King Kooker OUTDOOR COOKER, 101 PK, 95 PKP, 84 PK, 84 PKJ Assembly And Use Manual

...
1
WARNING
®¤
ASSEMBLY INSTRUCTIONS
AND
USE AND CARE MANUAL
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
METAL FUSION, INC.
712 St. George Avenue.
Jefferson, LA 70121
For Questions and Information
Call Us Toll Free at
1-800-783-3885
8:00 AM to 3:30 P.M. CST • Monday through Friday
(504) 736-0201
OUTDOOR COOKERS
MODEL # _______
IMPORTANT: Please locate this information on the box in which your cooker was packed and write it here for future reference before destroying your box.
FAILURE TO FOLLOW THESE INSTRUCTIONS
AND WARNINGS COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
1
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, immediately call your gas supplier or your fire department.
IMPORTANT SAFETY INFORMATION
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. When cooking with oil/grease, do not exceed 350˚ F (177 C). Do not store or use extra cooking oil in the vicinity of this or any other appliance.
3. Remember: An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
FAILURE TO FOLLOW THESE INSTRUCTIONS
AND WARNINGS COULD RESULT IN PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
2
3
1) Use the products only outdoors, and only on a noncombustible surface such as brick, concrete, or dirt. NOT
SUITABLE
are surfaces such as
wood, asphalt or plastic which may burn, blister, or melt.
Do not use under any overhang or roof and keep a minimum of 10 feet of clearance on all sides of the cooker.
DO NOT LEAVE UNATTENDED WHILE COOKER
IS IN USE OR IS STILL HOT (ABOVE 100˚F).
2) Leak test gas connections before use. (See Use and Care Section for complete Leak Test Instructions.)
3) Cooking with oil is not similar to any other cooking method.
Cooking oil is very combustible at high temperatures and special precautions must be taken to avoid a dangerous grease fire.
Never leave cooker unattended. If a fire occurs, use a Type B.C. dry chemical fire extinguisher to extinguish the flames. Turn off the gas at the supply cylinder. Do not use water to attempt to extinguish a grease fire.
If the fire cannot be extinguished, call your Fire Department.
4) Wear shoes while cooking and keep hair and clothing from coming into contact with the cooker while in use, or still hot. Always
wear cooking
mitts when handling the cooker, cooking utensils and accessories.
5) Never move the cooker while in use or still hot (above 100˚F).
6) King Kooker
®
products are not designed for use as space heaters, and
must never be used indoors for heating or cooking.
7) Follow lighting procedure in Use and Care section, using a fireplace match or gas appliance butane lighter.
WARNING
READ AND UNDERSTAND BEFORE USING THIS PRODUCT
4
8) King Kooker®products are designed for use with propane gas, with the regulator supplied with the product, and must never be used with natural gas. Accessories not recommended by Metal Fusion, Inc., must not be used with King Kooker
®
appliances.
9) See Use and Care section for LP Gas Cylinder information.
10) Consumption of alcohol and drugs will impair the consumer’s ability to safely assemble and use these products, and must be avoided when the cookers are in use and when the cooking oil is still hot
(above 100˚ F).
11) An outdoor cooker is to be used by adults only. Keep children and pets away from the appliance at all times.
12) In the event of rain, while cooking with oil/grease, cover the cooking vessel immediately. Shut appliance burners and gas supply OFF. Do not attempt to move appliance or cooking vessel.
13) Use King Kooker
®
appliances only in accordance with state and local
ordinances.
14) See the Use and Care section for Placement Instructions.
WARNING
FAILURE TO COMPLY WITH THESE WARNINGS AND
INSTRUCTIONS CAN RESULT IN PROPERTY DAMAGE,
PERSONAL INJURY AND DEATH.
5
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE
USING YOUR KING KOOKER
®
PRODUCT
TABLE OF CONTENTS
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Owners Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Section I - King Kooker
®
Outdoor Cooker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cast Iron Cooker Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Jet Burner Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Camp Stove Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
101 PK Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fry Basket Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
11” Cast Cooker Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Directions for Using the King Kooker Steamer/Fryer Stand and Steamer Plate and Lifting Handle . .
