low 19,000 BTU Low 20,600 BTU Low 22,200 BTU Low Maximum n/a n/a 21,000 BTU 19,500 BTU 22,900 BTU 21,900 BTU Output Orifice Size #42 #53 #37 #52 #36 #51 (0 - 4500 ft) Air Shutter .125” – 1/8” Fully Open .218” – 7/32” Fully Open .187” – 3/16” .312” – 5/16” Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT Gas Supply Pressure Minimum Normal Maximum Natural Gas 5.5” 7” 9” Liquid Propane 11” 11” 12” Manifold Pressure Natural Gas Liquid Propane

Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa

Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.

2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.

3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.

6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

Note: The gas line connection may be made of 1/2” rigid pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.

Important: Always check for gas leaks with

a soap and water solution. Do not use open flame for leak testing.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas

shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Millivolt System, Lighting, & Burner Control

Pilot Burner Adjustment

1.Adjust pilot screw to provide proper sized flame.

Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat

Wire Size Max. Length

14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.

CAUTION: DO NOT WIRE 120 VOLT POWER TO MILLIVOLT SWITCHES OR THERMOSTAT.

SECTION A

Step 1: Remove the 2 ember plates from the burner.

This step may not be required, depending on the type of burner assembly.

Step 2: Loosen the 2 screws holding the burner in

place.

Step 3: Slide the burner to the left to expose the orifice.

Step 5: Remove the 2 screws that hold the pilot to

the bracket.

Step 6: Remove the 2 screws that attach the pilot

bracket to the firebox bottom.

Step 7: Remove the pilot bracket to expose the pilot

assembly.

Step 8: Remove the pilot tube and nut from the pilot

assembly using a 10mm wrench, slide the tube and nut down. You may have to tap the pilot hood lightly to release the pilot orifice. Place new pilot orifice into the pilot assembly and reinstall the pilot tube and nut. Tighten with wrench.

Reinstall pilot bracket at this time.

Step 9: Remove main orifice using a 1/2” wrench

and replace with new conversion orifice.

Step 10: Adjust the primary air setting to the correct

setting as specified in the manual or label plate. To adjust the air setting, loosen the screw on the side of the tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.

Reinstall burner at this time reversing STEPS 3, 2 and 1.

Step 11: Follow instructions supplied with the conver-

sion HI LOW to convert the valve from one type of fuel to the other.

Step 12: Check for gas leaks around the pilot burner

tube and face of valve.

Step 13: Attach conversion label to label plate on bot-

tom of unit, writing information as needed.

CONVERSION KIT INSTRUCTIONS

Step 4: Before going any further you need to verify

which pilot system is in use:

– If there is a spring clip below the pilot hood, proceed to the other side of page, Section B, Step 5.

PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD

BEFORE PROCEEDING WITH CONVERSION.

“Warning” This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit”

SSeeccttiioonn B

IInnssttaallllaattiioonn IInnssttrruuccttiioonns

GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT

SERIES 019065X

SIT Group

Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.

WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

Shut off the gas supply to the appliance.

Allow the pilot burner to cool to room temperature.

WARNING: Touching a hot pilot burner can result in injury.

The pilot hood is held in place by spring pressure. Remove the hood by pulling it directly up from the pilot bracket (1).

Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the injector (2), and rotate it counter clockwise until it is free of the injector journal (3).

Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (5). Refer to the Appliance Manufacturers instruction sheet for the proper injector size.

Insert the Allen wrench into the end of the injector. Then, insert into injector journal, and rotate the injector clockwise until a torque of 9 in-lbs. is achieved.

Replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, directly onto the pilot bracket (4). The hood must sit squarely on the bracket for proper operation. Check to insure that the hood is properly seated onto the pilot bracket.

Proceed to Section A, Step 9.

WARNING! This conversion kit must only be applied as part of a conversion kit supplied by the appliance Manufacturer for the specific appliance, and type of gas being converted.

