Kingsman FDV200N, FDV200PN, FDV200PLP, FDV200LP Installation Instructions Manual
Installation Instructions
Listed Certified for USA. and Canada
Certified to: ANSI Z21.88-2002/CSA-2.33-2002, CAN/CGA 2.17-1991, CSA P.4.1-02
Listed Direct Vent Gas Fired Free Standing Room Heater
Model Number FDV200 - FDV200P
Stock #’s: FDV200N, FDV200LP, FDV200PN, FDV200PLP
“Free Standing”
Direct Vent Gas Stove
Printed in Canada September 17, 2007 Part # 200-MAN
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
A Division of R-Co. Inc.
2340 Logan Ave., Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
Warning: Improper installation, alteration, service or maintenance can cause
property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you can not reach your gas supplier, call the fire department.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives,
silicones and any undetected oil from the manufacturing process as well as the finishing materials used
with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can
react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with
the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours
of burn time, keep burning at a minimum of four hours per use until odours dissipate.
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries
quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature
silicone components, the paint will cure when heat is applied to the appliance as it is first used.
The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between
each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside
of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate
cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity
of your fireplace.
2
PRE-INSTALLATION QUESTIONS and ANSWERS
3
Mobile home/manufactured housing installation . . . . . . . . . . . . . . . . . . .4
Installation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Requirements for the Commonwealth of Massachusetts . . .6
Locating your appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gas line installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Gas specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Operating and maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . .9
General glass information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installation of brick panel kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Log assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Optional fan kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Millivolt system, lighting, & burner control . . . . . . . . . . . . . . . . . . . . . .14
Vent termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
General venting information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Vent pipe assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal vent installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Vertical venting over 15 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Vertical vent installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Venting kits and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Valve system parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Conversion kit instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Gas conversion kit for top convertible pilot
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Trouble shooting the gas control system . . . . . . . . . . . . . . . . . . . . . . . .26
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Table of Contents
MOBILE HOME/MANUFACTURED HOUSING INSTALLATION
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions
and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for
Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NCBS A225.1, and with
CSA Z240.4 Mobile Home Standard in Canada.
Warning: Do not compromise the structural integrity of the manufactured home
wall, floor or ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
4
THE FDV200N, FDV200PN, FDV200LP and FDV200PLP MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES AFTER FIRST SALE.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian
National Electrical Code in Canada.
Appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer
to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
For Pedestal Models attach two points inside the Pedestal base to the floor.
INSTALLATION AND OPERATION
Gas inlet is located on the back of the unit.
INST
ALLATION REGULATIONS
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, with the current
CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United
States.
This unit is certified for installation in a bedroom or bed sitting room, the unit must be installed with listed thermostat.
IN CANADA
these units are acceptable for mobile homes (manufactured) home installations after
first sale
. Though it
would be very beneficial to also check with your local building codes, in respect to each province, or jurisdiction.
Efficiency rating of the appliance is a product thermal efficiency rating
determined under continuous operating and was determined
independently of any installed system.
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous
operation.
Verify proper operation after servicing.
FOR SAFE INSTALLATION AND OPERATION OF YOUR
GAS STOVE PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture
and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should
stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your fireplace appliance.
4. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should
be replaced prior to operating this appliance.
5. Installation and any repairs should be done by a qualified service person. The appliance should be inspected before
use and at least annually by a professional service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating
air passageways of the appliance be kept clean.
6. Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner area.
5
FDV200 FDV200P
A27
1
⁄8”28
1
⁄2”
B23
1
⁄4”21
3
⁄4”
C17
1
⁄2”17
1
⁄2”
D 15” 15”
E 4” Dia 4” Dia.
F5
1
⁄8”5
1
⁄8”
G 7” Dia. 7” Dia
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees
Celsius or 14 degrees Fahrenheit, we recommend that the chase be
insulated and where the vent pipe enters into the attic space that the pipe
be wrapped with an insulated mylar sleeve. This will increase the
temperature of the vent and help the appliance to vent properly in cold
weather conditions.
It is also important in vertical vented direct vent appliances that the
appliance be operated daily during the winter months as this will help stop
the Termination from freezing up. We recommend using a thermostat set at
room temperature to allow the unit to cycle.
NOTE: It is recommended
that a Carbon Monoxide
(CO) Detector be installed in
or near bedrooms and on all
levels of your home. Place a
detector about 15 feet (4.5
meters) outside the room that
houses your gas appliance.
7
7. The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your
venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapours and
liquids. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or
decorations be hung from it.
9. Under no circumstances should any solid fuels ( wood, paper) be used in this appliance.
10. For safe operation, purge gas line with glass door removed to assure a continuous flow of gas to the burner. Glass
doors must be installed for stove to operated safely.
11. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect
the heater and to replace any part of the control system and any gas control which has been under water.
12. Do not operate appliance unless completely installed as per installation instructions.
13. This appliance must not be connected to a chimney flue servicing a separate solid fuel burning appliance.
14.
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances
shall they provide a primary heat source.
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by
the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a
CO detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the
bottom of the vent terminal and the air intake is installed below four feet above grade the following
requirements must be satisfied:
A If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and
alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with
NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
a. Be powered by the same electrical circuit as the appliance or equipment such that only one service switch
services both the appliance and the carbon monoxide detector;
b. Have battery back-up power;
c. Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
d. Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions
shall remain with the appliance or equipment at the completion of the installation.
D.A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the
location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away,
and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of
the vent terminal and the air intake is installed above four feet above grade the following requirements must be
satisfied:
A If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and
alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with
NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall:
a. Be located in the room that houses the appliance or equipment;
b. Be either hard-wired or battery powered or both; and
c. Shall comply with NFPA 720 (2005 Edition).
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions
shall remain with the appliance or equipment at the completion of the installation.
Installation Requirements for the Commonwealth of Massachusetts
6
LOCATING YOUR APPLIANCE
The unit should be placed on a hard, stable surface. The appliance may be installed directly on carpeting, tile or other
combustible material with no additional floor protection being required.
This unit has been tested in a Alcove the minimum size of Alcove is Depth 30", Height 55.5", Width 52.5".
THE FOLLOWING MINIMUM DISTANCES TO COMBUSTIBLES MUST BE
OBSERVED TO ENSURE SAFE OPERATION OF YOUR STOVE.
A
B
C
D
E
F
Minimum distance to combustibles
6” from side of unit
3” from back of unit
3” from side of unit in corner (45°) installation
4” from top of 90° elbow
21⁄2” from top of horizontal pipes, all other
existing pipes 1” clearances to combustibles
1” clearance to combustibles on vertical venting
1. The gas pipeline is brought into the unit on the back left side of the unit.
2. The gas control inlet is 3/8". Typical installation layout for rigid pipe is shown below.
3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line
can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for installation, a condensation trap is needed.
See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8" iron pipe with gas minimum pressure of 5.5" w.c. must be used for supply
from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.
6. A 1/8" NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas
valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an
approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG
(3.5 KPa).
NOTE: The gas line connection may be made of 1/2" rigid pipe or an approved flex connector. Since some
municipalities have additional local codes, it is always best to consult your local authorities and the current
CAN/CGA-B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
For the state of Massachusetts a T
-handle gas shut-off valve
must be used on a gas appliance. This T-handle gas
shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of
Massachusetts state code CMR238.
GAS LINE INSTALLATION
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current
CSA-B149.1 installation codes for Gas Burning Appliances and Equipment in Canada and the National Fuel Gas
Code Z223.1 in the United States.
NOTE: IF THE OPTIONAL FAN KIT IS TO BE INSTALLED IT IS HIGHLY RECOMMENDED THAT IT
BE ATTACHED TO THE STOVE BEFORE THE STOVE IS PUT IN ITS FINAL POSITION.
8
IMPORTANT: Always check for gas leaks with a soap and water solution.
Do not use open flame for leak testing.
FDV200 - FDV200P NG/LP GAS SPECIFICATIONS
OPERATING AND MAINTENANCE INSTRUCTIONS
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current
CSA-B149.1 installation codes for Gas Burning Appliances and Equipment.
FOR SAFE INSTALLATION AND OPERATION NOTE THE FOLLOWING:
This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture
and draperies.
Children and adults should be alerted to the hazards of high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make
sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
9
WARNING: WHEN PURGING THE GAS LINE, THE GLASS FRONT MUST BE REMOVED.
# 35
# 51
3/8”
FULL OPEN
GAS INLET SIZE 3/8”(SIT)
FUEL GAS MAXIMUM INPUT
CONTROL (BTU)
HIGH LOW
NATURAL GAS MILLIVOLT 30,000 20,000
PROPANE GAS MILLIVOLT 26,000 20,000
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