King Kooker 2206 User Manual
WARNING
®
ASSEMBLY INSTRUCTIONS
AND USE AND CARE
MANUAL FOR MODEL# 2206
PROPANE SMOKER WITH COOKER
THE INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION
NECESSARY FOR THE PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE.
READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE
ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL WARNINGS AND
INSTRUCTIONS WHEN USING THE APPLIANCE.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
METAL FUSION, INC.
712 St. George Avenue.
Jefferson, LA 70121
If you have any problems or questions
CALL US FIRST TOLL FREE AT
1-800-783-3885
7:30 AM to 3:30 P.M. CST • Monday through Friday
(504) 736-0201
www.kingkooker.com
OUTDOOR COOKERS
MODEL/SERIAL # __________
FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD
RESULT IN FIRE, EXPLOSION, BURN HAZARD, OR CARBON MONOXIDE
POISONING WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open front door slowly (if applicable). Open the door
approximately 1-2 inches (2.5-5.0cm) and check for flare-up
before opening door completely. Quick introduction of oxygen
to the cooking chamber could lead to possible flare-up.
4. If odor continues, keep away from the appliance and
immediately call your Fire Department.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION
WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 feet (3.05m) of any
structure, combustible material or other gas cylinder. Do not
locate this appliance under ANY overhead construction.
3. Only use propane burning units outdoors. Risks include fire and
carbon monoxide fumes. Lack of ventilation can cause injury or
death.
4. Never operate this appliance within 25 feet (7.5m) of any
flammable liquids or vapors.
5. Do not fill cooking vessel beyond maximum fill line (if applicable).
6. When cooking with oil/grease, always use the thermometer
provided and never allow the oil/grease to get hotter than 350˚F
(177˚C). If the temperature exceeds 350˚F (177˚C) or if oil begins to
smoke, immediately turn the burner or gas supply OFF.
7. Heated liquids and equipment remain at scalding temperatures
long after the cooking process. Never touch cooking appliance
until liquids or cooking chamber have cooled to 100˚F (38˚C) or
less.
8. If a fire should occur, keep away from the appliance and
immediately call your Fire Department. Do not attempt to
extinguish an oil/grease fire with water. When cooking, have a
Type BC or ABC fire extinguisher readily available. A Type BC or
ABC fire extinguisher may, in some circumstances, contain the
fire.
2
FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT IN
FIRE, EXPLOSION, BURN HAZARD OR CARBON MONOXIDE POISONING WHICH
COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WARNING
DANGER
DANGER
3
1) This is an ATTENDED appliance. Do NOT leave this appliance unattended while the
burner is lit or while heating oil, grease, water or cooking food. Monitor the
appliance when hot after use [cooking chamber, oil, grease or water above 100˚ F
(38˚C)]. Heated liquid and equipment can remain at scalding temperatures long
after cooking has ended.
2) Keep children, pets and any unauthorized persons away from the appliance at all
times.
3) The use of alcohol, prescription or non-prescription drugs may impair your ability
to properly assemble or safely operate this appliance. Do NOT assemble or operate
this appliance if using alcohol, prescription or non-prescription drugs.
4) This appliance is for OUTDOOR use only. Do NOT use in a building, garage, tent or
any other enclosed area. Do NOT use in or on a recreational vehicle or boat. NEVER
use this appliance as a heater.
5) Do not locate this appliance under ANY overhead construction. Keep a minimum
clearance of 10 ft. (3.05m) from the sides, front and back of the appliance to ANY
construction. Keep the area clear of any combustible material. Do not use on or
under any apartment or condo balcony or deck.
6) When cooking, the appliance must be on a level, stable, noncombustible surface
such as brick, concrete or dirt. Not suitable are surfaces such as wood, asphalt or
plastic which may burn, blister or melt.
7) Keep the fuel supply hose away from any heated surfaces. Only the LP
hose/regulator assembly specified by Metal Fusion, Inc. should be used with this
appliance.
8) This appliance is not for frying turkeys.
9) When cooking with oil or grease, the thermometer provided MUST be used. Follow
instructions in this manual for proper installation and use of thermometer. If the
thermometer supplied with the fryer/boiler has been lost or damaged, a
replacement thermometer specified by Metal Fusion, Inc. shall be obtained before
using the appliance.
10) If the temperature of cooking oil exceeds 350˚F (177˚C) or if oil begins to smoke,
immediately turn the burner or gas supply OFF and wait for the temperature to
decrease to less than 350˚F (177˚C) before relighting burner according to the
instructions in this manual.
11) When cooking with oil/grease, have a Type BC or ABC fire extinguisher readily
available. In the event of an oil/grease fire, do not attempt to extinguish with water.