INSTALLER NOTICE. These instructions must be left with appliance.

IPI Electronic Ignition System

Overview

The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:

In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.

NOTE: In some jurisdiction, Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.

Components

The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

IPI System Cover: Is essential in keeping the components at their proper operating temperatures. DO NOT

OPERATE THE APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack

: This component permits the IPI system to operate without the need for an external AC Adapter

power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still

operable.

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. There are two switches to note on the receiver module:

The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner completely OFF. The position of the slide switch designates these functions respectively.

The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is sufficient electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used.

Electrical Supply in Series

: The entire IPI system can be powered by a single power source (i.e. by the AC Adapter). This is advantageous if you do not want to supply extra batteries. To achieve this simply connect the AC Adapter into the Remote Control wiring harness instead of the main IPI harness. From the Remote wiring harness, use its male plug-in connector and connect it to the female plug-in in the main IPI harness. Now the circuit is complete. So the way it works is that electrical power is supplied to the Remote Receiver module and then proceeds to the Main IPI module. Furthermore, note that a Backup Battery Pack is not required in this configuration. Instead, batteries in the Remote Receiver act as the backup supply.

NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4” depth). For this configuration an extension wiring harness (P/N: 1001-P904SI) is required.

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

Configuration #2: Remote ON/OFF and manual HI/LO capabilities. OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown in the figure above.

Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the Fan Installation/Removal Guide section for fan installation.

Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan install

IPI Lighting Instructions

WARNING

1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.

B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier

than air and will settle on the floor.

C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to

inspect the fireplace and replace any part of the control system and any gas control which has been under water

WHAT TO DO IF YOU SMELL GAS

1. Turn off all gas to the fireplace.

2. Open windows.

3. Do not try to light any appliance.

4. Do not touch any electric switch; do not use any phone in your building

5. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

6. If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS

1. STOP! Read the above safety information on this label.

2. Remove batteries from Receiver and/or Battery Backup Pack.

3. Turn off all electric power to the fireplace.

4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Open the glass door.

6. Turn manual shutoff valve clockwise to OFF position (located behind the access panel).

7. Wait five [5] minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above safety information on this label. If you don’t smell gas go to the next step.

8. Turn manual shutoff valve counter-clockwise to ON position.

9. Close the glass door.

10. Turn on all electric power to the fireplace, and re-install batteries into the Transmitter/Receiver and/or Battery Backup Pack.

11. Turn ON the switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation Manual for activation.

TO TURN OFF GAS

1. Turn OFF all electric power to the fireplace if service is to be performed, including removing batteries from the

Remote Transmitter/Receiver and/or Battery Backup Pack.

2. Access door inside the firebox must be removed to access the manual shutoff valve.

3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the fire-

place shut off valve.

Vent Termination

NOTE: Clearances are to the edge of terminal plate, add 63/4” to clearances to arrive at center line.

NOTE: Local Codes or Regulations may require different

clearances.

Termination

It is imperative that the vent termination be located observing the minimum clearances as shown. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination plate.

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

General Venting Information

The gas fireplace is approved to be vented either through the side wall or vertically through the roof.

This appliance is approved with Kingsman flex vent system and also approved for use with Simpson Duravent Direct Vent System (model DV-GS series), AmeriVent Direct Vent Pipe System and Selkirk Direct Temp.

Kingsman flex vent system can be used with Simpson Duravent Direct Vent termination’s (model DV-GS series).

When using Simpson Duravent, AmeriVent Direct Vent pipe, or Selkirk Direct Temp a Kingsman/Duravent adapter must be used.

ONLY VENTING COMPONENTS SPECIFICALLY APPROVED AND LABELED FOR THIS FIREPLACE MAY BE USED.

Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.

1 -In accordance with the current

CSA B149.1, Natural Gas and Propane

Code

2 -In accordance with the current

ANSI Z223.1/NFPA 54, National Fuel Gas

Code

3 -A vent shall not terminate directly above a sidewalk or paved driveway that is

located between two single family dwellings and serves both dwellings.