14 Special Leg and Shelf Assembly Instructions For Specific Models:
95 PKP Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
84 PK, 84 PKJ, 86 PK, 86 PKJ Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Camp Stove Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Camp Stove Shelf Assembly for CS 2L WS and CS 3L WS . . . . . . . . . . . . . . . . . . 16
CS 4L Extension Legs Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CS 5 Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CS 8 Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
106 PK & 106 PKPT Extension Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Model #TWT Worktable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section II - Use and Care of King Kooker
®
Outdoor Cookers and Accessories . . 20
Connection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Leak Test Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Placement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
LP Gas Cylinder Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Frying Precautions and the Use of a Deep Fry Thermometer. . . . . . . . . . . . . . . . . . . . . 22
Turning Off and Storing the Cooker after Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Caring For Aluminum and Cast Iron Cookware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Section III - Cooking Specialties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Deep Fried Turkey Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Injecting Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
King Kooker
®
Steamer Package Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Section IV - Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Boiled Seafood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Blackened Fish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Barbecued Shrimp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
King Kooker
®
Beans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
King Kooker
®
12 Qt. Dutch Oven Jambalaya. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fried Seafood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Deep Fried Turkey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fried Chicken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fried Onion Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fried Mushrooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Deep Fried Boston Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
King Kooker
®
Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Steamed Clams and Mussels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Steamed Crab, Shrimp, and Lobster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6
METAL FUSION, INC.
LIMITED ONE-YEAR WARRANTY
WHAT THIS WARRANTY COVERS
This warranty covers all components of this outdoor cooker to be free from defects in materials and workmanship, with the exceptions stated below.
HOW LONG COVERAGE LASTS
This warranty runs for one year from the date of purchase.
WHAT IS NOT COVERED
This warranty does not cover the following:
Incidental and Consequential Damages. This warranty does not cover incidental and consequential damages arising in any way out of the use of this outdoor cooker. The liability of Metal Fusion, Inc. is, in any event, limited to the amount of the original purchase price of this outdoor cooker, and remains in force only as long as the product remains in its original, as-built configuration. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Neglectful Operation. This warranty does not cover any loss or damage arising in any way due to the negligent operation of this outdoor cooker.
Altered, Repaired or Misused Equipment. This warranty does not cover any loss or damage arising in any way out of the use of this outdoor cooker when it has been altered, repaired by persons other than Metal Fusion, Inc., or when it has been abused or misused, or when it has been used other than in accordance with the manufacturer’s operating instructions, including, without limitation, any damage to the consumer’s pots because they were placed on a lit cooker while the pot is empty.
Other Assumed Responsibilities. Unless otherwise provided by law, this warranty does not cover any responsibility or liability arising in any way out of the use of this product where that
responsibility or liability was purportedly assumed by any other person or agent.
Paint, Discoloration and Rust. This warranty does not cover the paint on the outdoor cooker, as in a normal use of the outdoor cooker, the paint will be burned off. Nor does this warranty cover discoloration or rust as these occurrences are part of the cooker’s normal wear and tear.
WHAT METAL FUSION, INC. WILL DO
Metal Fusion, Inc. will repair or replace any outdoor cooker that proves to be defective in materials or workmanship. In the event repair is not possible or economically feasible, Metal Fusion, Inc. will replace your outdoor cooker with an identical or substantially equivalent outdoor cooker. Metal Fusion, Inc. will perform this service at no charge to you, except for the actual cost of shipping and handling the outdoor cooker or replacement parts.
HOW TO GET SERVICE
In the event you have a problem or malfunction with your outdoor cooker, simply call Metal Fusion, Inc. at (800) 783-3885.
HOW STATE LAW APPLIES
This warranty gives you specific rights, and you may have other rights which vary from state to state.
7
OWNER’S REGISTRATION
Dear Customer,
Thank you for purchasing a King Kooker
®! Please take a moment to fill out
your registration form and return it to us. We are always happy to hear suggestions and comments from our customers about our products. Completion of this registration allows us to contact you if the need arises.
Name: __________________________________________________________ Address: ________________________________________________________
________________________________________________________________ ________________________________________________________________ ________________________________________________________________
Model# __________________________________________________________ Date of Purchase __________________________________________________ Place of Purchase__________________________________________________ Price Paid ________________________________________________________ Was this a gift _____ or did you _____ purchase it yourself?
