King Kooker 1644, 1645, 5012, 5212, 1015 Assembly Instructions And Use And Care Manual
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ASSEMBLY INSTRUCTIONS
AND
USE AND CARE MANUAL
THE INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY
FOR THE PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE.
READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE ASSEMBLING
AND USING THE APPLIANCE. FOLLOW ALL WARNINGS AND INSTRUCTIONS WHEN
USING THE APPLIANCE.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
METAL FUSION, INC.
712 St. George Avenue.
Jefferson, LA 70121
If you have any problems or questions
Call Us Toll Free at
1-800-783-3885
7:30 A.M. to 3:30 P.M. CST • Monday through Friday
(504) 736-0201
www.kingkooker.com
OUTDOOR COOKERS
CAST COOKER
MODEL/SERIAL # __________
FAILURE TO FOLLOW THESE INSTRUCTIONS
AND WARNINGS COULD RESULT IN FIRE, EXPLOSION, BURN HAZARD OR CARBON
MONOXIDE POISONING WHICH COULD CAUSE PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
English
for your safety
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately
call your Fire Department.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION
WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 feet (3.05m) of any structure,
combustible material or other gas cylinder. Do not locate this
appliance under ANY overhead construction.
3. Only use propane burning units outdoors. Risks include fire and
carbon monoxide fumes. Lack of ventilation can cause injury or
death.
4. Never operate this appliance within 25 feet (7.5m) of any flammable
liquids or vapors.
5. Do not fill cooking vessel beyond maximum fill line (if
applicable).
6. When cooking with oil/grease, always use the thermometer
provided and never allow the oil/grease to get hotter than 350°F
(177°C). If the temperature exceeds 350°F (177°C) or if oil begins
to smoke, immediately turn the burner or gas supply OFF.
7. Heated liquids and equipment remain at scalding temperatures
long after the cooking process. Never touch cooking appliance
until liquids have cooled to 100°F (38°C) or less.
8. If a fire should occur, keep away from the appliance and immediately
call your Fire Department. Do not attempt to extinguish an oil/
grease fire with water. When cooking, have a Type BC or ABC fire
extinguisher readily available. A Type BC or ABC fire extinguisher
may, in some circumstances, contain the fire.
2
FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT IN
FIRE, EXPLOSION, BURN HAZARD OR CARBON MONOXIDE POISONING WHICH COULD
CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER
DANGER
3
1) This is an ATTENDED appliance. Do NOT leave this appliance unattended
while the burner is lit or while heating oil, grease, water or cooking food.
Monitor the appliance when hot after use [oil, grease or water above 100° F
(38°C)]. Heated liquid and equipment can remain at scalding temperatures
long after cooking has ended.
2) Keep children, pets and unauthorized persons away from the appliance at
all times.
3) The use of alcohol, prescription or non-prescription drugs may impair
your ability to properly assemble or safely operate this appliance. Do NOT
assemble or operate this appliance if using alcohol, prescription or nonprescription drugs.
4) This appliance is for OUTDOOR use only. Do NOT use in a building, garage,
tent or any other enclosed area. Do NOT use in or on a recreational vehicle
or boat. NEVER use this appliance as a heater.
5) Do not locate this appliance under ANY overhead construction. Keep a
minimum clearance of 10 ft. (3.05m) from the sides, front and back of the
appliance to ANY construction. Keep the area clear of any combustible
material. Do not use on or under any apartment or condo balcony or deck.
6) When cooking, the fryer/boiler must be on a level, stable, noncombustible
surface such as brick, concrete or dirt. Not suitable are surfaces such as
wood, asphalt or plastic which may burn, blister or melt.
7) Check all cooker fittings for leaks before each use. Keep the fuel supply
hose away from any heated surfaces. Only the LP hose/regulator assembly
specified by Metal Fusion, Inc. should be used with this appliance.
8) This appliance is not for frying turkeys.
9) When cooking with oil or grease, the thermometer provided MUST be
used. Follow instructions in this manual for proper installation and use of
thermometer. If the thermometer supplied with the fryer/boiler has been
lost or damaged, a replacement thermometer specified by Metal Fusion,
Inc. shall be obtained before using the appliance.
10) If the temperature of cooking oil exceeds 350°F (177°C) or if oil begins to
smoke, immediately turn the burner or gas supply OFF and wait for the
temperature to decrease to less than 350°F (177°C) before relighting burner
according to the instructions in this manual.