4 -Permitted only if veranda, porch, deck, or balcony is fully open on a mini-

mum of two sides beneath the floor.

5 -Clearance in accordance with local installation codes and the requirements

of the gas supplier.

Minimum clearance to combustibles on venting is 1” withthe following exceptions: Top of horizontal 11/2”. Top of 90degree elbow in enclosures under 45” to 46” is 5”.Top of 90 degree elbow in an enclosure over 46” is 21/2”. See pages 7, 8 & 9.

Vent Terminal

Air Supply

Area Where Terminal Not Permitted.

A - Clearance above grade, veranda, porch, deck, or balcony 12

inches (30cm) minimum.

1-2

B - Clearance to window or door that may be opened. 12 inches (30cm)

minimum for appliances 100 000 Btuh (30 kW) and lower, in Canada. 9 inches

(23cm) for appliances 50 000 Btuh and lower, in USA.

C - Clearance to permanently closed window minimum 12 inches

(30cm) recommended to prevent condensation on window, in Canada. 9 inches

(23cm) for appliances 50 000 Btuh and

lower, in USA.

D - Vertical clearance to ventilated soffit located above the termina-

tion within a horizontal distance of 2 feet (60cm) from the center line of the termination. 18 inches (46cm) minimum.

E - Clearance to unventilated soffit 12 inches (30cm) minimum. F - Clearance under veranda, porch, deck or balcony 12 inches

(30cm) minimum.4US

G - Clearance from a perpendicular inside wall or outer corner to

the edge of the vent terminal plate is 3” (minimum).

H - Clearance to each side of center line extended above

meter/regulator assembly 3 feet (91cm) within a height 15 feet (4.5m) above the meter/regulator assembly.

I - Clearance to service regulator vent outlet 3 feet (91cm)

minimum.

1 US5

J - Clearance to non-mechanical air supply inlet to building or the

combustion air inlet to any other appliance: In Canada, 6 inches (15cm) for appliances ≤10,000 Btuh (3kW), 12 inches

(30cm) minimum for appliances >10,000 Btuh (3kW) and ≤100,000 Btuh (30kW), 36 inches (91cm) for appliances >100,000 Btuh (30kW). In the USA, 6 inches

(15cm) for appliances ≤10,000 Btuh (3kW), 9 inches (23cm) for appliances >10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), 12 inches (30cm) for appliances >50,000 Btuh (15kW).

K - Clearance to a mechanical air supply inlet 6 feet (1.8m) mini-

mum.

,in Canada. In USA, 3 feet (91cm) above if within 10

feet

(3m) horizontally.

L - Clearance above paved sidewalk or a paved driveway located

on public property 7 feet (2.1m) minimum.

M - Clearance above highest point of exit on roof 18 inches

(45cm).

N - Clearance to perpendicular wall 24 inches (60 cm).

(Recommended to prevent re-circulation of exhaust products. For additional requirements check local codes.)

Venting Routes And Components

Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.

The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths.

The maximum horizontal run with the 90 degree bend at the fireplace flue outlet is 4 ft/122cm (Figure #1). The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure #2). Note: 1/4” vertical rise is required for every 12” of horizontal run.

The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend.

The maximum vertical run is 40 ft/12.2 meters.

Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.

Example: If according to the table, the length of the horizontal

run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.

2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36” per each 90° bend, or 18” per each 45° bend.

How To Use The Horizontal Vent Table

1. Determine the height of the system and the number of bends required.

2. Having determined the vertical distance determine the maximum horizontal section allowed.

3. Vent table has been established for 90˚ horizontal/vertical runs. With use of flex pipe distance not having 90˚ bends will not fall into vent table standards. See Fig. B.

