Kingsman HBZDV3624, HBZDV3628, HBZDV3632, HBZDV3624N, HBZDV3624LP Installation Instructions Manual

Installation Instructions

Model Number HBZDV3624, HBZDV3628, HBZDV3632

Zero Clearance Direct Vent Fireplace

Stock #’s: HBZDV3624N, HBZDV3624LP are

Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91

Stock #’s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP are

Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91

INSTALLER: Leave this manual with the appliance.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.

CONSUMER: Retain this manual for future reference.

Read this complete manual before beginning installation.

These instructions must be kept with the unit for future reference.

FOR YOUR SAFETY

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What To Do If You Smell Gas

Do not try to light any appliance.

Extinguish any open flame.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbour's phone.

If you can not reach your gas supplier, call the fire department.

For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.

A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: [phone]

Printed in Canada July 12, 2010 Part # 36HB-MAN

2

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any
undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble,
tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the
curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a
minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

3

Table of Contents

Pre-installation Questions and Answers………………………………….. 2
Operating Instructions………………………………………………………. 2
Table of Contents…………………………………………………………… 3

Mobile Home/Manufactured Housing Installation……………………...... 4

Warnings, Installations, and Operations………………………………….. 5-6
Installation Requirements for the Commonwealth of Massachusetts… 6

Locating your Appliance........................................................................ 7

Fireplace Dimensions............................................................................ 7

Framing for your Gas Fireplace............................................................. 8

HBZDV36CVCK .................................................................................... 9-10

MQSW Wall Mount Surrounds................................................................ 11

Clearances - HBZDV36 Mantels & Surrounds........................................ 12

Mantel Leg Clearances........................................................................... 13

Fan Installation........................................................................................ 14

Removing Burner System / Access Cover.............................................. 15

Brick Installation……………………………………………………………… 16
Installation of HB Porcelain Liners - HB36PL……………………………. 17
Door and Glass Information………………………………………………… 18
Appliance/Log Reference Chart/Log Placement…………………………. 18

Log Assembly for HBZDV3624/HBZDV3628.......................................... 19-23

MQRSP3 Rock Platform Assembly......................................................... 24

MQROCK1/MQRSP3 for HBZDV3624/28.............................................. 25-26

Installing Log Set C-60............................................................................ 27

Gas Line Installation and Gas Specifications.......................................... 28

Millivolt System, Lighting, & Burner Control............................................ 29

Burner System Maintenance................................................................... 30

Conversion Kit Instructions – PART A.................................................... 30-31

Gas Conversion Kit For Top Convertible Pilot PART B.......................... 32

Gas Conversion for Modulator – PART C............................................... 33

IPI Electronic Ignition System................................................................. 34-38

IPI Lighting Instructions.......................................................................... 39

Vent Termination..................................................................................... 40

General Vent Installation Information...................................................... 41

Installation Of Side Wall Venting............................................................. 41

Venting Table.......................................................................................... 42

Vertical Venting....................................................................................... 43

Parts List- Fireplace Part Numbers......................................................... 44

Parts List- Log Sets Required................................................................. 44

Parts List- Fireplace Accessories Options.............................................. 44

Parts List- Kingsman Fireplace Designer Doors..................................... 44

Parts List- Kingsman Burner Assembly and Valve System Parts........... 44-45

Parts List- Kingsman Miscellaneous Parts and Conversion Kits............ 45

Parts List- Kingsman Fireplace Venting.................................................. 45

Trouble Shooting The Gas Control System............................................ 46

Limited Lifetime Warranty....................................................................... 47

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.

THE HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP MAY BE INSTALLED IN MANUFACTURED (MOBILE)
HOMES AFTER FIRST SALE IN THE USA. IN CANADA THE HBZDV3628N, HBZDV3628LP, HBZDV3632N AND HBZDV3632LP
MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in
Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate
paint or protective coating to insure grounding.

Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home

wall, floor or ceiling, during installation of appliance or venting.

For required venting components see venting installation in appropriate section of this manual.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat. In USA see
local codes.

4

Warnings, Installations and Operations

5

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.

Thermostats are not permitted for vented (Decorative) gas fireplaces installed in the U.S.A

WARNING

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product
warranties.

4. For safe operation, glass doors must be
closed.

5. When purging the gas line, the glass front
must be removed.

6. Do not strike or abuse glass. Take care to
avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other
than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and
draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be
replaced prior to operating this appliance.

14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.

18. Do not operate appliance unless completely installed as per installation instructions.

19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.

20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.

21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.

22. Ensure that power to the Fireplace is turned off before servicing.

23. Do not operate this Fireplace without the glass front or with a broken glass.

24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified
installer, service agency, or the gas supplier.

25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

.

WARNING

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstance s shall they

6

provide a primary heat source.

• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.

Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat (Not

permitted for vented gas fireplaces installed in the U.S.A.). In USA see local codes.

Operations and Maintenance Instructions

For safe installation and operation note the following:

• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burn er areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.

• Never use your gas fireplace as a cooking device.

• Label all wires prior to disconnection when servicin g controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.

Installation Requirements for the Commonwealth of
Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the

requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;

• Have battery back-up power;

• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and

• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of

vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).

B. A carbon monoxide detector shall:

• Be located in the room that houses the appliance or equip ment;

• Be either hard-wired or battery powered or both; and

• Shall comply with NFPA 720 (2005 Edition).

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment
at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Locating your Appliance

Fireplace Dimensions

(above or below grade)

Installing with Top Vent

Island installation with a top vent is possible as long as the horizon­tal portion of the vent system does not exceed 20 feet (6.1 m).

A - Flat on a wall D - As a room divider
B - Across the corner E - Flat on wall corner
C - As an island F - Exterior wall

HBZDV36 -CVCK (Clean View Circulating Kit)

HBZDV36 louvered

7

Framing for your Gas Fireplace

Framing Specifications

1. Cold climate installation recommendation: When installing this fire­place against non insulated exterior wall or chase, it is recom ­mended that the outer walls be insulated to conform to applicable
insulation codes. Drywall must be installed over insulation to prevent
contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams). Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure. This allows for 1/2” in front of framing tabs for finishing
materials.

3. Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace. (louvered models only)

HBZDV36 Louvered

HBZDV36 WITH CVCK (CLEAN VIEW CIRCULATING KIT)

4. When installing horizontal with a 90 degree bend maintain a minimum
of two and a half (2.5”) inches above the bend in enclosures.

5. Hearth is not mandatory but is recommended for aesthetic purposes.
For HBZDV with louvers combustible floor can raise 1” above
the bottom of the fireplace. For HBZDV with CVCK (Clean
view Circulating Kit) floor or hearth can raise 7” above the
bottom of the fireplace with portions being combustible and
non combustible. See drawing below.

6. When installing MQHB36SW surround, the fireplace must be
raised a minimum of 3 1/2” above the finished floors, to
accommodate the wall surround. The fireplace may be raised
higher but the 60” clearance measured from the bottom of the
fireplace to the ceiling must be maintained at all times. (i.e.
For an 8ft ceiling, the unit can be raised only 36 inches.)

821⁄32" DIA.

11"

11"

TOP VIEW

For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any
horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.

8

HBZDV36CVCK - Framing and Facing Requirements

HBZDV36 WITH HB36CVCK (CLEAN VIEW CIRCULATING KIT)

HB36CVCK WITH MQHB36SW SURROUND

9

How to Install Clean View Kit (Cvck)

10

For HB36/HB42/HB47

CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.

1. Install optional fan kit (see Fan Instruction).

2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)

3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)

4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.

5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.

6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.

7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.

8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into sid e post (REF A). Using 1/2” DT

screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side

NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is
installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed,
bottom panel can be rotated forward for access to gas valve and fan system.

WARNING: Failure to position
the parts in accordance with these
diagrams or failure to use only parts
specifically approved with this
appliance may result in property
damage or personal injury.

.

Clearance to Combustibles

Clearance to Combustibles

Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum
Enclosure of 42 to 43 inches 3 1/2 inches/89 mm / All Vent Systems
Top of 90 degree bend in
Enclosure over 43 inches 2 1/2 inches/64 mm / All Vent Systems
Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems

NOTE: When using the Clean View
Kit (CVCK) and installing optional
electrical components (i.e. Remote
Controls, variable speed control, and
or fan modules) locate them in the
Clean View access area, unless other
shielding devices like our IPI
Component box is used.

(NOTE -Floor) if installing the
appliance directly on
carpeting or other combustible
materials other than wood
flooring, the appliance shall be
installed on a metal or wood
panel, the full width and depth
of the appliance. Carpet may
extend 1 inch above the floor
of appliance.
For units with CVCK (Clean
View Circulating Kit) see
framing with CVCK to
establish floor heights

MQSW Wall Mount Surround Dimensions

Installation of MQ Wall Mount Surrounds

Remove the old CAP
(Control Access Panel), and
the Lower CVCK panel by
unscrewing the two support
screws and drilling out the
two rivets.

Remove the two upper
CVCK mounting screws
located at H2 as shown in
the figure below. IMPOR­TANT: KEEP ALL FOUR (4)
SCREWS TO REMOUNT
THE MODERN SURROUND
ASSEMBLY.

Slightly tilt the Modern Surround assembly so that
the upper tab will clear the CVCK door opening.