11) When cooking with oil/grease, have a Type BC or ABC fire extinguisher
readily available. In the event of an oil/grease fire, do not attempt to
extinguish with water. Immediately call the Fire Department. A Type BC or
ABC fire extinguisher may, in some circumstances, contain the fire.
12) NEVER overfill the cooking pot with oil, grease or water. Follow instructions
in this manual for establishing proper oil, grease or water levels.
READ AND UNDERSTAND BEFORE USING THIS PRODUCT
Throughout this manual the words appliance, cooker, fryer/boiler, burner and stove
will be used interchangeably to refer to the King Kooker® Outdoor Cooker.
4
13) Introduction of water or ice from any source into the oil/grease may cause
overflow and severe burns from hot oil and water splatter. When frying with oil/
grease, all food products MUST be completely thawed and towel dried before
being immersed in the fryer.
14) Never drop food or accessories into hot cooking liquid. Lower food and
accessories slowly into the cooking liquid in order to prevent splashing or
overflow. When removing food from the appliance, care shall be taken to avoid
burns from hot cooking liquids.
15) This appliance and pot, including handles and lids, gets dangerously hot in use.
Use well-insulated pot holders or oven mitts for protection from hot surfaces or
splatter from cooking liquids. Safety goggles are also recommended to protect
you from oil splatter. The oil remains dangerously hot hours after use.
16) Do NOT place an empty cooking vessel on the appliance while in operation.
Use caution when placing anything in the cooking vessel while the appliance is
in operation. Never use a cooking vessel larger than the capacity and diameter
specified in this manual.
17) In the event of rain, snow, hail, sleet or other forms of precipitation while
cooking with oil/grease, cover the cooking vessel immediately and turn off the
appliance burners and gas supply. Do not attempt to move the appliance or
cooking vessel.
18) Do NOT move the appliance when in use. Allow the cooking vessel to cool to
100°F (38°C) before moving or storing.
19) Avoid bumping of or impact with the appliance to prevent contact with hot
appliance, spillage or splashing of hot cooking liquid.
20) See Use and Care section for LP Gas Cylinder Information. A 20 pound
(9 kg) cylinder should be used with this cooker. The LP-gas supply cylinder
used must have a protective collar and must be constructed and marked in
accordance with the specifications for LP-gas cylinders of the U. S. Department
of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods. Do
not store a spare LP-gas cylinder under or near this appliance. Never fill the
cylinder beyond 80% full. For proper vapor withdrawal, the 20 lb. (9 kg) cylinder
should be used in the proper upright position. Cylinder must be turned off while
not in use. Failure to follow these instructions and warnings could result in fire
or explosion which could cause property damage, personal injury or death.
21) This appliance is not intended for commercial use.
22) Use King Kooker® appliances only in accordance with state and local ordinances,
or in the absence of local codes, with the National Fuel Gas Code, ANSIZ223.1/
NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58 or
CSA B149.1, Natural Gas and Propane Installation Code.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS COULD RESULT IN
FIRE, EXPLOSION, BURN HAZARD OR CARBON MONOXIDE POISONING WHICH
COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE
USING YOUR KING KOOKER® PRODUCT
TABLE OF CONTENTS
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Table of Contents .......................................................................................................................5
Warranty ...............................................................................................................................6
Owner’s Registration .................................................................................................................. 7-8
Section I - King Kooker® Outdoor Cooker Assembly .........................................................................................9
Casting Installation ................................................................................................................9
Outdoor Cooker Assembly Instructions ............................................................................................. 9-11
CS8T Assembly Instructions ........................................................................................................12
KKDFF30T / 8005 / 82-82TKD Assembly Instructions ....................................................................................12
18KD, 21KD, SS21PKD and 24WC Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................