Horizontal Venting Table From Bottom of Fireplace

for venting to a maximum of 40 ft. (12.2 meters)

Total Vertical Max Total Horizontal

Feet Meters Feet Meters

4 1.2 5 1.5 5 1.5 8 1.2 6 1.8 12 3.7 7 2.1 20 6.1 8 2.4 20 6.1

9 2.7 20 6.1 10 3.0 20 6.1 11 3.4 20 6.1 12 3.7 20 6.1 13 4.0 20 6.1 14 4.3 20 6.1 15 4.6 20 6.1 16 4.9 20 6.1 17 5.2 20 6.1 18 5.5 20 6.1 19 5.8 20 6.1 20 6.1 20 6.1 25 7.5 15 4.6 30 9 10 3.0 40 12.2 0 0

Example A:

If the vertical dimension from the floor of the fireplace is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.

NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum Vertical vent run is 40ft. (12.2 meters).

Important: Always locate the fireplace in such a way that a minimum

of offsets and/or horizontal runs are required. 1/4” vertical rise is required for every 12” horizontal run.

Important: Minimum clearance between vent pipes and combustible materials is 1 inch (25mm).

12 ft.

6 ft.

37"

MINIMUM

SUPPORT STRAP ON

90° BEND

MAX. HORIZONTAL

FIGURE A

FIGURE B

TOTAL VERTICAL

It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).

20 FEET

General Vent Installation Information

Installation Of Side Wall Venting

1. The minimum distance from the bottom of fireplace to centre of vent is 36 inch (85 cm) (See Figure 1). Cut a hole through the wall allowing for a 11” x 11” (inside diameter) in combustible walls for wall thimble or an 8” diameter hole in a non-combustible wall (See Figure 2).

2. Note clearance to combustibles are as stated on pages 7, 8, &9.

3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation.

4. To install wall thimble centre over 11” x 11” (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).

5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.

7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.

9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal strapping bands.

10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.

Note: Vent Termination must not be recessed into wall or siding.

17.0"

Note: Wall Thimbles

cover combustible wall up to 11” thick.

RIGID OR HARD PIPE

When using Simpson Duravent, AmeriVent pipe, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hardpipe adapter must be used (part # ZDVDFA for fireplaces and part # ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by Simpson Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex(Z-Flex)Venting venting and Simpson Duravent venting.

NOTE: Increase framing depth by one inch when using hardpipe.

Flex Pipe Venting

Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft. to 8ft. Fully expand pipe and cut off excess.

Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination.

Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center of 7” flex. When forming bends place spring in bend or before and after. (See Fig. 1).

Horizontal runs require support metal straps every 2 feet. In off set installation support straps should be used to stabilize pipe.

Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past outer wall and the 4” flex protrudes approximately 2 to 3 inches past the 7” flex. See Fig. 1. Attach the 4” pipe to the termination first and secure with sealant and four screws then attach the 7” flex to the termination with caulking and four screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.

Use Hi T emp Sealant

Apply a bead of mill pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual, Mill Pac Sealant

FRAMING DIMENSION Combustible Wall

Cut a 11” hole through exterior wall and frame as shown below.

Non combustible Wall

Cut or drill 8” or 204mm diameter hole.

OPTIONAL CLAMPS

FIGURE 1

MAX. DISTANCE BETWEEN SPACERS 2 FEET SPRING SPACERS

OPTIONAL CLAMPS

SEAL WITH HIGH TEMP. SEALANT

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-

GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

WARNING: DO NOT mix parts from different systems unless

stated in the manual.

Using Flex Bends

4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.

5. When using 45˚ bends a bend support is required directly above the highest bend.

6. When installing a bend in a joist area a minimum of 2

/2” clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1” clearance to combustibles must be maintained. If running horizontal through an area a 1

/2” minimum clearance to

the top of the horizontal pipe must be maintained.

