Kingsman HBZDV3624, HBZDV3628, HBZDV3632, HBZDV3624N, HBZDV3624LP Installation Instructions Manual
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Installation Instructions
Model Number HBZDV3624, HBZDV3628, HBZDV3632
Zero Clearance Direct Vent Fireplace
Stock #’s: HBZDV3624N, HBZDV3624LP are
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91
Stock #’s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP are
Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91
INSTALLER: Leave this manual with the appliance.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
CONSUMER: Retain this manual for future reference.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada July 12, 2010 Part # 36HB-MAN
2
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any
undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble,
tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the
curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a
minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
3
Table of Contents
Pre-installation Questions and Answers………………………………….. 2
Operating Instructions………………………………………………………. 2
Table of Contents…………………………………………………………… 3
Mobile Home/Manufactured Housing Installation……………………...... 4
Warnings, Installations, and Operations………………………………….. 5-6
Installation Requirements for the Commonwealth of Massachusetts… 6
Locating your Appliance........................................................................ 7
Fireplace Dimensions............................................................................ 7
Framing for your Gas Fireplace............................................................. 8
HBZDV36CVCK .................................................................................... 9-10
MQSW Wall Mount Surrounds................................................................ 11
Clearances - HBZDV36 Mantels & Surrounds........................................ 12
Mantel Leg Clearances........................................................................... 13
Fan Installation........................................................................................ 14
Removing Burner System / Access Cover.............................................. 15
Brick Installation……………………………………………………………… 16
Installation of HB Porcelain Liners - HB36PL……………………………. 17
Door and Glass Information………………………………………………… 18
Appliance/Log Reference Chart/Log Placement…………………………. 18
Log Assembly for HBZDV3624/HBZDV3628.......................................... 19-23
MQRSP3 Rock Platform Assembly......................................................... 24
MQROCK1/MQRSP3 for HBZDV3624/28.............................................. 25-26
Installing Log Set C-60............................................................................ 27
Gas Line Installation and Gas Specifications.......................................... 28
Millivolt System, Lighting, & Burner Control............................................ 29
Burner System Maintenance................................................................... 30
Conversion Kit Instructions – PART A.................................................... 30-31
Gas Conversion Kit For Top Convertible Pilot PART B.......................... 32
Gas Conversion for Modulator – PART C............................................... 33
IPI Electronic Ignition System................................................................. 34-38
IPI Lighting Instructions.......................................................................... 39
Vent Termination..................................................................................... 40
General Vent Installation Information...................................................... 41
Installation Of Side Wall Venting............................................................. 41
Venting Table.......................................................................................... 42
Vertical Venting....................................................................................... 43
Parts List- Fireplace Part Numbers......................................................... 44
Parts List- Log Sets Required................................................................. 44
Parts List- Fireplace Accessories Options.............................................. 44
Parts List- Kingsman Fireplace Designer Doors..................................... 44
Parts List- Kingsman Burner Assembly and Valve System Parts........... 44-45
Parts List- Kingsman Miscellaneous Parts and Conversion Kits............ 45
Parts List- Kingsman Fireplace Venting.................................................. 45
Trouble Shooting The Gas Control System............................................ 46
Limited Lifetime Warranty....................................................................... 47
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
THE HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP MAY BE INSTALLED IN MANUFACTURED (MOBILE)
HOMES AFTER FIRST SALE IN THE USA. IN CANADA THE HBZDV3628N, HBZDV3628LP, HBZDV3632N AND HBZDV3632LP
MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in
Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate
paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home
wall, floor or ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat. In USA see
local codes.
4
Warnings, Installations and Operations
5
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.
Thermostats are not permitted for vented (Decorative) gas fireplaces installed in the U.S.A
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product
warranties.
4. For safe operation, glass doors must be
closed.
5. When purging the gas line, the glass front
must be removed.
6. Do not strike or abuse glass. Take care to
avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other
than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and
draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be
replaced prior to operating this appliance.
14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.
22. Ensure that power to the Fireplace is turned off before servicing.
23. Do not operate this Fireplace without the glass front or with a broken glass.
24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified
installer, service agency, or the gas supplier.
25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstance s shall they
6
provide a primary heat source.
• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat (Not
permitted for vented gas fireplaces installed in the U.S.A.). In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burn er areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
• Never use your gas fireplace as a cooking device.
• Label all wires prior to disconnection when servicin g controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of
Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
• Have battery back-up power;
• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall:
• Be located in the room that houses the appliance or equip ment;
• Be either hard-wired or battery powered or both; and
• Shall comply with NFPA 720 (2005 Edition).