________________________________________________________________ ________________________________________________________________
Comments:
________________________________________________________________ ________________________________________________________________
A SATISFIED CUSTOMER IS OUR MAIN GOAL. If you have any questions or problems, please call us at 1-800-783-3885 before returning the product to the point of purchase.
THANK YOU,
ENJOY YOUR COOKING EXPERIENCE.
®¤
8
________________________ ________________________ ________________________
METAL FUSION, INC.
712 St. George Avenue
Jefferson, LA 70121
Place
Stamp
Here
FOLD
FOLD
TAPE HERE
ASSEMBLY INSTRUCTIONS
FOR COOKERS WITH CAST IRON BURNERS
NOTE: The following are general instructions for 5-6” Cast Burners. If your cooker is a 101 PK or has
an 11” Cast Burners, please refer to the special assembly instructions which have been written especially for these units.
TOOLS REQUIRED:
TORQUE WRENCH or ADJUSTABLE WRENCH, LEAK TESTING SOLUTION
1. Before assembling, check that all cooker components are included in the shipping carton. Identify these cooker parts from the assembly drawing. Accessories such as pots may vary according to model. Check the list of accessories on your cooker box.
2. Read assembly instructions, and understand sequence of assembly, before commencing to assemble your cooker.
3. NOTE: The hose to burner connection will be one of the following: Figure 1) Hose with male fitting and adjustable regulator. Figure 2) Hose with female fitting and adjustable regulator. Figure 3) Hose with male or female fitting and needle valve with non-adjustable pressure
regulator.
9
SECTION I
OUTDOOR COOKER ASSEMBLY
THE USE AND CARE MANUAL MUST BE READ AND UNDERSTOOD
BEFORE USING THE APPLIANCE
Cast Iron
LP
GAS
TANK
COOKING POT
VENTURI TUBE
AIR SHUTTER
SPRING
TYPE 1 CONNECTION (1/8 mnpt)
BURNER
ADJUSTABLE REGULATOR
P.O.L. CONNECTION (LEFT HAND THREAD)
N
O
Figure 1 HOSE WITH MALE FITTING AND ADJUSTABLE REGULATOR.
WARNING
Remove the air shutter and spring from the bag and place the air shutter over the end of the venturi tube. Hold the wide end of the spring against the air shutter and insert the hose end (1/8 mnpt). Thread through the spring and screw into the threaded venturi tube end.
Tighten the hose fitting into the venturi with a torque wrench, up to a torque of 95 to 105 lb./in. Alternatively, hand tighten securely and then, using a wrench, tighten an additional 1-1 1/2 turns.
10
NOTE: If your cooker has attachable legs or work table, follow the assembly instructions
for these before proceding to the Use and Care section.
Figure 2
LP
GAS
TANK
COOKING POT
VENTURI TUBE
AIR SHUTTER
SPRING
3/8 FEMALE FLARE SWIVEL
BURNER
ADJUSTABLE REGULATOR
P.O.L. CONNECTION (LEFT HAND THREAD)
N
O
HALF UNION
Figure 3
LP
GAS
TANK
COOKING POT
VENTURI TUBE
AIR SHUTTER
SPRING
Type1 Connection (1/8 mnpt)
BURNER
NEEDLE VALVE
P.O.L. CONNECTION (LEFT HAND THREAD)
PRESSURE REGULATOR
NON-ADJUSTABLE
Figure 2 HOSE WITH FEMALE FITTING AND ADJUSTABLE REGULATOR.
Figure 3
HOSE WITH MALE OR FEMALE FITTING AND NEEDLE VALVE WITH NON-ADJUSTABLE PRESSURE REGULATOR.
The air shutter, spring and half union as pictured should already be assembled to the casting. Check that fitting is tightened to the venturi tube and that the elbow points downward. If loose, wrench tighten the 3/8 female flare swivel to the brass half union.
If your cooker has a needle valve and a non-adjustable pressure regulator as above with a Type 1 connection, refer to directions in Figure 1.
If your cooker has a needle valve and a non-adjustable pressure regulator as above, but a Type 2 connection, refer to the directions for Figure 2.
4. Go to the Use and Care Section for further instructions.
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