Immediately call the Fire Department. A Type BC or ABC fire extinguisher may, in
some circumstances, contain the fire.
12) NEVER overfill the cooking pot with oil, grease or water. Follow instructions in this
manual for establishing proper oil, grease or water levels.
WARNING
READ AND UNDERSTAND BEFORE USING THIS PRODUCT
(Throughout this manual the words appliance, cooker, smoker, fryer/boiler, burner and
stove will be used interchangeably to refer to the King Kooker
®
Outdoor Cooker.)
4
13) Introduction of water or ice from any source into the oil/grease may cause
overflow and severe burns from hot oil and water splatter. When frying with
oil/grease, all food products MUST be completely thawed and towel dried
before being immersed in the fryer.
14) Never drop food or accessories into hot cooking liquid. Lower food and
accessories slowly into the cooking liquid in order to prevent splashing or
overflow. When removing food from the appliance, care shall be taken to avoid
burns from hot cooking liquids.
15) This appliance and pot (including handles, doors, racks, pans and lids) get
dangerously hot in use. Use well-insulated pot holders or oven mitts for
protection from hot surfaces or splatter from cooking liquids. Safety goggles
are also recommended to protect you from oil splatter. The oil remains
dangerously hot hours after use.
16) Do NOT place an empty cooking vessel on the appliance while in operation. Use
caution when placing anything in the cooking vessel while the appliance is in
operation. Never use a cooking vessel larger than the capacity and diameter
specified in this manual.
17) In the event of rain, snow, hail, sleet or other forms of precipitation while
cooking with oil/grease, cover the cooking vessel immediately and turn off the
appliance burners and gas supply. Do not attempt to move the appliance or
cooking vessel.
18) Do NOT move the appliance when in use. Allow the cooking vessel/chamber to
cool to 100˚F (38˚C) before moving or storing.
19) Avoid bumping of or impact with the appliance to prevent contact with hot
appliance, spillage or splashing of hot cooking liquid.
20) See Use and Care section for LP Gas Cylinder Information. A 20 pound cylinder
should be used with this cooker. The LP-gas supply cylinder used must have a
protective collar and must be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U. S. Department of Transportation
(DOT) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres
and T ubes for the Transportation of Dangerous Goods.
Do not store a spare LPgas cylinder under or near this appliance. Never fill the cylinder beyond 80%
full. For proper vapor withdrawal, the 20 lb. Cylinder should be used in the
proper upright position. Cylinder must be turned off while not in use. Failure to
follow these instructions and warnings could result in fire or explosion which
could cause property damage, personal injury or death.
21) This appliance is not intended for commercial use.
22) Use King Kooker
®
appliances only in accordance with state and local
ordinances, or in the absence of local codes, with the National Fuel Gas Code,
ANSIZ223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases,
ANSI/NFPA 58 or CSA B149.1, Natural Gas and Propane Installation Code.
WARNING
FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT
IN FIRE, EXPLOSION, BURN HAZARD OR CARBON MONOXIDE POISONING
WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE
USING YOUR KING KOOKER®PRODUCT
5
TABLE OF CONTENTS
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Owners Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Section I - King Kooker®Outdoor Cooker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
2206 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Smoker Base/Fryer-Boiler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation of Casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hose Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Smoker Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11-12
Section II - Use and Care of King Kooker®Outdoor Cookers and Accessories . . . . . . . . . . . . 13-20
Thermometer Instructions and Precautions for Deep Frying with Outdoor Cookers . . . . . . . . . . . . . . . . 13
Determining Proper Fill Levels for Cooking Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LP Gas Cylinder Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Leak Test Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Placement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparation of Smoker Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Smoking with Propane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
King Kooker Smoking Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Turning Off and Storing the Cooker After Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance Of Outdoor Cookers And Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Caring For Aluminum and Cast Iron Cookware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Information Regarding Cooking OIl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Section III - Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-28
Using Wood Chips to Add Flavor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Using Marinades/Dry Seasonings to Add Flavor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Recipes for Smoked Foods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-25
Other King Kooker Specialities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28
Section IV - Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6
METAL FUSION, INC.
LIMITED ONE-YEAR WARRANTY
WHAT THIS WARRANTY COVERS
This warranty covers all components of this outdoor cooker to be free from defects in materials and
workmanship, with the exceptions stated below.
HOW LONG COVERAGE LASTS
This warranty runs for one year from the date of purchase. Please keep your receipt with this manual
for future reference.
WHAT IS NOT COVERED
This warranty does not cover the following:
Incidental and Consequential Damages.
This warranty does not cover incidental and
consequential damages arising in any way out of the use of this outdoor cooker. The liability of
Metal Fusion, Inc. is, in any event, limited to the amount of the original purchase price of this
outdoor cooker, and remains in force only as long as the product remains in its original, as-built
configuration. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
Neglectful Operation.