Slide the Modern Surround into the CVCK and
align the holes H1 and H2. Please note that the
ledge of the Modern Surround should rest on the
CVCK Kicker Ledge.

Using the previously removed screws, secure the
upper tab of the Modern Surround in to the CVCK
frame.

Swing lower portion of the Modern Surround into the CVCK
and align the mounting holes on the Lower Tab with the
holes on the CVCK Side Frame.

Using the previously removed screws in Step 1, secure the
Lower Tab to the CVCK side frame.

Replace the old CAP with the new CAP that accompanied
the Modern Surround kit.

Check Installation to make sure the Surround and CVCK is
secure.

Concave A B C D E F G H I J L

HB36 40

1

/249 1/232 1/221 5/89 1/29 1/28 1/221/25 1/232 7/

16

HB42 42 3/455 7/1636 7/1623 3/49 1/29 1/29 1/221/25 1/236 7/

16

HB47 48 3/461 7/1642 7/1629 3/49 1/29 1/29 1/2316 1/242 7/

16

Convex A B C D E F G H I J L

HB36 41 40

1

/232 7/1621 5/89 1/29 1/241 3/162 13/166 1/832 7/

16

HB42 42 15/1644 5/1636 7/1623 3/49 1/29 1/241 3/1631/86 7/1636 7/

16

HB47 48 50 7/1642 7/1629 3/49 1/28 3/441 3/163 3/47 1/842 7/

16

11

Clearances - HBZDV36 Mantels & Surrounds

Warning:

Combustible objects must not be placed on a non-combustible mantel unless the non-combustible

mantel meets the minimum height and width require ments for a combustible mantel.

12

Mantel Leg Clearances

Mantels

Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening.
See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any
height above the fireplace opening except when using MQHBSW.

Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF
GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.

Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.
For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).

Surrounds

If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.

Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to
prevent discoloration.

13

Fan Installation for HBZDV 36/42/47

Fan Installation instructions for HBZDV36/42/47
with or without CVCK (Clean View Circulating Kit)

1. Slide fan housing into unit and place over 2 Fan Retainer tabs.
Tabs are pre punched and bent up. Rubber g rommets at the base
of the fan should fit snugly ov er the tabs . *Note: When installing fan,
lay the fan on its bac k and slide into the Fireplace lengthwise . Once
inside the fan can be stood upright and slid behind the valve for
placement.

2. Note: For Fan Disc installation HBZDV units have been installed
with a sliding track system. Install the Thermodisc provided with the
Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2
leads exiting right side of fan housing into thermodisc. No w slide
disc assembly into thermodisc track, Fig 2. Place swivel handle of

disc assembly on track to lock into position. To service disc simply
pull swivel handle slide tow ards you while rotating handle to access
disc.

3. Wire Junction Box to 120v and wall mounted variable speed con­trol. Install a duplex outlet to junction box and plug fan into outlet.

4. Turn the wall switch on (clockwise). Turn fireplace on. Once the
sensor in unit reaches operating temperature (approximately 10 to
15 minutes) the fan will turn on. The fan can be switched off if
desired by turning the wall switch fully counter clockwise .

5. To set the minimum fan speed. Remo ve the variable switch from
the wall mount. Turn the variab le speed w all controller to its mini­mum setting (fully counter clockwise). Use the set screw on the
side of variable speed controller to increase or decrease the mini­mum fan speed (lowering minimum fan speed will decrease sound
level created b y fan)

Reinstall switch into wall mount and cov er with face plate.

Parts List:

1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends)
1 ea variable speed control (wall mount type)
1 ea thermodisc
1 thermodisc mount assembly

Electrical Services

All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.
Note: All electric connections are to be made in accordance with

CSA Standard C22.1 - Canadian Electrical Code part I or with the
National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in
accordance with local codes.

WARNING:

Label all wires prior to

disconnection when servicing controls. Wiring errors

can cause improper and dangerous operation.

Verify proper operation after servicing.

Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL

CVCK (Clean View Circulating Kit).

If CVCK has been installed into Framing additional access is

provided by removing screws from bottom panel of CVCK.
See INSTALLING CLEAN VIEW KIT (CVCK). Page 9-10

CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM

Note: To service fan with CVCK kit installed see Remo ving Burner

System in manual.

WARNING:

Electrical Grounding Instructions.

This appliance is equipped with a three-pronged

(grounding) plug for your protection against shock

hazard and should be plugged directly into a properly

grounded three-prong receptacle. Do not cut or remove

the grounding prong from this plug.

14

Removing Burner System / Access Cover

If Fireplace has been installed with optional CVCK (Clean View
Circulating Kit) to service fan system or burner system controls,
the access cover and burner system will have to be removed

Access cover removal

1. Remove door, logs, brick panels, false bottom, burner grate
and burner from firebox.

2. Lift false bottom up (on applicable units only) from alignment
pins and remove. Burner grate (on applicable units only) is
fastened by 2 screws one right and left of grate, remove
screws and take out grate. Remove burner by loosening burn­er retainer tab screws and slide burner left off orifice. Access
cover is now exposed for removal.

3. Remove 10 screws holding access cover in place. Push down
on one corner of access cover to break seal of cover, once
loose cover can be slid under firebox bottom to expose gas
connection.

Removing Burner System

1. Disconnect gas line connection at burner system through
access cover opening.

2. Remove extension knobs and wiring from face of gas valve.

3. Undo screws holding back log holder (on applicable units
only) and remove. Remove screws from perimeter of burner
system pan, lift pan at one back corner and rotate pan up
from back of firebox. Make sure when tilting up and removing
burner system, that all fan and valve control wiring is discon­nected. To re-install access cover / burner system remove old
Mil Pac sealant and apply new sealant. After new sealant is
applied reverse removal procedure to re-install parts.

* Caution high temperature sealant has been applied to access

cover and burner system pan. New sealant will have to be
applied when re-installing access cover and burner stem to
maintain the integrity of sealed combustion chamber. Mil Pac
part #840099 or Kingsman part # 1000-150MP sealant can
be purchased from your Kingsman retailer or distributor.

Warning:

Before starting removal of parts turn off

gas supply, disconnect 110 volts to fan system and

disconnect 110 volts to electronic ignition burner system

if applicable.

Warning:

All work should be performed by a

qualified and certified technician.

Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

15

1. PLACE REAR BRICK PANEL AGAINST
REAR OF FIREPLACE.

2.LOOSEN SCREWS HOLDING BRICK
CLIPS IN POSITION. ROTATE CLIPS
UP OUT OF THE WAY. PLACE BOT­TOM OF SIDE BRICK OVER FRONT
LIP OF FIREPLACE AND ROTATE
PANEL INTO POSITION. ROTATE
BRICK CLIPS DOWN AND TIGHTEN
SCREWS.

1. REMOVE GLASS DOOR FROM THE
UNIT BY UNLATCHING THE 2 LATCH­ES ON TOP OF THE UNIT.

2. PLACE REAR BRICK PANEL UP
AGAINST THE REAR OF THE FIRE­BOX.

3. LOOSEN SCREWS HOLDING BRICK
CLIPS IN POSITION, MOVE CLIPS UP
OUT OF THE WAY AND PLACE SIDE
BRICKS UP TO REAR BRICK AND
FLUSH AGAINST SIDE WALL OF
FIREBOX. POSITION CLIPS OVER
BRICK AND TIGHTEN SCREWS.

4. REPLACE FALSE BOTTOM

5. INSTALL LOGSET AS PER INSTRUC­TIONS.

6. REATTACH DOOR.

Brick Installation

INSTALLING BRICK PANELS FOR

MODEL HBZDV3624 AND HBZDV3628

INSTALLING BRICK PANELS FOR MODEL HBZDV3632

16

Installation of HB Porcelain Liners - HB36PL

17

1. Remove Door from the fireplace by unlatching the 2 latches on top of unit.

2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re-

installed after the placement of the Back Panel. For HB4736, remove Brick Filler Panel (See Ref. 1).

3. Place Back Panel up against rear of firebox by tilting top of Back Panel towards you and sliding bottom of Back

Panel over burner system. For HB47PL, use supplied screw to attach Back Panel to firebox (See Ref. 2).

4. Loosen screws holding Brick Clip in place. Rotate Brick Clip out of the way and slide Side Panel up

against Back Panel. Side Panel tabs should engage top and bottom of Back Panel (See Ref. 3). Rotate

Brick Clip down over Side Panel and tighten screw.

5. Re-install Log Holder (and Brick Filler Panel if applicable) removed in step 2.Install Log Set as per

instruction and re-install Door.

Appliance/Log Reference Chart/Log Placement

The following is a list of models and appropriate log sets that can be used with each model. It is important that the appropriate
log set is used with the correct model in order for the appliance to work properly.

Door and Glass Information

Glass Cleaning

It will be necessary to clean the glass periodically. During start­up, condensation, which is normal, forms on the inside of the
glass and causes dust, lint etc. to cling to the glass surface.
Also, initial paint curing can deposit a slight film on the glass. It
is therefore recommended that initially the glass be cleaned two
or three times with non-abrasive

common household glass
cleansers and warm water. After that, the glass should be
cleaned two or three times a season depending on the circum­stances.

