Kingsman FDV200, FDV200P, FDV200N, FDV200LP, FDV200PN Installation Instructions Manual
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Installation Instructions
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Model Number FDV200 - FDV200P
Free Standing Direct Vent Gas Stove
Stock #’s: FDV200N, FDV200LP, FDV200PN, FDV200PLP,
FDV200NE, FDV200LPE, FDV200PNE, FDV200PLPE are
Certified to: ANSI Z21.88-2009, CSA 2.33-2009
INSTALLER: Leave this manual with the appliance.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other
ases, unless a certified kit is used.
CONSUMER: Retain this manual for future reference.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada October 22, 2010 Part # 200-MAN
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Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any
undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble,
tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the
curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burni ng at a
minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
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Table of Contents
Pre-installation Questions and Answers………………………………….. 2
Operating Instructions………………………………………………………. 2
Table of Contents…………………………………………………………… 3
Mobile Home/Manufactured Housing Installation……………………...... 4
Warnings, Installations, and Operations………………………………….. 5-6
Installation Requirements for the Commonwealth of Massachusetts… 6
Installation And Operation...................................................................... 7
Locating your Appliance........................................................................ 7
Gas Line Installation............................................................................... 8
Gas Specifications.................................................................................. 9
Operating And Maintenance Instructions................................................ 10
General Glass Information...................................................................... 11
Installation Of Brick Panel Kit.................................................................. 11
Installation Instructions for LOGC200..................................................... 12
Optional Fan Kit Installation.................................................................... 13
Millivolt System, Lighting, and Burner Control........................................ 14
Burner System Maintenance................................................................... 15
Conversion Kit Instructions -Part A........................................................ 15-16
Gas Conversion for Top Convertible Pilot -Part B.................................. 17
Gas Conversion for Modulator – Part C.................................................. 18
IPI Electronic Ignition System................................................................. 19-23
IPI Lighting Instructions........................................................................... 24
Vent Termination..................................................................................... 25
General Venting Information................................................................... 26
How To Use The Vent Table.................................................................. 27
Vent Pipe Assembly................................................................................ 28
Horizontal Vent Installation..................................................................... 28-29
Vertical Venting Over 15 Feet................................................................. 30
Vertical Vent Installation......................................................................... 31
Parts List................................................................................................. 32-33
Trouble Shooting The Gas Control System............................................ 34
Limited Lifetime Warranty....................................................................... 35
MOBILE HOME/MANUFACTURED HOUSING INSTALLATION
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions
and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for
Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NCBS A225.1, and with CSA
Z240.4 Mobile Home Standard in Canada.
WARNING: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling,
during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
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THE FDV200N, FDV200PN, FDV200LP and FDV200PLP MAY BE INSTALLED IN MANUFACTURED (MOBILE)
HOMES AFTER FIRST SALE.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National
Electrical Code in Canada.
Appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer
to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
For Pedestal Models attach two points inside the Pedestal base to the floor.
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Warnings, Installations and Operations
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Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.
In the U.S.A
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
WARNING
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product
warranties.
4. For safe operation, glass doors must be
closed.
5. When purging the gas line, the glass front
must be removed.
6. Do not strike or abuse glass. Take care to
avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other
than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and
draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be
replaced prior to operating this appliance.
14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be requir ed due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.
22. Ensure that power to the Fireplace is turned off before servicing.
23. Do not operate this Fireplace without the glass front or with a broken glass.
24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified
installer, service agency, or the gas supplier.
25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
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provide a primary heat source.
• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
• The Burner/Log Assembly has been engineered and p ermanently adjusted for proper flame control.
• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
• Never use your gas fireplace as a cooking device.
• Label all wires prior to disconnection when servicing contro ls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of
Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
• Be powered by the same electrical circuit as the appliance or equipment such that onl y o n e service switch services
both the appliance and the carbon monoxide detector;
• Have battery back-up power;
• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall:
• Be located in the room that houses the appliance or equipment;
• Be either hard-wired or battery powered or both; and
• Shall comply with NFPA 720 (2005 Edition).
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment
at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
INSTALLATION AND OPERATION
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FDV200 FDV200P
A27
1
⁄8”28
1
⁄2”
B23
1
⁄4”21
3
⁄4”
C17
1
⁄2”17
1
⁄2”
D 15” 15”
E 4” Dia 4” Dia.
F5
1
⁄8”5
1
⁄8”
G 7” Dia. 7” Dia
NOTE: It is recommended
that a Carbon Monoxide (CO)
Detector be installed in or
near bedrooms and on all
levels of your home. Place a
detector about 15 feet (4.5
meters) outside the room that
houses your gas appliance.
LOCATING YOUR APPLIANCE
The unit should be placed on a hard, stable surface. The appliance may be installed directly on carpeting, tile or other
combustible material with no additional floor protection being required.
This unit has been tested in a Alcove the minimum size of Alcove is Depth 30", Height 55.5", Width 52.5".
THE FOLLOWING MINIMUM DISTANCES TO COMBUSTIBLES MUST BE
OBSERVED TO ENSURE SAFE OPERATION OF YOUR STOVE.
A
B
C
D
E
F
Minimum distance to combustibles
6” from side of unit
3” from back of unit
3” from side of unit in corner (45°) installation
4” from top of 90° elbow
2
1
⁄2” from top of horizontal pipes, all other
existing pipes 1” clearances to combustibles
1” clearance to combustibles on vertical venting
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1. The gas pipeline is brought into the unit on the back left side of the unit.
2. The gas control inlet is 3/8". Typical installation layout for rigid pipe is shown below.
3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can
be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for installation, a condensation trap is needed.
See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8" iron pipe with gas minimum pressure of 5.5" w.c. must be used for supply
from the gas meter. Consult with the local gas utility if any questions arise concer ning pipe sizes.
6. A 1/8" NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas
valve.
7. Tur n the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an
approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG
(3.5 KPa).
NOTE: The gas line connection may be made of 1/2" rigid pipe or an approved flex connector. Since some
municipalities have additional local codes , it is alwa ys best to consult y our local authorities and the current CAN/CGAB149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
For the state of Massachusetts a T-handle gas shut-off valve
must be used on a gas appliance. This T-handle gas
shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of
Massachusetts state code CMR238.
GAS LINE INSTALLATION
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current
CSA-B149.1 installation codes for Gas Burning Appliances and Equipment in Canada and the National Fuel Gas
Code Z223.1 in the United States.
NOTE: IF THE OPTIONAL FAN KIT IS TO BE INSTALLED IT IS HIGHLY RECOMMENDED THAT IT BE
ATTACHED TO THE STOVE BEFORE THE STOVE IS PUT IN ITS FINAL POSITION.
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IMPORTANT: Always check for gas leaks with a soap and water solution.
Do not use open flame for leak testing.
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FDV200 - FDV200P NG/LP GAS SPECIFICATIONS
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# 35
# 51
3/8”
FULL OPEN
GAS INLET SIZE 3/8”(SIT)
FUEL GAS MAXIMUM INPUT
CONTROL (BTU)
HIGH LOW
NATURAL GAS MILLIVOLT 30,000 20,000
PROPANE GAS MILLIVOLT 26,000 20,000
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The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your venting
system should be cleaned.
Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapours and
liquids.
Under no circumstances should this appliance be modified. Par ts that have to be removed for servicing should be
replaced prior to operating this appliance again.
Installation and any repairs to this appliance should be done by a qualified service person. A professional service
person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances
checked annually.
Never use your gas stove as a cooking device.
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner
areas.
This appliance should not be used as drying rack for clothing, nor should Christmas stockings or decorations be hung
near it.
Under no circumstances should any solid fuels (wood, paper, cardboard, coal) be used in this appliance.
NOTE: it is normal for your gas stove to give off some odour the first time it is burned. This is due to the curing of the
paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all windows.
It is recommended that you burn your gas stove for at least four (4) hours the first time you use it without the fan on.
DO NOT ALTER GAS ORIFICE.
OPERATING AND MAINTENANCE INSTRUCTIONS
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current
CSA-B149.1 installation codes for Gas Burning Appliances and Equipment.
FOR SAFE INSTALLATION AND OPERATION NOTE THE FOLLOWING:
This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture
and draperies.
Children and adults should be alerted to the hazards of high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint.
Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
WARNING: WHEN PURGING THE GAS LINE, THE GLASS FRONT MUST BE REMOVED.
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GLASS REPLACEMENT
Only Robax ceramic or coated Neoceram glass may be used for replacement. It must be a minimum of 5mm thick.
REMOVAL OF GLASS DOOR
1. Remove two screws at top of door.
2. Pull top of door frame forward and
lift from bottom retainer.
3. Reverse steps 1 & 2 to re-install
door
REPLACING OF
CERAMIC GLASS
Follow Removal of Glass Door then clean
all materials from door frame. Using a high
temperature sealant (temperature-resistant
to 500°F (260°C)) apply a bead of
approximately 1/8" to all four sides of frame
and insert glass with new gasket. Frame
should be placed on a flat surface with a
small amount of weight pressing glass into
sealant. Let dry approximately 15 to 20
minutes. The door can be reinstalled by
reversing Steps 1, 2.
INSTALLATION OF
BRICK PANEL KIT
1. Remove glass door as shown in door
removal diagram.
2. Place back up to rear of firebox, leaving
bottom of panel slightly forward for
support.
3. Loosen both brick clips using 1/4” nut
driver. Swing brick clip out of the way
and position side brick against rear brick
panel and side of firebox. Now swing
clip onto panel and tighten screw.
4. Install log set and glass door.
WARNIING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of
the glass should be done by a licensed or qualified service person.
Warning and Cautions.
• Do not clean when the glass is hot.
• Do not use abrasive cleaners.
• Using a substitute glass will void all product
warranties.
• Do not strike or abuse glass. Care must be
taken to avoid breakage of the glass.
• Do not operate this fireplace without the glass
front or with a broken glass.
GENERAL GLASS INFORMATION
GLASS CLEANING
It will be necessary to clean the glass periodically. During
start-up, condensation, which is normal, forms on the
inside of the glass and causes dust, lint etc. to cling to the
glass surface. Also, initial paint curing can deposit a slight
film on the glass. It is therefore recommended that initially
the glass be cleaned two or three times with non-abrasive
common household cleansers and warm water. After that,
the glass should be cleaned two or three times a season
depending on the circumstances.
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