King Kooker OUTDOOR COOKERS Assembly Instructions And Use And Care Manual
®
ASSEMBLY INSTRUCTIONS
AND
USE AND CARE MANUAL
READ OPERATING INSTRUCTIONS BEFORE USING YOUR COOKER.
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
METAL FUSION, INC.
712 St. George Avenue.
Jefferson, LA 70121
For Questions and Information
Call Us Toll Free at
1-800-783-3885
8:00 AM to 3:30 P.M. CST • Monday through Fr iday
(504) 736-0201
OUTDOOR COOKERS
MODEL/SERIAL # __________
FAILURE TO FOLLOW THESE INSTRUCTIONS
AND WARNINGS COULD RESULT IN FIRE OR EXPLOSION WHICH
COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
WARNING
2
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid if applicable.
4. If odor continues, keep away from appliance, and immediately
call your gas supplier or your fire department.
1. Do not store spare LP cylinder within 10 feet (3.05 m) of this
appliance.
2. Do not store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
3. When cooking with oil/grease, do not allow the oil/grease to get
hotter than 350 degrees F (176.5 degrees C).
4. Do not leave oil/grease unattended.
FAILURE TO FOLLOW THESE
INSTRUCTIONS AND WARNINGS COULD
RESULT IN FIRE OR EXPLOSION WHICH
COULD CAUSE PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
WARNING
WARNING
3
1) This is an ATTENDED appliance. Do NOT leave this appliance
unattended while heating oil, grease or water, cooking food or when
hot after use [oil, grease or water above 100˚ F (38˚C)]. Heated liquid
can remain at scalding temperatures long after cooking has ended.
2) Keep children and pets away from the appliance at all times.
3) The use of alcohol, prescription or non-prescription drugs may impair
your ability to properly assemble or safely operate this appliance.
4) This appliance is for OUTDOOR use only. Do NOT use in a building,
garage or any other enclosed area.Do NOT use in or on a recreational
vehicle or boat. NEVER use this appliance as a heater.
5) Do not locate this appliance under ANY overhead construction. Keep
a minimum clearance of 10 feet from the sides, front and back of the
appliance to ANY construction. Keep the area clear of any
combustible material.
6) Use ONLY on a level, stable non-combustible surface like brick,
concrete or dirt. Do NOT use this appliance on any surface that will
burn or melt like wood, asphalt, vinyl, or plastic.
7) Keep the fuel supply hose away from any heated surfaces.
8) When cooking with oil or grease , the thermometer provided MUST be
used. Follow instructions in this manual for proper installation and
use of thermometer.
9) NEVER let the oil or grease temperature g et hotter than 350˚ F (177˚
C). If the temperature goes above 350˚ F (177˚ C) or if oil begins to
smoke, IMMEDIATELY turn burner OFF.
10) When cooking with oil or grease, fire extinguishing materials shall be
readily accessible. In the event of an oil or grease fire do NOT attempt
to extinguish with water. Use a Type BC dry chemical extinguisher or
smother fire with dirt, sand or baking soda.
11) NEVER overfill the cooking pot with oil, grease or water. Follow
instructions in this manual for establishing pr oper oil,grease or water
levels.
WARNING
READ AND UNDERSTAND BEFORE USING THIS
PRODUCT
(Throughout this manual the words appliance, cooker, burner and stove will be used
4
12) Failure to completely thaw and dry food may cause oil or grease to
overflow. When frying with oil or grease , all food products MUST be
completely thawed and towel dried to remove excess water. Follow
instructions in this manual for frying foods.
13) The pot, including handles and lids, gets dangerously hot in use. Use
well-insulated pot holders or oven mitts when handling the pot.Safety
goggles are also recommended to protect y ou from oil splatter.The oil
remains dangerously hot hours after use.
14) Do NOT place an empty cooking vessel on the appliance while in
operation. Use caution when placing anything in the cooking vessel
while the appliance is in operation.
15) In the event of rain while cooking with oil or grease, IMMEDIATELY
turn off burner(s) and gas supply, then cover cooking vessel. Do NOT
attempt to move the appliance or the cooking vessel.
16) Do NOT move the appliance when in use. Allow the cooking vessel to
cool before moving or storing.
17) See Use and Care section for LP Gas Cylinder Information. A 20
pound cylinder should be used with this cooker. The LP-gas supply
cylinder used must have a protective collar and must be constructed
and marked in accordance with the specifications for LP-gas
cylinders fo the U. S. Department of Transportation (DOT) or the
Nationsl Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and
Tubes for the Transportation of Dangerous Goods. Do not store a
spare LP-gas cylinder under or near this appliance. Never fill the
cylinder beyond 80% full. For proper vapor withdrawal, the 20 lb.
Cylinder should be used in the proper upright position. Failure to
follow these instructions and warnings could result in fire or
explosion which could cause property damage, personal injury or
death.
18) This appliance is not intended for commercial use.
19) Use King Kooker appliances only in accordance with state and local
ordinances, or in the absence of local codes, with the National Fuel
Gas Code, ANSIZ223.1/NFPA 54, Storage and Handling of Liquefied
Petroleum Gases, ANSI/NFPA 58 or CSA B149.1, Natural Gas and
Propane Installation Code.