Glass Replacement

REPLACEMENT GLASS FOR BOTH
DIRECT VENT UNITS

Model Series HBZDV3624 can use either
tempered glass or Robax ceramic or coated
Neaoceram glass. Must be 5mm thick.

Only Robax ceramic or coated Neaoceram
glass may be used for replacement for
model HBZDV3628 and HBZDV3632. Must
be minimum 5mm thick.

To replace glass, clean all materials from
door frame. Scrape off old silicone down to
metal. Using a high heat silicone tempera­ture-resistant to 500°F (260°C) apply a con­tinuous bead of approximately 1/32” to all
four sides of frame and insert glass with new
gasket. Frame should be on flat surface,
with a small amount of weight pressing
glass into silicone. Let dry approximately 15
to 20 minutes. The door can be re-installed
by reversing Steps 1 & 2. Use caution when
removing broken glass, wear gloves.

Removal of the Glass Door

1. Remove the door by unlatching the 2 top latches. Simply
place 2 fingers in the grooves, pull towards you and lift
upwards slightly.

2. Once the top of the door is unlatched, simply pull outwards
and lift upwards to unlatch the bottom.

3. When re-installing the door place the bottom of the door in
first and secure with Top Latch assembly to the door.

Spring Replacement:

*Over time, spring may need to be replaced if tension is lost.

1. To remove the top latch, remove the 2 hex screws that secure
it in place. They are located in the firebox.

2. Once all the screws are removed the latches will slide out of
place.

3. There is 1 lock nut per latch. When replacing a spring, tighten
the lock nut until 2 threads are beyond the locknut. This is crit­ical for proper tension.

MQRSP3

Appliance LOGC42 LOGC43 LOGC44 LOGC60 MQROCK1

HBZDV3624N or LP

✔✔✔ ✔

HBZDV3628N or LP

✔✔✔ ✔

HBZDV3632N or LP

✔

Warning and Cautions.

• Do not clean when the glass is hot.

• Do not use abrasive cleaners.

• Using a substitute glass will void all product
warranties.

• Do not strike or abuse glass. Care must be
taken to avoid breakage of the glass.

• Do not operate this fireplace without the glass
front or with a broken glass.

18

FIGURE A - Log set Ember kit and Crushed rock

FIGURE B - Rear log holder.

Step (1) Units are equipped with screws or latches. To remove

glass door, either remove screws or unfasten latches and lift

door off bottom door retainer.

Step (2) Remove logs from carton and inspect each log.

Step (3) Verify to see that the ember plates (2 pcs) are between

front and back burner.

Step (4) Break glowing embers into thumbnail size. Place glow-

ing embers on to the surface of the front burner, to the surface of

the ember plates and over crossover to the same height as

ember plates. Height on front burner 1/2” to 3/4”. Height on

ember plates 3/4” to 1”. Do not cover back air openings on

ember plates.

Step (5

) Place front log over burner, against decorative

grate. Be sure that front log is tight up against the decorative

grate.

Ember

plate

Air

Opening

Log Assembly for HBZDV3624/HBZDV3628

LOGC42 - LOG C43 LOG PLACEMENT GUIDELINES

(4-PIECE LOG SET)

WARNING:

Failure to position

the parts in

accordance with

these diagrams or

failure to use only

parts specifically

approved with this

appliance may

result in property

damage or

personal injury.

19

Step (6) Place rear log on to the log retainer 1/2” away from back

of fireplace. (If refractory liner is used, make sure refractory liner is

installed first then back log is to be pushed up against it as tight as

possible.)

Step (7) Place right crossover log across front and back logs

using the log placement pin as a guide.

Step (8) Place left crossover log across front and back logs

using the log placement pin as a guide.

Step (9) Place decorative moon rock on bottom of fireplace to

simulate ash.

DO NOT PUT ANY ROCK ON BURNERS!

Step (10) Purge lines and test pilot operation.

Step (11) Replace glass door.

LOG C42 - LOGC43 LOG PLACEMENT (contin ued) - FOR MODELS HBZD V3624/HBZD V3628

20

Step (1) Position rear log over rear log holder and lower into

position. Be sure that the log does not sit on rear burner, but

behind and lower than burner.

Step

(2) Locate flat surface on Log (2) and place directly onto

left ember plate, push log fully to the right until it touches the

crossingtube.

21

LOGC44 PLACEMENT GUIDELINES - FOR MODELS HBZDV3624/HBZDV3628

1

FIGURE A - Log set Ember kit and Crushed rock

8

27

1

2

4

5

3

6

Step (3) Locate flat surface on Log (3) and place directly on to

right Ember plate, push log fully to the left until it touches Log (2)

Step (4) Remove Ember material from plastic bag, tear off dime

and nickel sized pieces and place directly onto front burner tube

and crossover tube. (NOTE: Do not place embers onto rear

burner tube)

Step (5) Position Log (4) into grooved areas of Logs (1) and (2).

Step (6) Position Log (5) into grooved area of Logs (1) and (3).

3

4

5

LOGC44 PLACEMENT GUIDELINES - FOR MODELS HBZDV3624/HBZDV3628

22

Step (7) Position Log (6) up against the the 2nd gr ate post from

the right, and position upper section of Log (6) into grooved area

of Log (5).

Step (8) Slide Log (7) between Log (1) and Log (2)

Step (9) Position Log (8) up against the 3rd grate post from the

right, and position upper section of Log (8) against Logs (2) and

(7).

Step (10) Place crushed rocks onto firebox bottom.

(NOTE: Do not place crushed rock onto burner tubes)

6

7

8

LOGC44 PLACEMENT GUIDELINES - FOR MODELS HBZDV3624/HBZDV3628

Note: If flame impingement on the rocks causes
sooting, you may have to move or remove one or
more rocks. Do not place rocks directly over top of
the burner tube.

23

Installing MQRSP3 Rock Platform Assembly - Fits HBZDV3624-28/4224-28

Installing rock platform to burner system with
pre-punched holes:

1.Remove the two factory installed screws located at the
back of burner system.

2.Center platform on burner system.

3.Fasten rock platform with screws removed in step 1

.

Installing rock platform to burner system
without pre-punched holes:

1.Use the rock platform as a template for the holes to be
drilled. Center platform on burner system 1” from the back
of firebox (Ref 1) and mark the location of holes to be
drilled.

2.Using a 1/8 drill bit, drill holes marked in step 1 and fasten
rock platform with the two supplied screws.

WARNING:

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically

approved with this appliance may result in property damage or personal injury.

24

MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28

PARTS LIST

MQRSP3 (ROCK PLATFORM)

2 SCREWS

STEP 1: Remove the 2 grate bar screws and remove the
grate bar.

STEP 2: Replace/reinstall the 2 screws from the grate
bar.

STEP 3: Using the rock platform mount holes, attach the
rock platform to the burner pan as shown.

STEP 4: Fill around the rock platform with lava rock.
Sprinkle vermiculite over top of the lava rock. Do not

place lava rock or vermiculite on the burner tube.

WARNING:

Failure to
position the parts in accordance
with these diagrams or failure to

use only parts specifically

approved with this appliance may

result in property damage or

personal injury.

25

MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28

STEP 5: Place rocks #1 onto the burner as shown. Do not

place rocks directly onto the burner tubes.

STEP 6: Place rocks #3 into position as shown. Do not

place rocks directly onto the burner tubes.

STEP 7: Place rocks #4 into position as shown.

STEP 8: Place rocks #6 into position as shown.

STEP 9: Place remaining rocks #3 and #4 into position as
shown or at random.

Finished Rock F3 Setup

Never place any of the rocks directly onto the burner

tubes.

26

Instructions for installing Log Set C-60

for Models HBZDV3632, HBZDV4232, and HBZDV4732

STEP 1: Log 1 is to be positioned onto Pin 1 with locating hole on bottom
of log. The rear right of Log 1 will be placed against stop. (Do not place
log on top of stop.)

STEP 2: Locate the two holes on bottom of Log 2 and position these down
onto the locating Pins 2 and 3.

STEP 3: Place log 3 behind the rear burner tube as shown in the
photograph.

STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.)
Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position
the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown.
Place flat area of Log 4 onto left rear burner log mount and push back against tab.

STEP 5: Place Log 5 against grate bars and position Log 6 along side of
Log 5 and onto Log 1 as shown in the photograph.

STEP 6: Place the narrow end of Log 7 onto Log 4. The left front of Log
7 should touch the firebox wall or brick panel.

STEP 7: Place Log 8 onto Log 3. The right front of Log 8 should touch
the firebox wall or brick panel. Verify that Logs 7 and 8 do not extend into
the glass front or enter into the flame path.

STEP 8: Place a small amount of glowing ember material onto the
front burner tube ends. (Too much ember material causes a blue flame.)
(When placing embers onto burner, leave an air space between the log
and the embers; this will help produce a yellow flame in these areas.)
Place rocks onto false bottom only. Do not place rocks onto burner tubes.

LOG 1 LOG 5

LOG 2 LOG 6

LOG 3 LOG 7

LOG 4 LOG 8

❶

❷

❸

❶

❷

❸

❶

❷

❹

❸

❶

❷

❹

❺

❻

❸

❶

❷

❹

❺

❻

❽

❼

❸

❶

❷

❹

❺

❻

❽

❼

PIN 2

PIN 3

PIN 1

STOP

R

R R

R

E

E

E

R

LOBE

WARNING:

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically

approved with this appliance may result in property damage or personal injury.

27

Gas Line Installation

Gas Specifications

Top Flue Top Flue

Models HBZDV3624N HBZDV3624LP HBZDV3628N HBZDV3628LP HBZDV3632N HBZDV3632LP

Fuel Natural Propane Natural Propane Natural Propane
Gas Control Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable Millivolt adjustable
Maximum Input 24,000 BTU High 22,000 BTU High 28,000 BTU High 26,000 BTU High 30,500 BTU High 29,200 BTU High

14,000 BTU Low 15,000 BTU Low 20,000 BTU Low 19,000 BTU Low 20,600 BTU Low 22,200 BTU Low

Maximum Output n/a n/a 21,000 BTU 19,500 BTU 22,900 BTU 21,900 BTU
Orifice Size #42 #53 #37 #52 #36 #51
(0 - 4500 ft)
Air Shutter 1/8” – .125” Fully Open .218” – 7/32” Fully Open .187” – 3/16” .312 – 5/16”
Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT
Gas Supply Pressure Minimum Normal Maximum
Natural Gas 5.5” 7” 9”
Liquid Propane 11” 11” 12”
Manifold Pressure Natural Gas Liquid Propane

Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa
Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2
installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1. The gas pipeline can be brought in through
either the right or the left side of the appli­ance. A knoc k out is pro vided at either loca­tion to allow for the gas pipe installation and
testing of any gas connection.

2. The gas control inlet is 3/8” NPT. Typical
installation layout f or rigid pipe is shown at
right.

3. When using copper or flex connector, use
only approved fittings. Always provide a
union so that gas line can be easily discon­nected for burner or fan servicing. See gas
specification for pressure details and ratings.

4. When a vertical section of gas pipe is
required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter. Consult with the
local gas utility if any questions arise concerning pipe sizes.

6. A 1/8” NPT plugged tappings are accessible f or test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an appro v ed leak testing solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at
test pressures in excess of 1/2 PSIG (3.5 KP a).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valv e during any pressure testing of the gas sup­ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

Note: The gas line connection may be made of 1/2” rigid pipe or an approved flex connector. Since some municipalities have additional
local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the
National Fuel Gas code ANSI Z223.1 in the U.S.A.

Important: Always check for gas leaks with

a soap and water solution. Do not use open
flame for leak testing.

For the state of Massachusetts a T-handle gas shut-off
valve must be used on a gas appliance. This T-handle gas
shut-off valve must be listed and approved by the state of
Massachusetts. This is in reference to the state of
Massachusetts state code CMR238.

28

29

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss

of life.

A This appliance has a pilot which must be lighted by hand. When

lighting the pilot, follow these instructions exactly.

B Smell all around the appliance area for gas. Be sure to smell next

to the floor because some gas is heavier than air and will settle on
the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light an appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

BEFORE LIGHTING

• Immediately call your gas supplier from a neighbour’s phone. Follow the
gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C Use only your hand to push or turn the gas control knob. Never use

tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire
or explosion.

D Do not use the appliance if any part has been under water. Immediately

call a qualified service technician to inspect the appliance and to
replace any part of the control system which has been under water.

1. Stop! Read the safety information above this label.

LIGHTING INSTRUCTIONS

2. Set the thermostat to lowest setting.

3. Turn off all electrical power to the appliance.

4. Locate valve under the burner assembly.

5. If the control knob is not already in the off position, i.e. the word
“OFF” in the 9 o’clock position, then push in the gas control knob
slightly and turn 3 clockwise to “OFF”. NOTE: Knob cannot be
turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do
not use force.

6. Wait five [5] minutes to clear out any gas. If you then smell gas.
STOP! Follow “B” in the safety information above on this label. If
you don’t smell gas then go to the next step.

7. Now push in the control knob slightly and turn 4 counter-clockwise
to the “PILOT” position.

TO TURN OFF THE APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be
performed.

3. Open the control access door.

Recommended Maximum Lead Length (Double Wire)

When Using Wall Switch or Thermostat

Wire Size Max. Length

14ga 100ft [30.4m]
16ga 64ft [19.5m]
18ga 40ft [12.1m]
20ga 25ft [7.6m]
22ga 15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO

MILLIVOLT SWITCHES OR THERMOSTAT.

8. Push in the control knob all the way and hold it. With the other hand
push in the red ignitor button until you hear a click. Now observe closely
the pilot burner located on the rear center-left hand side of the main
burner. If a flame has appeared then continue to depress the control
knob for 20 seconds. If the flame did not appear then continue to
depress the red ignitor button every 5 seconds until a flame is
established. NOTE: If after 30 seconds a flame has not yet been
established then turn the control knob back to the off position and
repeat steps 5, 6 & 7.

9. Once the pilot has been established hold the control knob in the
depressed position for approximately 25 seconds before releasing. If
the flame goes out then repeat steps 7 and 8.

10. Now turn the control knob to the “ON” position. The burner will not light
unless the wall switch thermostat or remote control is turned “ON” or in
the case of the thermostat there is a call for heat.

11. Close the access door and turn all electrical power back to the
appliance.

4. Push in the gas control knob slightly and turn 3 clockwise to the “OFF”
position. Do not force.

5. Replace control access panel.

Burner System Maintenance

30

It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This
operation should be performed by your dealer or a qualified technician.

-CAUTION-

Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all
electrical connections to the appliance. Allow the appliance to cool to room temperature. Note
that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main
burner was never on. Exercise caution when working within the area.

-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-

Monthly Flame Inspection

It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems
with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.

Flame should appear similar to the above picture.

Conversion Kit Instructions – PART A

Kit Number Description Pilot Orifice

3624HB -CKLP
3628HB -CKLP
3632HB -CKLP
3624HB -CKNG
3628HB -CKNG
3632HB -CKNG
3624HB -CKLPI
3628HB -CKLPI
3632HB -CKLPI
3624HB -CKNGI
3628HB -CKNGI
3632HB -CKNGI
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label

as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition
system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK
TESTING.

LP Conversion

-Millivolt-

NG Conversion

-Millivolt-

LP Conversion

-IPI -

NG Conversion

- IPI -

1001-P167SI

#30 (977.167)

1001-P165SI

#51 (977.165)

1001-P168SI

#35 (977.168)

1001-P166SI

#62 (977.166)

Burner Orifice

Brass (1000-255)

#53
#52
#51
#42
#37
#36
#53
#52
#51
#42
#37
#36

Brass Nipple Air Shutter Hi/Lo Regulator

1000-253closed
1000-253closed
1000-P201VE
1000-253closed
1000-253closed
1000-P201VE
1000-253closed
1000-253closed
1000-P201VE
1000-253closed
1000-253closed
1000-P201VE

Fully Open
Fully Open

5/16”

1/8”
7/32”
3/16”

Fully Open
Fully Open

5/16”

1/8”
7/32”
3/16”

1001-P202SI

(0.907.202)

1001-P201SI

(0.907.201)

1002-P014SI

(0.907.014)

1002-P016SI

(0.907.016)

Conversion Kit Instructions – PART A

31

The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the
conversion.

Caution:

PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD

BEFORE PROCEEDING WITH CONVERSION.

WARNING: This conversion kit shall be installed
by a qualified service agency in accordance with the
manufacturer's instructions and all applicable codes
and requirements of the authority having jurisdiction.
If the information in these instructions is not followed
exactly, a fire, explosion or production of carbon
monoxide may result causing property damage,
personal injury or loss of life. The qualified service
agency is responsible for the proper installation of
this kit. The installation is not proper and complete
until the operation of the converted appliance is
checked as specified in the manufacturer's
instructions supplied with the kit.

1. Remove the 2 ember plates from the burner. This step
may not be required, depending on the type of burner
assembly.

2. Loosen the 2 screws holding the burner in place.

3. Slide the burner to the left to expose the orifice.

4. Before going any further you need to verify which
pilot system is in use. If there is a spring clip below
the pilot hood then proceed to STEP 5 in PART B.

5. Remove the 2 screws that hold the pilot to the bracket.

6. Remove the 2 screws that attach the pilot bracket to the
firebox bottom.

7. Remove the pilot bracket to expose the pilot assembly.

8. Remove the pilot tube and nut from the pilot assembly
using a 10mm wrench; slide the tube and nut down. You
may have to tap the pilot hood lightly to release the pilot
orifice. Place new pilot orifice into the pilot assembly
and reinstall the pilot tube and nut. Tighten with wrench.
Reinstall pilot bracket at this time.

9. Remove main orifice using a 1/2" wrench and replace
with new conversion orifice.

10. Adjust the primary air setting to the correct setting as
specified in the manual or label plate. To adjust the air
setting, loosen the screw on the side of the tube and
rotate to the correct opening using a drill bit or tape
measure. Retighten screw. Reinstall burner at this time
reversing STEPS 3, 2 and 1.

11. Follow instructions supplied with the conversion HI/LO
to convert the valve from one type of fuel to the other.

12. Check for gas leaks around the pilot burner tube and
face of valve.

13. Attach conversion label to label plate on bottom of unit,
writing information as needed.

32

Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B

Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This
information should be considered as supplemental to the Appliance Manufacturer’s Instructions.

WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas

appliance installer.

1. Shut off the gas supply to the appliance.

2. Allow the pilot burner to cool to room temperature.

WARNING: Touching a hot pilot burner can
result in injury.

3. The pilot hood is held in place by spring pressure.
Remove the hood by pulling it directly up from the
pilot bracket (a).

4. Insert a 5/32” or 4mm Allen wrench into the
hexagonal key-way of the injector (b), and rotate it
4 counter-clockwise until it is free of the injector
journal (c).

5. Verify that the new injector is proper for the
application. The injector size is stamped on the
side of the injector near the top. LPG injectors have
a groove machined around their circumference
near the top, while NG injectors do not have a
groove (e). Refer to the Appliance Manufacturers
instruction sheet for the proper injector size.

6. Insert the Allen wrench into the end of the injector.
Then, insert into injector journal, and rotate the
injector clockwise until a torque of 9 in-lbs is
achieved.

7. Replace the pilot hood by aligning the tab on the
base of the hood with the slot in the side of the pilot
journal, and push the hood down, directly onto the
pilot bracket (d). The hood must sit squarely on the
bracket for proper operation. Check to insure that
the hood is properly seated onto the pilot bracket.

(a)

(c)

(b)

(d)

(e)

WARNING: This conversion kit must only be applied as part of a conversion kit supplied by the appliance

Manufacturer for the specific appliance, and type of gas being converted.
INSTALLER NOTICE: These instructions must be left with appliance.

W

-

W

33

ARNING!-

Gas Conversion for Modulator – PART C

-

ARNING!-

IPI Electronic Ignition System

Overview

The IPI system is an advanced burner controller that
provides you with the option of having either a
Standing-Pilot, or an intermittent igniting system. This
alternating mode is controlled by the CPI/IPI Switch
(Continuous Pilot Ignition/Intermittent Pilot Ignition)
located on the IPI System Box. The difference between
a Standing-Pilot and an Intermittent-Pilot is in whether
the pilot stays lit or shuts off:

In Standing-Pilot, the pilot assembly is lit by the IPI
Main Module and continues to stay lit until 1) the
CPI/IPI Switch is switched to the IPI position; 2) a loss
of electrical power (battery and AC source), 3) the
flame sensor loses its signal, 4) the fuel supply discon­tinues, or 5) the IPI Main Module malfunctions.

In the Intermittent-Pilot mode, the pilot shuts off when
the appliance is not in use. The advantage of this mode
is that fuel is not consumed when the fireplace is not
operating.

NOTE: In some jurisdiction, Intermittent-Pilot is
required. That means the pilot cannot remain lit when
the appliance is not operating.

Components

The core of the IPI system is the Main Module and the
IPI Valve. With these two components the system is
able to operate a gas fireplace. There are also other
components available to complement the IPI system.

IPI System Cover

: Is essential in keeping the compo-

nents at their proper operating temperatures. DO NOT

OPERATE THE APPLIANCE WITHOUT THIS
COVER.

Modulating Servo Motor

: Is an add-on valve compo­nent that permits HI/LO functionality to be controlled by
the remote. Contrary to this feature is a Manual HI/LO
Control Knob. The Modulating Servo Motor requires
the Remote system to be present.

Backup Battery Pack

: This component permits the IPI system to operate without the need for an external AC Adapter

power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still

operable.
Remote Receiver

: This component provides the capability of controlling the appliance with a wireless remote trans-

mitter. There are two switches to note on the receiver module:
The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually

turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner
completely OFF. The position of the slide switch designates these functions respectively.

The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated
remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is
sufficient electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite
the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this
lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery
Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the sys­tem. Leave the power off for approximately 25 seconds to clear its lockout.

34

the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring

35

the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will
sound to indicate the system is programmed and ready to be used.

NOTE: The Remote Receiver module can also be located outside
of the appliance to a maximum of 6ft away installed in a certified
deep wall switch electrical box (2-3/4” depth). For this configuration
an extension wiring harness (P/N: 1001-P904SI) is required.

Electrical Supply in Series

: The entire IPI system can be powered by a
single power source (i.e. by the AC Adapter). This is advantageous if
you do not want to supply extra batteries. To achieve this simply con­nect the AC Adapter into the Remote Control wiring harness instead of
the main IPI harness. From the Remote wiring harness, use its male
plug-in connector and connect it to the female plug-in in the main IPI
harness. Now the circuit is complete. So the way it works is that electri­cal power is supplied to the Remote Receiver module and then pro­ceeds to the Main IPI module. Furthermore, note that a Backup Battery
Pack is not required in this configuration. Instead, batteries in the
Remote Receiver act as the backup supply.

36

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

Receiver Module

37

.584.523/521/221
1001-P221SI

Receiver Module
.584.523/521/221
1001-P221SI

Receiver Module

38

.584.523/521/221
1001-P221SI

Receiver Module
.584.523/521/221
1001-P221SI

IPI Lighting Instructions

WARNING

1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.

2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or
removed.

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier

than air and will settle on the floor.

C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to

inspect the fireplace and replace any part of the control system and any gas control which has been under water

WHAT TO DO IF YOU SMELL GAS

1. Turn off all gas to the fireplace.

2. Open windows.

3. Do not try to light any appliance.

4. Do not touch any electric switch; do not use any
phone in your building

.

5. Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.

6. If you cannot reach your gas supplier, call the fire
department.

LIGHTING INSTRUCTIONS

1. STOP! Read the above safety information on this label.

2. Remove batteries from Receiver and/or Battery Backup Pack.

3. Turn off all electric power to the fireplace.

4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot
by hand.

5. Open the glass door.

6. Turn manual shutoff valve clockwise to OFF position (located behind the access panel).

7. Wait five [5] minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above
safety information on this label. If you don’t smell gas go to the next step.

8. Turn manual shutoff valve counter-clockwise to ON position.

9. Close the glass door.

10. Turn on all electric power to the fireplace, and re-install batteries into the Transmitter/Receiver and/or Battery
Backup Pack.

11. Turn ON the switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation
Manual for activation.

TO TURN OFF GAS

1. Turn OFF all electric power to the fireplace if service is to be performed, including removing batteries from the
Remote Transmitter/Receiver and/or Battery Backup Pack.

2. Access door inside the firebox must be removed to access the manual shutoff valve.

3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the fire­place shut off valve.

39

Vent Termination

NOTE: Clearances are to the edge of terminal plate, add 6­3/4” to clearances to arrive at center line.

NOTE: Local Codes or Regulations may require different

clearances.

Termination

It is imperative that the vent termination be located observing the
minimum clearances as shown. There must not be any obstruc­tion such as bushes, garden sheds, fences, decks or utility build­ings within 24” from the front of the termination plate.

Do not locate termination where excessive snow or ice build-up
may occur. Be sure to check vent termination area after snow
falls and clear to prevent accidental blockage of venting system.
When using snow blowers, make sure snow is not directed
towards vent termination area.

General Venting Information

The gas fireplace is approved to be vented either through the
side wall or vertically through the roof.

This appliance is approved with Kingsman flex vent system and
also approved for use with Simpson Duravent Direct Vent System
(model DV-GS series), AmeriVent Direct Vent Pipe System and
Selkirk Direct Temp.

Kingsman flex vent system can be used with Simpson Duravent
Direct Vent termination’s (model DV-GS series).

When using Simpson Duravent, AmeriVent Direct Vent pipe, or
Selkirk Direct Temp a Kingsman/Duravent adapter must be used.

ONLY VENTING COMPONENTS SPECIFICALLY APPROVED
AND LABELED FOR THIS FIREPLACE MAY BE USED.

Venting terminal shall not be recessed into a wall or siding. If fin­ishing the outside wall with vinyl or wood siding it is recommend­ed that a Siding Shield be installed, Part Number ZDVSSLR.

1 -In accordance with the current

CSA B149.1, Natural Gas and Propane

Code

.

2 -In accordance with the current

ANSI Z223.1/NFPA 54, National Fuel Gas

Code

.

3 -A vent shall not terminate directly above a sidewalk or paved driveway that is

located between two single family dwellings and serves both dwellings.

4 -Permitted only if veranda, porch, deck, or balcony is fully open on a mini-

mum of two sides beneath the floor.

5 -Clearance in accordance with local installation codes and the requirements

of the gas supplier.

Minimum clearance to combustibles on venting is 1” with
the following exceptions as follows:
Top of horizontal 1

1

/2”.

Top of 90 degree elbow in an enclosure 42-43” is 3

1

/2”.

Top of 90 degree elbow in an enclosure over 43” is 2

1

/2”.

V ent Terminal

Air Supply

Area Where Terminal Not Permitted.

A - Clearance above grade, veranda, porch, deck, or balcony 12

inches (30cm) minimum.

1-2

B - Clearance to window or door that may be opened. 12 inches (30cm)

minimum for appliances 100 000 Btuh (30 kW) and lower , in Canada.
9 inches

2

(23cm) for appliances 50 000 Btuh and lower , in USA.

C - Clearance to permanently closed window minimum 12 inches

(30cm) recommended to prevent condensation on window, in
Canada. 9 inches

2

(23cm) for appliances 50 000 Btuh and

lower, in USA.

D - Vertical clearance to ventilated soffit located above the termina-

tion within a horizontal distance of 2 feet (60cm) from the center
line of the termination. 18 inches (46cm) minimum.

5

E - Clearance to unventilated soffit 12 inches (30cm) minimum.
F - Clearance under veranda, porch, deck or balcony 12 inches

1

(30cm) minimum.4US

5

G - Clearance from a perpendicular inside wall or outer corner to

the edge of the vent terminal plate is 3” (minimum).

H - Clearance to each side of center line extended above

meter/regulator assembly 3 feet (91cm) within a height 15
feet (4.5m) above the meter/regulator assembly.

I - Clearance to service regulator vent outlet 3feet (91cm)

minimum.

1 US5

J - Clearance to non-mechanical air supply inlet to building or the

combustion air inlet to any other appliance: In Canada, 6 inch­es (15cm) for appliances ≤10,000 Btuh (3kW), 12 inches

1

(30cm) minimum for appliances >10,000Btuh(3kW) and
≤100,000 Btuh (30kW), 36 inches (91cm) for appliances
>100,000 Btuh (30kW). In the USA, 6 inches

2

(15cm) for appli­ances ≤10,000 Btuh (3kW), 9 inches (23cm) for appliances
>10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), 12 inches
(30cm) for appliances >50,000 Btuh (15kW).

K - Clearance to a mechanical air supply inlet 6 feet (1.8m) mini-

mum.

1

,in Canada. In USA, 3 feet (91cm) above if within 10

feet

2

(3m) horizontally.

L - Clearance above paved sidewalk or a paved driveway located

on public property 7 feet (2.1m) minimum.

3

M - Clearance above highest point of exit on roof 18 inches

(45cm).

N - Clearance to perpendicular wall 24 inches (60 cm).

(Recommended to prevent re-circulation of exhaust products. For additional
requirements check local codes.)

V

40

General Vent Installation Information

Installation Of Side Wall Venting

1. The minimum distance from the bottom of fireplace to centre of vent is 34 inch (85 cm) (See
Figure 1). Cut a hole through the wall allowing for a 11” x 11” (inside diameter) in combustible
walls for wall thimble or an 8” diameter hole in a non-combustible wall (See Figure 2).

2. Note clearance to combustible as stated on pages 7 & 8.

3. Select the approximate vent length, precise measurements are not needed as your flex pipe
can be expanded to twice its shipped length for ease of installation.

4. To install wall thimble centre over 11” x 11” (inch) framing from both sides of wall and secure.
Route flex vent pipe through wall thimble (See Figure 1).

5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First
attach the four inch (4”) flue pipe to the vent termination with sealant, and secure with the four
screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as
required. Then attach the seven inch (7”) pipe by the same method.

6. Mount vent termination and seal to wall using caulking around the wall thimble to weather
proof. After installing the vent termination, double check to make sure the pipe extends proper­ly through wall thimble and into vent termination.

7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end
of pipe. First attach the four inch (4”) flue pipe to fireplace with sealant, and secure with the
four screws provided. At this time verify that the spacer springs are attached properly to the
(4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make
sure it is levelled and properly positioned and secured.

9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal
strapping bands.

10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed,
Part Number ZDVSSLR.

Note: Vent Termination must not be recessed into wall or siding.

Note: W all Thimb les

cover com­bustible wall up
to 11” thick.

FIG. 1

RIGID OR HARD PIPE

When using Simpson Duravent, AmeriVent pipe, IC C Excel Direct, Metal Fab Sure-Seal DV and or
Selkirk Direct Temp a Duravent hardpipe adapter must be used (part # ZDVDFA for fireplaces and part #
ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by Simpson
Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, Metal Fab Sure-Seal DV for installation of
pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high
temp sealant to all joints of pipes, adapters and termination, when using Kingsman F lex(Z-Flex)Venting
venting and Simpson Durav ent v enting.

NOTE: Increase framing depth by one inch when using hardpipe.

Flex Pipe Venting

Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be
expanded to twice their lengths e.g. 4ft. to 8ft. Fully e xpand pipe and cut off e xcess .

Do not use more than 2 couplers to extend short pipes. Single sections are pref erred in an installation
attaching at the fireplace and termination.

Place the spring spaces provided approximately ev ery two feet to stabiliz e 4” fle x in the center of 7” fle x.
When forming bends place spring in bend or before and after. (See Fig. 1).

Horizontal runs require support metal straps every 2 feet. In off set installation support straps should be
used to stabilize pipe.

Expand 4” and 7” flex pipe to the point that the 7” protrudes appro ximately 2 to 3 inches past outer wall and the
4” flex protrudes appro ximately 2 to 3 inches past the 7” fle x. See Fig. 1. Attach the 4” pipe to the termination
first and secure with sealant and four screws then attach the 7” fle x to the termination with caulking and four
screws. Termination may then be moved bac k to the outer wall and attached to home scre wing into the fram­ing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same
attaching hole as the top of termination after termination has been caulked for water proofing.

Use Hi Temp Sealant

Apply a bead of mill pac high temp sealant to all joints and use four screws to secure each pipe at fireplace,
termination and any joint if joining any sections of pipe.

NOTE: It is critical to the proper and safe operation
of this fireplace that on all connections the inner
liner and the outer casing are both caulked with lib­eral amounts of sealant. Do not use any kind of
tape or silicone other than that recommended in
this manual, Mill Pac Sealant

FRAMING DIMENSION
Combustible Wall

Cut a 11” hole through exterior wall and frame as
shown below.

Non combustible Wall

Cut or drill 8” or 204mm diameter hole.

OPTIONAL
CLAMPS

FIGURE 1

MAX. DISTANCE BETWEEN SPACERS 2 FEET
SPRING SPACERS

OPTIONAL
CLAMPS

SEAL WITH HIGH TEMP. SEALANT

SEAL WITH HIGH TEMP. SEALANT

WARNING: DO NOT mix parts from different systems unless

stated in the manual.

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components
specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV­GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

41

Venting Routes And Components

42

Since it is very important that the vent system maintain its bal­ance between the combustion air intake and the flue gas
exhaust, certain limitations as to vent configurations apply and
must be strictly adhered to.

The table showing the relationship between vertical and horizon­tal side wall venting will help to determine the various vent
lengths.

The maximum horizontal run with the 90 degree bend at the fire­place flue outlet is 4 ft/122cm (Figure #1). The maximum horizon­tal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure
#2). Note: 1/4” vertical rise is required for every 12” of horizontal
run.

The maximum number of 45 degree bends per side wall installa­tion is two (2) in the horizontal run and then you must reduce the
length of the horizontal by 18 inches for each 45 degree bend.

The maximum vertical run is 40 ft/12.2 meters.

Special Note: For each 45 degree bend installed in the hori­zontal run, the length of the horizontal run must be reduced
by 18” (45cm). This does not apply if the 45 degree bends
are installed on the vertical part of the vent system.

Example: If according to the table, the length of the horizontal

run is 10 feet, and two 45 degree bends are required, the hori­zontal run length must be reduced to 7 feet.

2 additional 90° bends or equals are allowed. The horizontal run
must be reduced by 36” per each 90° bend, or 18” per each 45°
bend.

Important: Always locate the fireplace in such a wa y that a minimum
of offsets and/or horizontal runs are required. 1/4” v ertical rise is
required for ev ery 12” horizontal run.

How To Use The Horizontal Vent Table

1. Determine the height of the system and the number of bends
required.

2. Having determined the vertical distance determine the maxi­mum horizontal section allowed.

3. Vent table has been established for 90˚ horizontal/vertical
runs. With use of flex pipe distance not having 90˚ bends will
not fall into vent table standards. See Fig. B.

Horizontal Venting Table From Bottom of Fireplace

for venting to a maximum of 40 ft. (12.2 meters)

T otal Vertical Max T otal Horizontal

Feet Meters Feet Meters

4 1.2 5 1.5
5 1.5 8 1.2
6 1.8 12 3.7
7 2.1 20 6.1
8 2.4 20 6.1

9 2.7 20 6.1
10 3.0 20 6.1
11 3.4 20 6.1
12 3.7 20 6.1
13 4.0 20 6.1
14 4.3 20 6.1
15 4.6 20 6.1
16 4.9 20 6.1
17 5.2 20 6.1
18 5.5 20 6.1
19 5.8 20 6.1
20 6.1 20 6.1
25 7.5 15 4.6
30 9 10 3.0
40 12.2 0 0

Example A:
If the vertical dimension

from the floor of the fire­place is 6ft, the horizontal
run to the wall flange of the
vent termination must not
exceed 12ft.

NOTE: The final location
of the fireplace must be
such that the horizontal
vent dimensions fall with­in those stated on the
graph. The Maximum
Vertical vent run is 40ft.
(12.2 meters).

Important: Minimum clear-

ance between vent pipes
and combustible materials is
1 inch (25mm).

It is recommended for Propane Horizontal Installations
that the venting should be a minimum of one foot vertical off
the flue before the elbow on any horizontal runs of one foot
or greater. This allows for cleaner combustion and greatly
reduces carboning and cleaning of glass. (Does not apply
to Back Flue Models).

Venting Straight Up Through Roof

1. An Attic Insulation Shield must be installed where the vent
passes from a lower living space into an attic space where
the chimney is not enclosed. It is designed to keep insula­tion materials away from the chimney. See Fig. 1.

2. When installing the Attic Insulation Shield where the chim­ney passes from a living space to an attic space, install the
shield from below and nail in place using 1” spiral nails.

3. A fire stop must be installed on the bottom side of the
joists when passing through a ceiling or floor. If an attic
insulation shield is to be used, a fire stop is not required.

Roof Flashing

Ensure that you have the proper roof flashing by checking your
roof pitch using a level and two rulers, or by using a roof pitch card.
See figure below.

Slide a Roof Flashing suitable to your roof slope over the vent.
Place the edge of the flashing plate that will be on the higher part
of the roof slope under the shingles. Both the sides and the lower
edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles
and nail the plate to the roof deck, then cement the shingles
to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and
nail in place to the roof deck. Use 12 nails with neoprene washers
or cover the heads with a suitable waterproof mastic.

Wrap the storm collar around the vent above the flashing. Secure
the ends together loosely with nut and bolt supplied. Slide the col­lar down the vent until it comes in contact with the flashing. Tighten
the bolt and seal the Storm Collar to the vent with a suitable water­proof non-combustible mastic.

The flashing and storm collar should be painted to match the roof
shingles. This will extend its life and improve the appearance.
Clean, prime and paint with suitable painting products.

43

Using Flex Bends

4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.

5. When using 45˚ bends a bend support is required directly
above the highest bend.

6. When installing a bend in a joist area a minimum of 21/2”
clearance to combustible to the top of bend must be main­tained, sides and bottom of pipe, a 1” clearance to com­bustibles must be maintained. If running horizontal
through an area a 11/2” minimum clearance to the top of
the horizontal pipe must be maintained.

7. Maximum vertical height of system should not exceed 40
feet.

8. Use roof support and 7” rigid pipe at roof level. Flex not
permitted within roof support.

9. When penetrating the roof a rigid 7” galvanized pipe must
be used. Attach the 7” flex to the 7” rigid with high temper­ature sealant, secure with four screws assuring the flex
and rigid pipe are secured. 4” flex pipe must be secured
the same way with 4 screws but must penetrate the 4” flex
and 4” section of termination. Attach 7” rigid pipe to 7” ter­mination with sealant and screw with 4 sheet metal
screws. (See Fig. 3).

10.Vertical termination clearance is 18” (inches) above the
roof, measured from highest point of exit on the roof line.

11.Support vertical pipes to maintain minimum of one inch or
greater clearances to combustibles.

Vertical Venting in Cold Climates

In cold climate conditions where
temperatures go below -10 degrees
Celsius or 14 degrees Fahrenheit,
we recommend that the chase be
insulated and where the vent pipe
enters into the attic space that the
pipe be wrapped with an insulated
mylar sleeve. This will increase the
temperature of the vent and help the
appliance to vent properly in cold
weather conditions.

It is also important in vertical vented
direct vent appliances that the appli­ance be operated daily during the
winter months as this will help stop
the Termination from freezing up. We
recommend using a thermostat set
at room temperature to allow the
unit to cycle.

For IPI models it may be necessary
to set the appliance to Standing Pilot
mode to maintain heat in the cavity.
The purpose of this procedure is to
prevent cold air from penetrating the
chimney and then onto the living
space. Therefore, when the internal
temperature is slightly elevated the
fireplace is able to freely exhaust its
combustion and hence making it
easier to startup

Fireplace Part Numbers

HBZDV3624N (Millivolt) Fireplace decorative rated NG, Tempered
HBZDV3624NE (IPI) Glass, 22,000 BTU with Glowing Ember

Bed, bedroom approved

HBZDV3624LP (Millivolt) Fireplace decorative rated LP, Tempered
HBZDV3624LPE (IPI) Glass, 22,000 BTU with Glowing Ember Bed,

bedroom approved

HBZDV362

8N (Millivolt) Fireplace Heater Rated NG, Ceramic Glass,

HBZDV3628NE (IPI) 28,000 BTU with Glowing Ember Bed

BRA-MHA

HBZDV3628LP (Millivolt) Fireplace Heater Rated LP, Ceramic Glass,
HBZDV3628LPE (IPI) 26,000 BTU with Glowing Ember Bed

BRA-MHA

HBZDV3632N (Millivolt) Fireplace Heater Rated NG, Ceramic Glass,
HBZDV3632NE (IPI) 30,500 BTU at 75% efficient. Approved for

bedroom and mobile home.

HBZDV3632LP (Millivolt) Fireplace Heater Rated LP, Ceramic Glass,
HBZDV3632LPE (IPI) 29,200 BTU at 75% efficient. Approved for

bedroom and mobile home.

FIREPLACE REQUIREMENTS
Grills or CVCK (clean view circulating kit)(Required

for each unit)

HB36CVCK CVCK(clean view circulating kit) no grill

required
HB36GBA Grill Kit - Classic Builder Antique Brass
HB36GBC Grill Kit - Classic Builder Chrome
HB36GBP Grill Kit - Classic Builder Polish Brass
HB36GBL Grill Kit - Black
HB36PBL Panel Grill Kit - Black

LOG SETS or ROCK KIT (Required for each unit)

LOGC42 Log Set - 4 pce. - Classic Oak (ZDV3320,

HB3624/28, HB4224/28 Series)
LOGC43 Log Set - 4 pce. - Traditional Oak (ZDV3320,

HB3624/28, HB4224/28 Series)
LOGC44 Log Set - 8 pce. - Burnt Oak (ZDV3320,

HB3624/28, 4224/28 Series) Not for use in

back flue models.
LOGC60 Log Set - 7 pce. - Burnt Oak (HBZDV3632,

HBZDV4232, HBZDV4732 Series)
MQROCK1 Rock Set (HBZDV 3624, 3628, 4224, 4228)
MQRSP3 Rock Platform and screws

(HBZDV 3624, 3628, 4224, 4228)

Fireplace Wall Mount Finishing Surrounds for CVCK Kits

MQHB36SWCCBL Surround Concave Black

(Coverage 40 1/2” H x 49 1/2” W)
MQHB36SWCCPW Surround Concave Pewter

(Coverage 40 1/2” H x 49 1/2” W)
MQHB36SWCVBL Surround Convex Black

(Coverage 41” H x 40 1/2” W)
MQHB36SWCVPW Surround Convex Pewter

(Coverage 41” H x 40 1/2” W)

Fireplace Surrounds

HB36SAB Surround - Antique Brass

(Coverage 1/2” H x 41 1/8” W)
HB36SBL Surround - Black

(Coverage 35 1/2” H x 41 1/8” W)
HB36SCR Surround - Chrome

(Coverage 35 1/2” H x 41 1/8” W)
HB36SPB Surround - Polish Brass

(Coverage 35 1/2” H x 41 1/8” W)
HB36SLAB Suround Slim Line - Antique Brass

(Coverage 35 1/4” H x 37 1/2” W)

HB36SLCR Surround Slim Line - Chrome

(Coverage 35 1/4” H x 37 1/2” W)

Parts List

Fireplace Surrounds

HB36SLPB Surround Slim Line - Polish Brass

(Coverage 35 1/4” H x 37 1/2” W)

HB36SLBL Surround Slim Line - Gun Metal Black

(Coverage 35 1/4” H x 37 1/2” W)

Overlays

HB36ADTH Arch Door Frame - Top Half Black
HB36ADDX Arch Door Frame - Deluxe Black
HB36ADDA Arch Door Frame - Double Arch Black
HB36ADDD Arch Door Frame - Double Door Arch Black

Accessories

Z36FK Fan Kit w/Variable Speed Wall Mount Control

(Temperature Sensing)
Z1MT Thermostat Millivolt Wall Mount
Z80PT Thermostat Programmable Digital Millivolt

Wall Mount (1F80-40)
Z1RC Remote Control Millivolt (On/Off with LED) (Model I)
ZART Remote Control Thermostat Millivolt (Model K)
RMCBN Remote Control - Basic - Natural Gas

(On/Off, Hi/Lo Flame Adjustment)
RMCBP Remote Control - Basic - Liquid Propane

(On/Off, Hi/Lo Flame Adjustment)
DCHS Remote Control Heatshield
HB36RLC Refractory Liner Classic
HB36RLT Refractory Liner Traditional
HB36RLH Refractory Liner Herring Bone

Designer Doors for 36” Fireplaces - Operative

HB36DDA1BL Designer Door Arch - Series 1 - Black
HB36DDTA1A Trim - Antique for Designer Arch - Series 1
HB36DDTA1C Trim - Chrome for Designer Arch - Series 1
HB36DDTA1P Trim - Polish Brass for Designer Arch - Series 1
HB36DDS1BL Designer Door Straight - Series 1 - Black
HB36DDTS1A Trim - Antique for Designer Straight - Series 1
HB36DDTS1C Trim - Chrome for Designer Straight - Series 1
HB36DDTS1P Trim - Polish for Designer Straight - Series 1

Child Safety Screens

HB36CSS Child Safety Screen - 36” HBZDV Fireplaces
HB36PSK Pull Screen Kit for CVCK