13
1212, 1214, 1642, and 2616 Assembly Instructions ......................................................................................13
5012, 5212 and 1015 Assembly Instructions ...........................................................................................14
1644 and 1645 Assembly Instructions ................................................................................................14
1700, 1720 and 1740 Assembly Instructions ...........................................................................................15
High Pressure Units with Snap On Legs Assembly Instructions .........................................................................16-17
Baffle Plate Assembly .............................................................................................................17
CS01 Assembly Instructions ........................................................................................................18
1803PKP Work Table Assembly Instructions ...........................................................................................18
Fry Basket Assembly ..............................................................................................................18
Section II - Use and Care of King Kooker® Outdoor Cookers and Accessories ..................................................................19
Thermometer Instructions and Safety Precautions for Deep Frying with Outdoor Cookers ......................................................19
Determining Proper Fill Levels for Cooking Vessels .....................................................................................19
LP Gas Cylinder Information ........................................................................................................20
Connection Instructions ...........................................................................................................20
Leak Test Instructions .............................................................................................................20
Placement Instructions ............................................................................................................21
Lighting and Operating Instructions ...............................................................................................22-23
Turning Off and Storing the Cooker after Use ..........................................................................................23
Maintenance Of Outdoor Cookers And Accessories .....................................................................................24
Caring For Aluminum and Cast Iron Cookware .........................................................................................25
Information Regarding Cooking Oil ..................................................................................................25
Section III - Recipes ....................................................................................................................26
Boiled Seafood ..................................................................................................................26
Blackened Fish ..................................................................................................................26
Barbecued Shrimp ...............................................................................................................26
King Kooker® Beans .............................................................................................................27
King Kooker® Jambalaya ..........................................................................................................27
Fried Seafood ...................................................................................................................27
Fried Chicken ...................................................................................................................27
Fried Onion Rings ................................................................................................................28
Fried Mushrooms ................................................................................................................28
King Kooker® Wings .............................................................................................................28
Steamed Clams and Mussels .......................................................................................................28
Steamed Crab, Shrimp, and Lobster .................................................................................................28
Section IV - Frequently Asked Questions ...................................................................................29
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6
METAL FUSION, INC.
LIMITED ONE-YEAR WARRANTY
WHAT THIS WARRANTY COVERS
This warranty covers all components of this outdoor cooker to be free from defects in materials and
workmanship, with the exceptions stated below.
HOW LONG COVERAGE LASTS
This warranty runs for one year from the date of purchase. Please keep your receipt with this manual
for future reference.
WHAT IS NOT COVERED
This warranty does not cover the following:
Incidental and Consequential Damages. This warranty does not cover incidental and
consequential damages arising in any way out of the use of this outdoor cooker. The liability of
Metal Fusion, Inc. is, in any event, limited to the amount of the original purchase price of this
outdoor cooker, and remains in force only as long as the product remains in its original, as-built
configuration. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
Neglectful Operation. This warranty does not cover any loss or damage arising in any way
due to the negligent operation of this outdoor cooker.
Altered, Repaired or Misused Equipment. This warranty does not cover any loss or
damage arising in any way out of the use of this outdoor cooker when it has been altered, repaired
by persons other than Metal Fusion, Inc., or when it has been abused or misused, or when it has
been used other than in accordance with the manufacturer’s operating instructions, including,
without limitation, any damage to the consumer’s pots because they were placed on a lit cooker
while the pot is empty.
Other Assumed Responsibilities. Unless otherwise provided by law, this warranty does
not cover any responsibility or liability arising in any way out of the use of this product where that
responsibility or liability was purportedly assumed by any other person or agent.
Paint, Discoloration, and Rust. This warranty does not cover the paint on the outdoor
cooker, as in a normal use of the outdoor cooker, the paint will be burned off. Nor does this
warranty cover discoloration or rust to the cooker as these occurrences are part of the cooker’s
normal wear and tear.
WHAT METAL FUSION, INC. WILL DO
Metal Fusion, Inc. will repair or replace any outdoor cooker that proves to be defective in materials
or workmanship. In the event repair is not possible or economically feasible, Metal Fusion, Inc. will
replace your outdoor cooker with an identical or substantially equivalent outdoor cooker. Metal
Fusion, Inc. will perform this service at no charge to you, except for the actual cost of shipping and
handling the outdoor cooker or replacement parts.
HOW TO GET SERVICE
In the event you have a problem or malfunction with your outdoor cooker, simply call Metal Fusion,
Inc. at (800) 783-3885.
HOW STATE LAW APPLIES
This warranty gives you specific rights, and you may have other rights which vary from state to
state.
7
OWNER’S REGISTRATION
Dear Customer,
Thank you for purchasing a King Kooker®! Please take a moment to fill
out your registration form and return it to us. We are always happy to hear
suggestions and comments from our customers about our products. Completion
of this registration allows us to contact you if the need arises. Please keep your
receipt with your instruction manual. It will be necessary as a proof of purchase
for us to help you if there is a problem with your cooker.