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment
at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Locating your Appliance
Fireplace Dimensions
(above or below grade)
Installing with Top Vent
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
A - Flat on a wall D - As a room divider
B - Across the corner E - Flat on wall corner
C - As an island F - Exterior wall
HBZDV36 -CVCK (Clean View Circulating Kit)
HBZDV36 louvered
7
Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable
insulation codes. Drywall must be installed over insulation to prevent
contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams). Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure. This allows for 1/2” in front of framing tabs for finishing
materials.
3. Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace. (louvered models only)
HBZDV36 Louvered
HBZDV36 WITH CVCK (CLEAN VIEW CIRCULATING KIT)
4. When installing horizontal with a 90 degree bend maintain a minimum
of two and a half (2.5”) inches above the bend in enclosures.
5. Hearth is not mandatory but is recommended for aesthetic purposes.
For HBZDV with louvers combustible floor can raise 1” above
the bottom of the fireplace. For HBZDV with CVCK (Clean
view Circulating Kit) floor or hearth can raise 7” above the
bottom of the fireplace with portions being combustible and
non combustible. See drawing below.
6. When installing MQHB36SW surround, the fireplace must be
raised a minimum of 3 1/2” above the finished floors, to
accommodate the wall surround. The fireplace may be raised
higher but the 60” clearance measured from the bottom of the
fireplace to the ceiling must be maintained at all times. (i.e.
For an 8ft ceiling, the unit can be raised only 36 inches.)
821⁄32" DIA.
11"
11"
TOP VIEW
For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any
horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.
8
HBZDV36CVCK - Framing and Facing Requirements
HBZDV36 WITH HB36CVCK (CLEAN VIEW CIRCULATING KIT)
HB36CVCK WITH MQHB36SW SURROUND
9
How to Install Clean View Kit (Cvck)
10
For HB36/HB42/HB47
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into sid e post (REF A). Using 1/2” DT
screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is
installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed,
bottom panel can be rotated forward for access to gas valve and fan system.
WARNING: Failure to position
the parts in accordance with these
diagrams or failure to use only parts
specifically approved with this
appliance may result in property
damage or personal injury.
.
Clearance to Combustibles
Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum
Enclosure of 42 to 43 inches 3 1/2 inches/89 mm / All Vent Systems
Top of 90 degree bend in
Enclosure over 43 inches 2 1/2 inches/64 mm / All Vent Systems
Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems
NOTE: When using the Clean View
Kit (CVCK) and installing optional
electrical components (i.e. Remote
Controls, variable speed control, and
or fan modules) locate them in the
Clean View access area, unless other
shielding devices like our IPI
Component box is used.
(NOTE -Floor) if installing the
appliance directly on
carpeting or other combustible
materials other than wood
flooring, the appliance shall be
installed on a metal or wood
panel, the full width and depth
of the appliance. Carpet may
extend 1 inch above the floor
of appliance.
For units with CVCK (Clean
View Circulating Kit) see
framing with CVCK to
establish floor heights
MQSW Wall Mount Surround Dimensions
Installation of MQ Wall Mount Surrounds
Remove the old CAP
(Control Access Panel), and
the Lower CVCK panel by
unscrewing the two support
screws and drilling out the
two rivets.
Remove the two upper
CVCK mounting screws
located at H2 as shown in
the figure below. IMPORTANT: KEEP ALL FOUR (4)
SCREWS TO REMOUNT
THE MODERN SURROUND
ASSEMBLY.
Slightly tilt the Modern Surround assembly so that
the upper tab will clear the CVCK door opening.
Slide the Modern Surround into the CVCK and
align the holes H1 and H2. Please note that the
ledge of the Modern Surround should rest on the
CVCK Kicker Ledge.
Using the previously removed screws, secure the
upper tab of the Modern Surround in to the CVCK
frame.
Swing lower portion of the Modern Surround into the CVCK
and align the mounting holes on the Lower Tab with the
holes on the CVCK Side Frame.
Using the previously removed screws in Step 1, secure the
Lower Tab to the CVCK side frame.
Replace the old CAP with the new CAP that accompanied
the Modern Surround kit.
Check Installation to make sure the Surround and CVCK is
secure.
Concave A B C D E F G H I J L
HB36 40
1
/249 1/232 1/221 5/89 1/29 1/28 1/221/25 1/232 7/
16
HB42 42 3/455 7/1636 7/1623 3/49 1/29 1/29 1/221/25 1/236 7/
16
HB47 48 3/461 7/1642 7/1629 3/49 1/29 1/29 1/2316 1/242 7/
16
Convex A B C D E F G H I J L
HB36 41 40
1
/232 7/1621 5/89 1/29 1/241 3/162 13/166 1/832 7/
16
HB42 42 15/1644 5/1636 7/1623 3/49 1/29 1/241 3/1631/86 7/1636 7/
16
HB47 48 50 7/1642 7/1629 3/49 1/28 3/441 3/163 3/47 1/842 7/
16
11
Clearances - HBZDV36 Mantels & Surrounds
Warning:
Combustible objects must not be placed on a non-combustible mantel unless the non-combustible
mantel meets the minimum height and width require ments for a combustible mantel.