7. Maximum vertical height of system should not exceed 40 feet.

8. Use roof support and 7” rigid pipe at roof level. Flex not permitted within roof support.

9. When penetrating the roof a rigid 7” galvanized pipe must be used. Attach the 7” flex to the 7” rigid with high temperature sealant, secure with four screws assuring the flex and rigid pipe are secured. 4” flex pipe must be secured the same way with 4 screws but must penetrate the 4” flex and 4” section of termination. Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws. (See Fig. 3).

10. Vertical termination clearance is 18” (inches) above the roof, measured from highest point of exit on the roof line.

11. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.

FIG. 1

FIG. 2

Venting Straight Up Through Roof

1. An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. See Fig. 1.

2. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1” spiral nails.

3. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.

FIG. 3

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. See figure below.

Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic.

Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.

The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

1.5” Top of Horizontal Vent

2.5” Minimum Top of 90° Elbow

All other existing pipes 1” clearances to combustibles. Support Straps required to maintain rise in venting.

OPTIONAL

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.

It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the Termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle.

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup

Fireplace Part Numbers

HBZDV4224N (Millivolt) Fireplace Decorative Rated NG, Tempered HBZDV4224NE (IPI) Glass, 24,000 BTU with Glowing Ember

Bed, Bedroom approved

HBZDV4224LP (Millivolt) Fireplace Decorative Rated LP, Tempered HBZDV4224LPE (IPI) Glass, 22,000 BTU with Glowing Ember

Bed, BeDroom approved

HBZDV4228N (Millivolt) Fireplace Heater Rated NG, Ceramic Glass, HBZDV4228NE (IPI) 28,000 BTU with Glowing Ember Bed

BRA-MHA

HBZDV4228LP (Millivolt) Fireplace Heater Rated LP, Ceramic Glass, HBZDV4228LPE (IPI) 26,000 BTU with Glowing Ember Bed

BRA-MHA

HBZDV4232N (Millivolt) Fireplace Heater Rated NG, Ceramic Glass, HBZDV4243NE (IPI) 30,500 BTU at 75% efficient. Approved for

bedroom and mobile home

HBZDV4232LP (Millivolt) Fireplace Heater Rated LP, Ceramic Glass, HBZDV4232LPE (IPI) 29,200 BTU at 75% efficient. Approved for

bedroom and mobile

home.

FIREPLACE REQUIREMENTS Grills or CVCK (clean view circulating kit)(Required

for each unit)

HB42CVCK CVCK(clean view circulating kit) no grill required

HB42GBA Grill Kit - Classic Builder Antique Brass HB42GBC Grill Kit - Classic Builder Chrome HB42GBP Grill Kit - Classic Builder Polish Brass HB42GBL Grill Kit - Black HB42PBL Panel Grill Kit - Black

LOG SETS OR ROCK KIT: (Required for each unit)

LOGC42 Log Set - 4 pce. - Classic Oak (ZDV3320,

HB3624/28, HB4224/28 Series)

LOGC43 Log Set - 4 pce. - Traditional Oak (ZDV3320,

HB3624/28, HB4224/28 Series)

LOGC44 Log Set - 8 pce. - Burnt Oak (ZDV3320,

HB3624/28, 4224/28 Series) Not for use in back flue models.

LOGC60 Log Set - 7 pce. - Burnt Oak (HBZDV3632,

HBZDV4232, HBZDV4732 Series)

MQROCK1 Rock Set Tan (HBZDV3624/28,

HBZDV4224/28)

MQROCK2 Rock Set Natural (HBZDV3624/28,

HBZDV4224/28)

MQ ROCK3 Rock Set Multi-Color (HB ZDV3624/28,

HBZDV4224/28)

MQRSP3 Rock Support and 2 screws -

HBZDV3624/28, HBZDV4224/28

Fireplace Wall Mount Finishing Surr ounds for CVCK Kits

MQHB42SWCCBL Surround Concave Black

(Coverage 42 3/4” H x 55 7/16” W)