Name: __________________________________________________________________
E-Mail: _________________________________________________________________
Address: ________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Telephone: _____________________________________________________________
Model# ________________________________________________________________
Date of Purchase ________________________________________________________
Place of Purchase _______________________________________________________
Price Paid ______________________________________________________________
Was this a gift _____ or did you _____ purchase it yourself?
________________________________________________________________________
________________________________________________________________________
Comments:
________________________________________________________________________
________________________________________________________________________
A SATISFIED CUSTOMER IS OUR MAIN GOAL. If you have any questions or
problems, please call us at 1-800-783-3885 before returning the product to the
point of purchase. Please have your receipt available when calling.
THANK YOU,
ENJOY YOUR COOKING EXPERIENCE.
CUT HERE
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________________________
________________________
________________________
METAL FUSION, INC.
712 St. George Avenue
Jefferson, LA 70121
Place
Stamp
Here
FOLD
FOLD
TAPE HERE
TOOLS REQUIRED:
TORQUE WRENCH or ADJUSTABLE WRENCH, LEAK TESTING SOLUTION
1. Before assembling, check that all cooker components are included in the shipping carton.
Identify these cooker parts from the assembly drawing. Accessories such as pots may vary
according to model. Check the list of accessories on your cooker box. The following parts are
considered essential and should be included in your package regardless of model number.
Required Parts Lists:
Cooker Stand, Cast Burner(s), LP Hose and Regulator, Thermometer(s)
If any of the above parts are missing, contact Metal Fusion, Inc. at 1-800-783-3885 between the
hours of 7:30 a.m. and 3:30 p.m. CST Monday through Friday for replacements.
2. Read assembly instructions, and understand sequence of assembly, before commencing to
assemble your cooker.
3. If your casting(s) is not pre-installed follow the below CASTING INSTALLATION directions.
9
SECTION I
OUTDOOR COOKER ASSEMBLY
THE USE AND CARE MANUAL MUST BE READ AND UNDERSTOOD
BEFORE USING THE APPLIANCE
Throughout this manual the words appliance, cooker, fryer/boiler, burner and stove will be
used interchangeably to refer to the King Kooker® Outdoor Cooker.
A) Remove top nut from casting bolt. Leave bottom nut attached and tightened (if applicable.)
B) Place the casting bolt through the hole on the flat bar casting support bracket as pictured
below. The venturi tube of the burner should be located underneath the windshroud. For
cookers supplied with a heat plate, place the heat plate onto the casting bolt beneath the
flat bar casting support bracket.
C) Reinstall nut to casting bolt. Tighten. Check to see if casting is pointing straight up and is
sturdy.
Bottom Nut (If Applicable)
Top Nut
Casting Bolt
FRONT VIEW
SIDE VIEW
Venturi Tube
Heat Plate
(If Applicable)
Casting
Bolt
Shroud
Shroud
Flat Bar
Casting Support
Bracket
Heat Plate
(If Applicable)
Casting
Bolt
Flat Bar
Casting Support
Bracket
* Model May Vary From Picture
10
Figure 2 HOSE WITH FEMALE FITTING AND ADJUSTABLE REGULATOR.
The air shutter and half union as pictured should already be assembled to the casting. Check that
fitting is tightened to the venturi tube and that the elbow points downward. Tighten the hose fitting
onto the half union with a torque wrench, up to a torque of 95 to 105 lb./in. Alternatively, hand
tighten securely and then, using a wrench, tighten an additional 1-1 1/2 turns.
20 lb. LP
Gas Cylinder
Figure 1 HOSE WITH MALE FITTING AND ADJUSTABLE REGULATOR.
Tighten the hose fitting into the venturi with a torque wrench, up to a torque of 95 to 105 lb./in.
Alternatively, hand tighten securely and then, using a wrench, tighten an additional 1-1 1/2 turns.
20 lb. LP
Gas Cylinder
4. NOTE: The hose to burner connection will be one of the following:
Figure 1) Hose with male fitting and adjustable regulator.
Figure 2) Hose with female fitting and adjustable regulator.
Figure 3) Hose with male or female fitting and manual valve with non-adjustable pressure
regulator.
Figure 4)
Double hose with male fittings and manual valves with non-adjustable pressure regulator.
WITH ORIFICE
WITH ORIFICE
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