This warranty does not cover any loss or damage arising in any
way due to the negligent operation of this outdoor cooker.
Altered, Repaired or Misused Equipment.
This warranty does not cover any loss or
damage arising in any way out of the use of this outdoor cooker when it has been altered, repaired
by persons other than Metal Fusion, Inc., or when it has been abused or misused, or when it has
been used other than in accordance with the manufacturer’s operating instructions, including,
without limitation, any damage to the consumer’s pots because they were placed on a lit cooker
while the pot is empty. When using smoker, use only the porcelain water pan provided.
Other Assumed Responsibilities.
Unless otherwise provided by law, this warranty does
not cover any responsibility or liability arising in any way out of the use of this product where that
responsibility or liability was purportedly assumed by any other person or agent.
Paint, Discoloration and Rust.
This warranty does not cover the paint on the outdoor
cooker, as in a normal use of the outdoor cooker, the paint will be burned off. Nor does this
warranty cover discoloration or rust as these occurrences are part of the cooker’s normal wear and
tear.
WHAT METAL FUSION, INC. WILL DO
Metal Fusion, Inc. will repair or replace any outdoor cooker that proves to be defective in materials or
workmanship. In the event repair is not possible or economically feasible, Metal Fusion, Inc. will
replace your outdoor cooker with an identical or substantially equivalent outdoor cooker. Metal Fusion,
Inc. will perform this service at no charge to you, except for the actual cost of shipping and handling
the outdoor cooker or replacement parts.
HOW TO GET SERVICE
In the event you have a problem or malfunction with your outdoor cooker, simply call Metal Fusion, Inc.
at (800) 783-3885.
HOW STATE LAW APPLIES
This warranty gives you specific rights, and you may have other rights which vary from state to state.
7
OWNER’S REGISTRATION
Dear Customer,
Thank you for purchasing a King Kooker
®! Please take a moment to fill out
your registration form and return it to us. We are always happy to hear
suggestions and comments from our customers about our products. Completion of
this registration allows us to contact you if the need arises. Please keep your
receipt with your instruction manual. It will be necessary as a proof of purchase for
us to help you if there is a problem with your cooker.
Name: __________________________________________________________
Address: ________________________________________________________
________________________________________________________________
________________________________________________________________
Phone: __________________________________________________________
Email:
Model# __________________________________________________________
Date of Purchase __________________________________________________
Place of Purchase__________________________________________________
Price Paid ________________________________________________________
Was this a gift _____ or did you _____ purchase it yourself?
________________________________________________________________
________________________________________________________________
Comments:
________________________________________________________________
________________________________________________________________
A SATISFIED CUSTOMER IS OUR MAIN GOAL. If you have any questions or
problems, please call us at 1-800-783-3885 before returning the product to the
point of purchase. Please have your receipt available when calling.
THANK YOU,
ENJOY YOUR COOKING EXPERIENCE.
®
8
________________________
________________________
________________________
METAL FUSION, INC.
712 St. George Avenue
Jefferson, LA 70121
Place
Stamp
Here
FOLD
FOLD
TAPE HERE
2206 ASSEMBLY INSTRUCTIONS
Tools Required:
Phillips Head Screwdriver, Adjustable Wrench, Leak Testing Solution
1. Before assembling, check that all cooker components are included in the shipping carton. Identify
these cooker parts from the parts list for both the Smoker Base/Fryer-Boiler Assembly and the
Smoker Cabinet Assembly. If any parts are missing, contact Metal Fusion, Inc. at (800)783-3885
between the hours of 7:30am and 3:30pm CST Monday through Friday for replacements.
2. Read assembly instructions, and understand sequence of assembly, before commencing to
assemble your cooker.
3. This package consists of two main components once assembled:
1. Smoker Base/Fryer-Boiler - See page 10 for assembly.
2. Smoker Cabinet - See pages 11-12 for assembly.
The smoker base/fryer-boiler provides a stable base and heat source for the smoker cabinet.
The smoker base/fryer-boiler can also be used independently from the smoker cabinet as an
outdoor cooker. When using this appliance as a fryer-boiler alone (no smoker), do NOT use any pot
larger than 32 quarts.
9
SECTION I
OUTDOOR COOKER ASSEMBLY
THE USE AND CARE MANUAL MUST BE READ AND UNDERSTOOD
BEFORE USING THE APPLIANCE
(Throughout this manual the words appliance, cooker, smoker, fryer/boiler, burner and stove will be
used interchangeably to refer to the King Kooker
®
Outdoor Cooker.)
WARNING
Smoker Cabinet
Smoker Base/Fryer-Boiler
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