12
Mantel Leg Clearances
Mantels
Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening.
See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any
height above the fireplace opening except when using MQHBSW.
Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF
GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.
Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.
For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).
Surrounds
If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to
prevent discoloration.
13
Fan Installation for HBZDV 36/42/47
Fan Installation instructions for HBZDV36/42/47
with or without CVCK (Clean View Circulating Kit)
1. Slide fan housing into unit and place over 2 Fan Retainer tabs.
Tabs are pre punched and bent up. Rubber g rommets at the base
of the fan should fit snugly ov er the tabs . *Note: When installing fan,
lay the fan on its bac k and slide into the Fireplace lengthwise . Once
inside the fan can be stood upright and slid behind the valve for
placement.
2. Note: For Fan Disc installation HBZDV units have been installed
with a sliding track system. Install the Thermodisc provided with the
Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2
leads exiting right side of fan housing into thermodisc. No w slide
disc assembly into thermodisc track, Fig 2. Place swivel handle of
disc assembly on track to lock into position. To service disc simply
pull swivel handle slide tow ards you while rotating handle to access
disc.
3. Wire Junction Box to 120v and wall mounted variable speed control. Install a duplex outlet to junction box and plug fan into outlet.
4. Turn the wall switch on (clockwise). Turn fireplace on. Once the
sensor in unit reaches operating temperature (approximately 10 to
15 minutes) the fan will turn on. The fan can be switched off if
desired by turning the wall switch fully counter clockwise .
5. To set the minimum fan speed. Remo ve the variable switch from
the wall mount. Turn the variab le speed w all controller to its minimum setting (fully counter clockwise). Use the set screw on the
side of variable speed controller to increase or decrease the minimum fan speed (lowering minimum fan speed will decrease sound
level created b y fan)
Reinstall switch into wall mount and cov er with face plate.
Parts List:
1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends)
1 ea variable speed control (wall mount type)
1 ea thermodisc
1 thermodisc mount assembly
Electrical Services
All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.
Note: All electric connections are to be made in accordance with
CSA Standard C22.1 - Canadian Electrical Code part I or with the
National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in
accordance with local codes.
WARNING:
Label all wires prior to
disconnection when servicing controls. Wiring errors
can cause improper and dangerous operation.
Verify proper operation after servicing.
Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL
CVCK (Clean View Circulating Kit).
If CVCK has been installed into Framing additional access is
provided by removing screws from bottom panel of CVCK.
See INSTALLING CLEAN VIEW KIT (CVCK). Page 9-10
CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM
Note: To service fan with CVCK kit installed see Remo ving Burner
System in manual.
WARNING:
Electrical Grounding Instructions.
This appliance is equipped with a three-pronged
(grounding) plug for your protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
14
Removing Burner System / Access Cover
If Fireplace has been installed with optional CVCK (Clean View
Circulating Kit) to service fan system or burner system controls,
the access cover and burner system will have to be removed
Access cover removal
1. Remove door, logs, brick panels, false bottom, burner grate
and burner from firebox.
2. Lift false bottom up (on applicable units only) from alignment
pins and remove. Burner grate (on applicable units only) is
fastened by 2 screws one right and left of grate, remove
screws and take out grate. Remove burner by loosening burner retainer tab screws and slide burner left off orifice. Access
cover is now exposed for removal.
3. Remove 10 screws holding access cover in place. Push down
on one corner of access cover to break seal of cover, once
loose cover can be slid under firebox bottom to expose gas
connection.
Removing Burner System
1. Disconnect gas line connection at burner system through
access cover opening.
2. Remove extension knobs and wiring from face of gas valve.
3. Undo screws holding back log holder (on applicable units
only) and remove. Remove screws from perimeter of burner
system pan, lift pan at one back corner and rotate pan up
from back of firebox. Make sure when tilting up and removing
burner system, that all fan and valve control wiring is disconnected. To re-install access cover / burner system remove old
Mil Pac sealant and apply new sealant. After new sealant is
applied reverse removal procedure to re-install parts.
* Caution high temperature sealant has been applied to access
cover and burner system pan. New sealant will have to be
applied when re-installing access cover and burner stem to
maintain the integrity of sealed combustion chamber. Mil Pac
part #840099 or Kingsman part # 1000-150MP sealant can
be purchased from your Kingsman retailer or distributor.
Warning:
Before starting removal of parts turn off
gas supply, disconnect 110 volts to fan system and
disconnect 110 volts to electronic ignition burner system
if applicable.
Warning:
All work should be performed by a
qualified and certified technician.
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
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