MQHB42SWCCPW Surround Concave Pewter

(Coverage 42 3/4” H x 55 7/16” W)

MQHB42SWCVBL Surround Convex Black

(Coverage 42 15/16” H x 44 5/16” W)

MQHB42SWCVPW Surround Convex Pewter

(Coverage 42 15/16” H x 44 5/16” W)

Fireplace Surrounds (4 Piece)

HB42SAB Surround - Antique Brass

(Coverage 37 5/8” H x 45 1/8” W)

HB42SBL Surround - Black

(Coverage 37 5/8” H x 45 1/8” W)

HB42SCR Surround - Chrome

(Coverage 37 5/8” H x 45 1/8” W)

Parts List

Fireplace Surrounds (4 Piece)

HB42SPB Surround - Polish Brass

(Coverage 37 5/8” H x 45 1/8” W)

HB42SLAB Surround Slim Line - Antique Brass

(Coverage 37 3/8” H x 43 3/8” W)

HB42SLCR Surround Slim Line - Chrome

(Coverage 37 3/8” H x 43 3/8” W)

HB42SLPB Surround Slim Line - Polish Brass

(Coverage 37 3/8” H x 43 3/8” W)

HB42SLBL Surround Slim Line - Gun Metal Black

(Coverage 37 3/8” H x 43 3/8” W)

Overlays

HB42ADTH Arch Door Frame - Top Half Black HB42ADDX Arch Door Frame - Deluxe Black HB42ADDA Arch Door Frame - Double Arch Black HB42ADDD Arch Door Frame - Double Door Arch Black

Accessories

Z36FK Fan Kit w/Variable Speed Wall Mount Control

(Temperature Sensing) Z1MT Thermostat Millivolt Wall Mount Z80PT Thermostat Programmable Digital Millivolt

Wall Mount (1F80-40) Z1RC Remote Control Millivolt (On/Off with LED) (Model I) ZART Remote Control Thermostat Millivolt (Model K) RMCBN Remote Control - Basic - Natural Gas

(On/Off, Hi/Lo Flame Adjustment) RMCBP Remote Control - Basic - Liquid Propane

(On/Off, Hi/Lo Flame Adjustment) DCHS Remote Control Heatshield

Refractory Liners

HB42RLT Refractory Liner Traditional HB42RLH Refractory Liner Herring Bone

Designer Doors for 42” Fireplaces - Operative

HB42DDA1BL Designer Door Arch - Series 1 - Black HB42DDTA1A Trim - Antique for Designer Arch - Series 1 HB42DDTA1C Trim - Chrome for Designer Arch - Series 1 HB42DDTA1P Trim - Polish Brass for Designer Arch - Series 1 HB42DDS1BL Designer Door Straight - Series 1 - Black HB42DDTS1A Trim - Antique for Designer Straight - Series 1 HB42DDTS1C Trim - Chrome for Designer Straight - Series 1 HB42DDTS1P Trim - Polish for Designer Straight - Series 1

Child Safety Screens

HB42CSS Child Safety Screen - 42” HBZDV Fireplaces HB42PSK Pull Screen Kit for CVCK

Replacement Burner Assembly

4224HB-BNGSI Burner Assembly - Natural Gas c/w Valve System

(HBZDV4224N) 4224HB-BLPSI Burner Assembly - Liquid Propane c/w Valve

System (HBZDV4224LP) 4228HB-BNGSI Burner Assembly - Natural Gas c/w Valve System

(HBZDV4228N)

4228HB-BLPSI Burner Assembly - Liquid Propane c/w Valve

System (HBZDV4228LP) 4232HB-BNGSI Burner Assembly - Natural Gas c/w Valve System

(HBZDV4232N)

4232HB-BLPSI Burner Assembly - Liquid Propane c/w Valve

System (HBZDV4232LP)

Valve System Parts - New Top convertible SIT (Millivolt)