Replacement Burner Assembly

3624HB-BNGSI Burner Assembly - Natural Gas c/w Valve System

(HBZDV3624N)

3624HB-BLPSI Burner Assembly - Liquid Propane c/w Valve

System (HBZDV3624LP)

3628HB-BNGSI Burner Assembly - Natural Gas c/w Valve System

(HBZDV3628N)

3628HB-BLPSI Burner Assembly - Liquid Propane c/w Valve

System (HBZDV3628LP)

3632HB-BNGSI Burner Assembly - Natural Gas c/w Valve System

(HBZDV3632N)

3632HB-BLPSI Burner Assembly - Liquid Propane c/w Valve

System (HBZDV3632LP)

44

Valve System Parts - New Top convertible SIT (Millivolt)

1000-P136WR Thermopile GOAI-524
1001-P069SI Electrode Sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
1001-P165SI Orifice Pilot NG 977.165 TC SIT
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P508SI HT Cable 16
1001-P633SI Valve Nova LP Hi/Lo 0820633
1001-P634SI Valve Nova NG Hi/Lo 0820634
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT

Valve System Parts - IPI System

Electronic Ignition/Remote Control IPI

EGTRC Remote Control IPI (Thermostat)
EGTMRCN Remote Control IPI

(Thermostat/Modulating - NG)

EGTMRCP Remote Control IPI

(Thermostat/Modulating - LP)

EGTFRCN Remote Control IPI

(Thermostat/Modulating/Fan - NG)

EGTFRCP Remote Control IPI

(Thermostat/Modulating/Fan - LP)

Electronic Ignition Replacement Parts IPI

1002-P001si Valve IPI (NG; ON/OFF)
1002-P002si Valve IPI (LP; ON/OFF)
1006-P002si Valve IPI (NG; Hi/Lo)
1006-P603si Valve IPI (LP; Hi/Lo)
1002-P047si Pilot Assembly (LP)
1002-P033si Pilot Assembly (NG)
1002-P089si Spark Electrode (Long)
1002-P113si Electrode Flame Sensor (Long)
1002-P302si IPI Ignition Board
1002-P850si AC Wall Adapter
1002-P12BH Battery Pack
1002-P912si Wiring Harness
1002-P166si Orifice Pilot (NG #62)
1002-P168si Orifice Pilot (LP #35)
1002-P013si Stepper Motor (NG)
1002-P012si Stepper Motor (LP)
1002-P016is Hi/Lo Regulator (NG)
1002-P014si Hi/Lo Regulator (LP)

Miscellaneous Parts

1000-150GE #Silicone GE Red IS806 #736
1000-150MP #Hi-Temp Mill Pac Sealant 840099
1000-214 #Piezo-Igniter 1244-17 MARK 21
1000-215 #Pal Nut (18MMXI.5MM) Blk (1364.03)
1000-218 #Switch Ivory (1451/001)
1000-227 #Cover Ivory (86001/001)
1000-255 #Orifice Brass - (State Size)
1000-EMBER #Moon Rock
2000-080 #Thermodisc 2450 (For Blower)
2000-081 #Blower Motor QLN65/2400
1000-085 #Control Variable Speed KBWC-13BV
1000-306 Thermalcord - Adhesive Back for Door Frame
36HB-310 Ceramic Glass - For All HBZDV3600
36HB-311 Tempered Glass - For HBZDV3624 Model
36HB-123 Upper Door Spring

Kingsman Fireplace Venting

Catalog
Number Description

ZDVHSK Horizontal Vent Starter Kit - 3 FT Length

Horizontal V ent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.

ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length

Horizontal V ent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.

FDVVT40 Vertical Vent Termination converts from

15’-40’ to under 15’
FDVHT Horizontal Vent Termination
FDVHSQ Horizontal Square Termination
ZDVST Horizontal Snorkel Termination

(34” Tall, 24” Center to Center)
FDVHSCU Safety Cage for Horizontal Termination
ZDVAIS Attic Insulation Shield
ZDVVOS Offset Support
ZDVFS Firestop Spacer
ZDVRS Roof Support
ZDVWT Wall Thimble (Horizontal V enting)
ZDVSSLR Siding Shield - Large Return
ZDV48GP Galvanized Pipe 7” Dia. x 48”

(Vertical Installations)
ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12)
ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12)
ZDVAF3 Flashing 7” c/w Storm Collar Flat
ZDV7SC Storm Collar 7”
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’

Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’

Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’

Expanded

*Kits are complete with spring stand-offs, silicone.
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4SS Spring 4” Standoff Spacer
ZDVDFA Simpson Dura-V ent Fireplace Adapter

(for ZD V33/36/42/47, ZDV6000, MDV31 & HB models)
ZDVHSKSQ Horizontal Square Termination Vent Starter Kit -

3 FT Length

Horizontal V ent T ermination, Wall Thimb le,

Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit -

5 FT Length

Horizontal V ent T ermination, Wall Thimb le,

Wall Thimble, 60” Flex Pipe, Mill Pac
FDVHSQ Horizontal Square Vent T ermination

Parts List

Conversion Kit (Sit Valve Only) (Millivolt)

3624HB-CKLP LP Conversion Kit for HBZDV3624 (Millivolt)
3624HB-CKNG NG Conversion Kit for HBZDV3624 (Millivolt)
3628HB-CKLP LP Conversion Kit for HBZDV3628 (Millivolt)
3628HB-CKNG NG Conversion Kit for HBZDV3628 (Millivolt)
3632HB-CKLP LP Conversion Kit for HBZDV3632 (Millivolt)
3632HB-CKNG NG Conversion Kit for HBZDV3632 (Millivolt)

Conversion Kit (Sit Valve Only) (IPI)

3624HB-CKLPI LP Conversion Kit for HBZDV3624 (IPI)
3624HB-CKNGI NG Conversion Kit for HBZDV3624 (IPI)
3628HB-CKLPI LP Conversion Kit for HBZDV3628 (IPI)
3628HB-CKNGI NG Conversion Kit for HBZDV3628 (IPI)
3632HB-CKLPI LP Conversion Kit for HBZDV3632 (IPI)
3632HB-CKNGI NG Conversion Kit for HBZDV3632 (IPI)

45

Trouble Shooting The Gas Control System

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem Possible Causes Corrective Action

Spark igniter will not light. Defective or misaligned Check for spark at electrode and pilot: if no spark and electrode

electrode at pilot. wire is properly connected, replace igniter.
Defective igniter Using a match, light pilot. If pilot lights, turn off pilot and push the

(push-button) red button again. If pilot will not light - check gap at electrode and

pilot should be 1/8” to 1/4” to have a strong spark.

Pilot will not stay lit after carefully Defective thermocouple Check pilot flame. Must impinge on generator and thermocouple.
following lighting instructions. (flame switch where applicable) Clean and/or adjust pilot for maximum flame impingement on

generator and thermocouple. Replace thermocouple if pilot will
not hold. (Hand tight 1/8 turn on replacement)

Defective valve magnet. Replace valve, if pilot won’t hold after the thermocouple is

replaced.

Pilot burning, no gas to burner, Wall switch or wires defective. Check wall switch and wires for proper connections. Jumper wire
Valve knob “ON”, Wall across terminals at wall switch. If burner comes on, replace
Switch “ON” defective wall switch. If okay, jumper wires, across wall switch

wires at valve. If burner comes on, wires are faulty or connec
tions are bad.

Generator may not be Check generator with millivolt meter. Take reading at generator
generating sufficient voltage. terminals of gas valve. Should read 325 millivolts minimum while

holding valve knob depressed in pilot position and wall switch
“off” Replace faulty generator if reading is below specified mini

mum.
Plugged burner orifice. Check burner orifice for stoppage and remove.
Defective automatic valve Remove wall switch wires from gas valve. Install jumper wires

operator. from top bottom terminals of gas valve. Turn valve on “ON”. If

main burner does not light, replace valve.

Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame impingement

blowing (high) causing the pilot on generator and thermocouple.
safety to drop out.

Flame lifts off burner and goes out Inner 4” liner has come off flue Attach 4” liner to flue or termination using screws, silicone and
in less than 30 seconds or termination, flame is starving clamps as stated in manual

for oxygen

Flame lifts off burner on Improper installation of firebrick. Be sure to position firebrick against firebox walls and be sure to
one side while the rest of Firebrick is likely leaning. use brick clips attached to the inner side of firebox.
the flame remains lit.

WARNING:

BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

46

BASIC ONE YEAR WARRANTY

During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials
or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate
schedule and any repair work must be done through an authorized Kingsman dealer.

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against
materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our
distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair
or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal
to the distributors component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given
in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being
replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime
Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of
manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood,
or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other
damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair
of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components
(e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting
or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency
resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including
additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit.
We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition
of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized
to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied
warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental
or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclu­sions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statu­tory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service,
please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support
and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No. Serial No. Date installed

Dealer or Contractor Name :

*

To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

LIMITED LIFETIME WARRANTY

This Limited Lifetime Warranty applies only while the unit remains at the site of the original
installation and only if the unit is installed inside the continental United States, Alaska, Hawaii,
and Canada. The warranty applies only if the unit is installed and operated in accordance
with the printed instructions and in compliance with applicable installation and building codes
and good trade practices.

The Ultimate in Design, Engineering & Quality