Kingsman GLMVF38MVN, GLMVF38MVP, GLMVF40MVP, GLMVF40MVN Owner's Operating & Installation Manual

1
VENTED & VENT-FREE GAS LOG
Owner’s Operation and Installation Manual
Listed Certified for USA and CANADA
GLMVF38MVN, GLMVF38MVP, GLMVF40MVN, GLMVF40MVP
Vent-free:
Certified to USA standards: ANSI Z21.11.2 - 2007
Vented: Certified for USA and Canada: ANSI Z21.60/2003, ANSI Z21.60a/2003, ANSI Z21.60b/2004,
Warning
If the information in this manual is not followed exactly, a fire or explosion my result causing property damage, personal injury, or loss of life.
– Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer,
service agency, or the gas supplier.
Warning
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to “Air for Combustion and Ventilation” section of this manual, page 7.)
Warning
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or thegas supplier.
Warning
These gas logs sets are for installation in a masonry solid fuel burning fireplace, a U.L. listed manufactured solid fuel burning fireplace. The vent free gas log sets are also AGA design, certified for vent free Universal Fireboxes.
2340 Logan Ave., Winnipeg, MB, Canada, Phone: (204) 632-1962 • Printed in Canada • July 27, 2009 • PART #38GL-MAN
Minimum Fireplace Dimensions:
see page 11
This appliance must be installed by a licensed plumber or gas
fitter in the Commonwealth of Massachusetts and meet the
requirements of 527 CMR 30 and 248 CMR.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
2
3
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time, keep burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
PRE-INSTALLATION QUESTIONS and ANSWERS
4
TABLE OF CONTENTS
SECTION PAGE
Gas Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Local Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air for Combustion and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Providing Adequate Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Determining Air Flow for Firebox Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ventilation Air From Inside Building . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ventilation Air From Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Mantel Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Installing Into Existing Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installing Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attaching Log Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing GLMVF38 Burner System and LOGF38 Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LOGF38 Placement Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17
Installing GLMVF40 Burner System and LOGC31 Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
LOGC31 Placement Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20
Cleaning and Servicing of Burner / ODS Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Millivolt Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Illustrated Parts List for GLMVF38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Illustrated Parts List for GLMVF40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GAS SPECIFICATIONS
VENT FREE - VENTED GAS LOG SETS
Burner Log Set Fuel BTU Manifold Orifice Primary Rate Min/Max Model Required Type Input Pressure Size Air Screw Inlet Press.
GLMVF38MVN LOGF38 Natural Gas 23,300 - 38,000 1.6” - 3.5” 32 0.218” Open na 5.5/10”
GLMVF38MVP LOGF38 Liquid Propane 26,100 - 37,000 6.3” - 10” 50 3/8” Open na 11/13”
* The Burner and Log Set are ordered separately. Only the LOGF38 Log Set may be used with the GLMVF38MVN and
GLMVF38MVP
GLMVF40MVN LOGC31 Natural Gas 25,925 - 38,230 1.6” - 3.5” 32 1/8” Open na 5.5/10”
GLMVF40MVP LOGC31 Liquid Propane 24,215 - 30,500 6.3” - 10” 49 3/8” Open na 11/13”
* The Burner and Log Set are ordered separately. Only the LOGC31 Log Set may be used with the GLMVF40MVN
and GLMVF40MVP. Burner comes with 31C-B Log 2 or 31C-A only.
5
DANGER
CARBON MONOXIDE POISONING
MAY LEAD TO DEATH!
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15 feet (4.5 meters) outside the room that houses your gas appliance.
SAFETY INFORMATION WARNINGS
WARNINGS
Important: Read this owner’s manual carefully and com­pletely before trying to assemble, operate, or service this logset. Improper use of this logset can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and / or nausea. If you have these signs, the heater may not be working properly. Get
fresh air at once! Turn off gas appliance. Have appliance serviced. Some people (such as pregnant women, persons
with heart or lung disease, persons with anemia and those at high altitudes) are more affected by carbon monoxide than others. Make certain you read and understand all warnings.
1. Use correct gas type for your appliance. Do not convert from one gas type to another.
2. If this appliance is for use with Propane gas, do not place propane supply tank(s) inside any structure. Locate propane supply tank(s) outdoors.
3. If you smell gas: – Shut off gas supply. – Do not try to light any appliance. – Do not touch any electrical switch; do not use any phone in your building. – Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. – If you cannot reach your gas supplier, call the fire department.
4. Do not use the appliance for burning trash or cooking. Never place matches, paper, garbage, or any other material on top of logs or logs into flame.
5. Warning: Always operate appliance with front fire- place screens closed and glass doors open.
6. Make sure any safety screen or guard removed for ser­vicing is in place before running appliance.
7. Never run appliance in a small, closed room. Open the door into next room to help ventilate.
8. If appliance shuts off, do not relight until you provide fresh outside air. If appliance keeps shutting off, have it serviced.
9. Do not run appliance: – where flammable liquids or vapors are used or stored. – under dusty conditions.
10. Surface of appliance becomes very hot when operating. Keep children and adults away from hot surface. Appliance will remain hot for some time after shut­down. Allow surface to cool before touching.