1000-P136WR Thermopile GOAI-524 1001-P069SI Electrode Sparker 915.069 TC SIT 1001-P216SI Thermocouple 290.216 TC SIT 1001-P165SI Orifice Pilot NG 977.165 TC SIT 1001-P167SI Orifice Pilot LP 977.167 TC SIT 1001-P508SI HT Cable 16 1001-P633SI Valve Nova LP Hi/Lo 0820633 1001-P634SI Valve Nova NG Hi/Lo 0820634 1001-P713SI Pilot Burner LP 199.713 TC SIT 1001-P714SI Pilot Burner NG 199.714 TC SIT

Valve System Parts - IPI System Electronic Ignition/Remote Control IPI

EGTRC Remote Control IPI (Thermostat) EGTMRCN Remote Control IPI

(Thermostat/Modulating - NG)

EGTMRCP Remote Control IPI

(Thermostat/Modulating - LP)

EGTFRCN Remote Control IPI

(Thermostat/Modulating/Fan - NG)

EGTFRCP Remote Control IPI

(Thermostat/Modulating/Fan - LP)

Electronic Ignition Replacement Parts IPI

1002-P001si Valve IPI (NG; ON/OFF) 1002-P002si Valve IPI (LP; ON/OFF) 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P603si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1002-P166si Orifice Pilot (NG #62) 1002-P168si Orifice Pilot (LP #35) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016is Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP)

Miscellaneous Parts

1000-150GE #Silicone GE Red IS806 #736 1000-150MP #Hi-Temp Mill Pac Sealant 840099 1000-214 #Piezo-Igniter 1244-17 MARK 21 1000-215 #Pal Nut (18MMXI.5MM) Blk (1364.03) 1000-218 #Switch Ivory (1451/001) 1000-227 #Cover Ivory (86001/001) 1000-255 #Orifice Brass - (State Size) 1000-EMBER #Moon Rock 2000-080 #Thermodisc 2450 (For Blower) 2000-081 #Blower Motor QLN65/2400 1000-085 #Control Variable Speed KBWC-13BV 1000-306 Thermalcord - Adhesive Back for Door Frame 42HB-310 Ceramic Glass - For All HBZDV4200 42HB-311 Tempered Glass - For HBZDV4224 Model 36HB-123 Upper Door Spring

Conversion Kit (Sit Valve Only) (Millivolt)

4224HB-CKLP LP Conversion Kit for HBZDV4224 (Millivolt) 4224HB-CKNG NG Conversion Kit for HBZDV4224 (Millivolt) 4228HB-CKLP LP Conversion Kit for HBZDV4228 (Millivolt) 4228HB-CKNG NG Conversion Kit for HBZDV4228 (Millivolt) 4232HB-CKLP LP Conversion Kit for HBZDV4232 (Millivolt) 4232HB-CKNG NG Conversion Kit for HBZDV4232 (Millivolt)

Conversion Kit (Sit Valve Only) (IPI)

4224HB-CKLPI LP Conversion Kit for HBZDV4224 (IPI) 4224HB-CKNGI NG Conversion Kit for HBZDV4224 (IPI) 4228HB-CKLPI LP Conversion Kit for HBZDV4228 (IPI) 4228HB-CKNGI NG Conversion Kit for HBZDV4228 (IPI) 4232HB-CKLPI LP Conversion Kit for HBZDV4232 (IPI) 4232HB-CKNGI NG Conversion Kit for HBZDV4232 (IPI)

Kingsman Fireplace Venting

Catalog Number Description

ZDVHSK Horizontal Vent Starter Kit - 3 FT Length

Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac, screws/washers, springs.

ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length

Horizontal Vent Termination, Wall Thimble, 60” Flex Pipe, Mill Pac, screws/washers, springs.