FAILURE TO COMPLY WITH THESE WARNINGS AND
INSTRUCTIONS CAN RESULT IN FIRE OR
EXPLOSION WHICH COULD CAUSE PROPERTY
DAMAGE, PERSONAL INJURY AND DEATH.
WARNING
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE
USING YOUR KING KOOKER
®
PRODUCT
TABLE OF CONTENTS
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Owners Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Section I - King Kooker
®
Outdoor Cooker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cast Iron Cooker Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Jet Burner Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Camp Stove Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
101 PK Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fry Basket Handle Assembly ............................................. . . . . . . . . . . . . . . . . . . . . . . .
13
11” Cast Cooker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Directions for Using the King Kooker Steamer/Fryer Stand and Steamer Plate and Lifting Handle . . . . . . . . . . . . . . . . . . . . . . .
14
Special Leg and Shelf Assembly Instructions For Specific Models:
95 PKP Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
84 PK, 84 PKJ, 86 PK, 86 PKJ Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Camp Stove Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Camp Stove Shelf Assembly for CS 2L WS and CS 3L WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CS 4L Extension Legs Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CS 5 Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CS 8 Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
106 PK & 106 PKPT Extension Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Model #TWT Worktable Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section II - Use and Care of King Kooker
®
Outdoor Cookers and Accessories. . . . . . . . . . . . . . . . . . . 20
Connection Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Leak Test Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Placement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
LP Gas Cylinder Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Special Precautions For Using Outdoor Cookers For Deep Frying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Turning Off and Stor ing the Cooker after Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance Of Outdoor Cookers And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Caring For Aluminum and Cast Iron Cookware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
Section III - Cooking Specialties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Deep Fried Turkey Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Injecting Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
King Kooker
®
Steamer Package Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Section IV - Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Boiled Seafood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Blackened Fish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Barbecued Shrimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
King Kooker
®
Beans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
King Kooker
®
12 Qt. Dutch Oven Jambalaya . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fried Seafood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Deep Fried Turkey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fried Chicken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fried Onion Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fried Mushrooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Deep Fried Boston Butt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
King Kooker
®
Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steamed Clams and Mussels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steamed Crab, Shrimp, and Lobster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5
6
METAL FUSION, INC.
LIMITED ONE-YEAR WARRANTY
WHAT THIS WARRANTY COVERS
This warranty covers all components of this outdoor cooker to be free from defects in materials and
workmanship, with the exceptions stated below.
HOW LONG COVERAGE LASTS
This warranty runs for one year from the date of purchase.
WHAT IS NOT COVERED
This warranty does not cover the following:
Incidental and Consequential Damages. This warranty does not cover incidental
and consequential damages arising in any way out of the use of this outdoor cooker.The liability
of Metal Fusion, Inc. is, in any event, limited to the amount of the original purchase price of this
outdoor cooker, and remains in force only as long as the product remains in its original, as-built
configuration. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
Neglectful Operation. This warranty does not cover any loss or damage arising in any
way due to the negligent operation of this outdoor cooker.
Altered, Repaired or Misused Equipment. This warranty does not cover any loss or
damage arising in any way out of the use of this outdoor cooker when it has been altered, repaired
by persons other than Metal Fusion, Inc., or when it has been abused or misused, or when it has
been used other than in accordance with the manufacturer’s operating instructions, including,
without limitation, any damage to the consumer’s pots because they were placed on a lit cooker
while the pot is empty.
Other Assumed Responsibilities. Unless otherwise pro vided by la w , this w arranty does
not cover any responsibility or liability arising in any way out of the use of this product where that
responsibility or liability was purportedly assumed by any other person or agent.
Paint, Discoloration and Rust. This warranty does not cover the paint on the outdoor
cooker , as in a normal use of the outdoor cooker , the paint will be burned off .Nor does this warranty
cover discoloration or rust as these occurrences are part of the cooker’s normal wear and tear.
WHAT METAL FUSION, INC. WILL DO
Metal Fusion, Inc. will repair or replace any outdoor cooker that proves to be defective in materials or
workmanship. In the event repair is not possible or economically feasible, Metal Fusion, Inc. will
replace your outdoor cooker with an identical or substantially equivalent outdoor cooker.Metal Fusion,
Inc. will perform this service at no charge to you, except for the actual cost of shipping and handling
the outdoor cooker or replacement parts.
HOW TO GET SERVICE
In the event y ou have a prob lem or malfunction with y our outdoor cook er, simply call Metal Fusion, Inc.
at (800) 783-3885.
HOW STATE LAW APPLIES
This warranty gives you specific rights, and you may have other rights which vary from state to state.
7
OWNER’S REGISTRATION
Dear Customer,
Thank you for purchasing a King Kooker
®! Please take a moment to fill out
your registration f orm and return it to us. We are alwa ys happ y to hear suggestions
and comments from our customers about our products. Completion of this
registration allows us to contact you if the need arises.
Name: __________________________________________________________
Address: ________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
Model# __________________________________________________________
Date of Purchase __________________________________________________
Place of Purchase__________________________________________________
Price Paid ________________________________________________________
Was this a gift _____ or did you _____ purchase it yourself?
________________________________________________________________
________________________________________________________________
Comments:
________________________________________________________________
________________________________________________________________
A SATISFIED CUSTOMER IS OUR MAIN GOAL. If you have any questions or
problems, please call us at 1-800-783-3885 before returning the product to the
point of purchase.
THANK YOU,
ENJOY YOUR COOKING EXPERIENCE.
®
✃
8
________________________
________________________
________________________
METAL FUSION, INC.
712 St. George Avenue
Jefferson, LA 70121
Place
Stamp
Here
FOLD
FOLD
TAPE HERE
ASSEMBLY INSTRUCTIONS
FOR COOKERS WITH CAST IRON BURNERS
NOTE: The following are general instructions f or 5-6”Cast Burners.If your cooker is a 101 PK or has
an 11” Cast Burners, please refer to the special assembly instructions which have been written
especially for these units.
TOOLS REQUIRED:
TORQUE WRENCH or ADJUSTABLE WRENCH, LEAK TESTING SOLUTION
1. Before assembling, chec k that all cook er components are included in the shipping carton.Identify
these cooker parts from the assembly drawing. Accessories such as pots may vary according to
model. Check the list of accessories on your cooker box.
2. Read assembly instructions, and understand sequence of assembly, before commencing to
assemble your cooker.
3. NOTE:The hose to burner connection will be one of the following:
Figure 1) Hose with male fitting and adjustable regulator.
Figure 2) Hose with female fitting and adjustable regulator.
Figure 3) Hose with male or female fitting and needle valve with non-adjustable pressure
regulator.
9
SECTION I
OUTDOOR COOKER ASSEMBLY
THE USE AND CARE MANUAL MUST BE READ AND UNDERSTOOD
BEFORE USING THE APPLIANCE
(Throughout this manual the words appliance, cooker, burner and stove will be
used interchangeably to refer to the King Kooker Outdoor Cooker.)
Figure 1 HOSE WITH MALE FITTING AND ADJUSTABLE REGULATOR.
•
Tighten the hose fitting into the venturi with a torque wrench, up to a torque of 95 to 105 lb./in.
Alternatively, hand tighten securely and then, using a wrench, tighten an additional 1-1 1/2 tur ns.
20 lb. LP
Gas Cylinder
WARNING
COOKING POT
BURNER
VENTURI TUBE
AIR SHUTTER
ADJUSTABLE REGULATOR
TYPE 1
CONNECTION
O
N
1/8 MALE PIPE THREAD
10
NOTE: If your cooker has attachable legs or work table, follow the assembly
instructions for these before proceding to the Use and Care Section.
Figure 2 HOSE WITH FEMALE FITTING AND ADJUSTABLE REGULATOR.
Figure 3
HOSE WITH MALE OR FEMALE FITTING AND NEEDLE VALVE WITH
NON-ADJUSTABLE PRESSURE REGULATOR.
The air shutter and half union as pictured should already be assembled to the casting. Check that
fitting is tightened to the venturi tube and that the elbow points downward.Tighten the hose fitting
onto the half union with a torque wrench, up to a torque of 95 to 105 lb./in. Alternatively, hand
tighten securely and then, using a wrench, tighten an additional 1-1 1/2 turns.
If your cooker has a needle v alv e and a non-adjustable pressure regulator as abo v e with a 1/8 male
pipe thread, refer to directions in Figure 1.
If your cooker has a needle valve and a non-adjustable pressure regulator as above, but a 3/8
female flare swivel, refer to the directions for Figure 2.
4. Go to the Use and Care Section for further instructions.
20 lb. LP
Gas Cylinder
20 lb. LP
Gas Cylinder
COOKING POT
BURNER
VENTURI TUBE
AIR
SHUTTER
3/8 FEMALE
FLARE SWIVEL
HALF UNION
ADJUSTABLE REGULATOR
TYPE 1 CONNECTION
O
N
COOKING POT
VENTURI TUBE
AIR SHUTTER
BURNER
1/8 MALE PIPE THREAD
NEEDLE V AL VE
NON-ADJUSTABLE
PRESSURE REGULATOR
TYPE 1 CONNECTION
3/8 FEMALE
FLARE SWIVEL
JET
BURNER
ADJUSTABLE REGULATOR
TYPE 1 CONNECTION
N
O
BRASS ADAPTER
ORIFICE CAP
(DO NOT REMOVE THIS FITTING)
(SOME MODELS MAY HAVE NEEDLE
VALVES AND PRESSURE REGULATORS
AS PER FIGURE 3)
JET BURNER
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED:
ADJUST ABLE WRENCH, LEAK TESTING SOLUTION
1. Before assembling, check that all cooker components are included in the shipping carton, as per
Figure 4.
2. Read and understand assembly instructions.
11
Figure 4
Jet Burner Assembly
Tighten the 3/8” female flare swivel to the brass adapter.
The hose to burner (brass adapter) connection must be tightened and leak tested. See leak test
instructions before use.
Go to the Use and Care Section of this manual for further instructions.
20 lb. LP
Gas Cylinder
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