11. Do not use this appliance if any part has been sub­merged under water. Immediately call a qualified tech­nician to inspect the appliance and to replace any part of the control system and gas control which has been under water.
12. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.
13. Never install the appliance: – in a bedroom, bathroom, mobile home, or recreational vehicle. – where curtains, furniture, clothing, or other flammable objects are less than forty-two inches (42”) from the front
of the appliance. – in high traffic areas. – in windy or drafty areas.
14. Disconnect the appliance and its individual shut off valve from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig, (3.5kPa).
Warning: Failure to position parts in accor-
dance with these diagrams or failure to use only
part specifically approved with this heater may
result in property damages or personal injury.
This appliance is equipped for
(Natural or Propane) Gas.
Field conversion is not permitted.
6
SAFETY INFORMATION WARNINGS Cont.
15. Isolate the appliance from the gas supply piping system by closing its individual manual shut off valve during any pres­sure testing of the the gas supply piping system at test pressure equal or less than 1/2 psig.
16. Do not use any type of after-market blower that fits inside the fireplace. Drafts created by these type of blowers may cause sooting.
17. Turn off appliance and let cool before servicing. Only a qualified service person should install, service and repair appliance.
18. Inspect the appliance before use and at least annually by a professional service person. Frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is important that control compartment, burner and circulating air passage of the appliance be kept open.
19. When operated for the first time, there will be some smell from the appliance. this will diminish and disappear after a few hours of operation.
20. Keep burner and control compartment clean. See installation and operating instructions accompanying heater.
21. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
22. Young children should be carefully supervised when they are in the same room with the appliance.
23. Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
24. Do not use a blower insert, heat exchanger or other accessory not approved for use with this heater.
25. Warning: Do not operate ceiling fans in same room as the vent free appliance.
26. Must be installed by a licensed gasfitter in the Commonwealth of Massachusetts. Complies to code 527CMR.
27. Unvented gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1, also known as NFPA 54*. Firebox must be electrically grounded in accordance with the National Electrical Code, ANSI/NFPA 70 (latest edition).
*Available from:
American National Standards Institute, Inc. National Fire Protection Association, Inc. 1430 Broadway Batterymarch Park New York, NY 10018 Quincy, MA 02260
7
AIR FOR COMBUSTION AND VENTILATION
Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and door s to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireboxes, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation:
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction 2. Unconfined Space 3. Confined Space.
The information on pages 8 through 10 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in building of usually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one
perm (6 x 10-11 per pasec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on openable windows and doors and c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and
floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 9. If your home does not meet all of the three criteria above, proceed to page 11.
Confined and Unconfined Space
The National Fuel Gas Code (ANSI Z223.1, 1992 Section 5.3) defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
*Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING AIR FLOW FOR FIREBOX LOCATION
Determining if You Have a Confined or Unconfined Space
Use the work sheet on the next page to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install logset plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
WARNING
This firebox shall not be installed in a confined space unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
IF INSTALLING IN CANADA OR AS A VENTED APPLIANCE PROCEED TO PAGE 12!
8
AIR FOR COMBUSTION AND VENTILATION Cont.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = ______________ cu. ft. (volume of space)
Example: Space size 22ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total
volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support. ______________ (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free logset __________________ Btu/Hr
Gas water heater* __________________ Btu/Hr
Gas furnace __________________ Btu/Hr
Vented gas heater __________________ Btu/Hr
Gas firebox logs __________________ Btu/Hr
Other gas appliances* + __________________ Btu/Hr
Total = __________________ Btu/Hr
Example: Gas water heater 40,000 Btu/Hr
Vent-free firebox with log heater + 39,000 Btu/Hr
Total = 79,000Btu/Hr
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the
outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
__________________ Btu/Hr (maximum the space can support)
__________________ Btu/Hr (actual amount of Btu/Hr used)
Example: 63,300 Btu/Hr (maximum the space can support)
79,000 Btu/Hr (actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the
space can support. You must provide additional fresh air. Your options are a follows:
A. Rework work sheet, adding the space of an adjoining room. If the extra space provides and unconfined space, remove
door to adjoining room or add ventilation grills between rooms, See Ventilation Air from Inside Building, page 9.
B. Vent room directly to the outdoors. See ventilation Air
from Outdoors, page 10.
C. Install a lower Btu/Hr logset, if lower Btu/Hr size makes
room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the
space can support, the space is an unconfined space.
You will need no additional fresh air ventilation.
WARNING
If the area in which the firebox and gas log heater may be operated is smaller than that defined as an unconfined space, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3.
9
AIR FOR COMBUSTION AND VENTILATION Cont.
VENTILATION AIR FROM INSIDE BUILDING
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12” of the ceiling and one within 12” of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 4). You can also remove door into adjoining room (see option 3, Figure 4). Follow the National Fuel Gas Code NFPA
54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
FIGURE 4 - Ventilation Air from Inside Building
WARNING
Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Loading...
+ 19 hidden pages