FDVVT40 Vertical Vent Termination converts from

15’-40’ to 15’ and under FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination ZDVST Horizontal Snorkel Termination

(34” Tall, 24” Center to Center) FDVHSCU Safety Cage for Horizontal Termination ZDVAIS Attic Insulation Shield ZDVVOS Offset Support ZDVFS Firestop Spacer ZDVRS Roof Support ZDVWT Wall Thimble (Horizontal Venting) ZDVSSLR Siding Shield - Large Return ZDV48GP Galvanized Pipe 7” Dia. x 48”

(Vertical Installations) ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) ZDVAF3 Flashing 7” c/w Storm Collar Flat ZDV7SC Storm Collar 7” ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’

Expanded ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’

Expanded ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’

Expanded

*Kits are complete with spring stand-offs, silicone. ZDV4FC Flex Connector 4” Diameter ZDV7FC Flex Connector 7” Diameter ZDV4SS Spring 4” Standoff Spacer ZDVDFA Simpson Dura-Vent Fireplace Adapter

(for ZDV33/36/42/47, ZDV6000, MDV31 & HB models) ZDVHSKSQ Horizontal Square Termination Vent Starter Kit -

3 FT Length

Horizontal Vent Termination, Wall Thimble,

Wall Thimble, 36” Flex Pipe, Mill Pac ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit -

5 FT Length

Horizontal Vent Termination, Wall Thimble,

Wall Thimble, 60” Flex Pipe, Mill Pac FDVHSQ Horizontal Square Vent Termination

Parts List

Trouble Shooting The Gas Control System

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem Possible Causes Corrective Action

Spark igniter will not light. Defective or misaligned Check for spark at electrode and pilot: if no spark and electrode

electrode at pilot. wire is properly connected, replace igniter.

Defective igniter Using a match, light pilot. If pilot lights, turn off pilot and push the (push-button) red button again. If pilot will not light - check gap at electrode and

pilot should be 1/8” to 1/4” to have a strong spark.

Pilot will not stay lit after carefully Defective thermocouple Check pilot flame. Must impinge on generator and thermocouple. following lighting instructions. (flame switch where applicable) Clean and/or adjust pilot for maximum flame impingement on

generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)

Defective valve magnet. Replace valve, if pilot won’t hold after the thermocouple is

replaced.

Pilot burning, no gas to burner, Wall switch or wires Check wall switch and wires for proper connections. Jumper wire Valve knob “ON”, Wall defective. across terminals at wall switch. If burner comes on, replace Switch “ON” defective wall switch. If okay, jumper wires, across wall switch

wires at valve. If burner comes on, wires are faulty or connec tions are bad.

Generator may not be Check generator with millivolt meter. Take reading at generator generating sufficient voltage. terminals of gas valve. Should read 325 millivolts minimum while

holding valve knob depressed in pilot position and wall switch “off” Replace faulty generator if reading is below specified minimum.

Plugged burner orifice. Check burner orifice for stoppage and remove.

Defective automatic valve Remove wall switch wires from gas valve. Install jumper wires operator. from top bottom terminals of gas valve. Turn valve on “ON”. If

main burner does not light, replace valve.

Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame impingement

blowing (high) causing the pilot on generator and thermocouple. safety to drop out.

Flame lifts off burner and goes out Inner 4” liner has come off flue Attach 4” liner to flue or termination using screws, silicone and in less than 30 seconds or termination, flame is starving clamps as stated in manual

for oxygen

Flame lifts off burner on Improper installation of firebrick. Be sure to position firebrick against firebox walls and be sure to one side while the rest of Firebrick is likely leaning. use brick clips attached to the inner side of firebox. the flame remains lit.

WARNING:

BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

BASIC ONE YEAR WARRANTY

During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributors component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, other wise the effective date will be based upon the date of manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No. Serial No. Date installed

Dealer or Contractor Name:

To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

LIMITED LIFETIME WARRANTY

This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

The Ultimate in Design, Engineering & Quality

Kingsman HBZDV4224, HBZDV4228, HBZDV4232, HBZDV4224N, HBZDV4224LP Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual