King Instrument 7750 Series Installation Instructions Manual

7750 Series
Installation Instructions
FLOW METER LIMITED WARRANTY
Meters are warranted against defects in materials and workmanship to the original user for a period of thirteen (13) months from the date of factory shipment, provided the meter is installed, operated and maintained in accordance with King Instrument Company’s instructions and recommendations.
KING INSTRUMENT COMPANY, INC. MAKES NO WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modied. This warranty is non-transferrable and is limited to replacement or repair. The liability of King Instrument Company arising out of its supply of the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANT­ABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSE­QUENTIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory for Return Merchandise Authorization (RMA) number and return instructions.
THIS IS IMPORTANT INFORMATION. READ IT CAREFULLY BEFORE BEGINNING WORK.
1) Inspect meter for damage that may have occurred during shipping. Report any damage to the container to the freight carrier immediately.
2) Remove any shipping material placed in the inlet and outlet of the meter. (This is done to prevent damage caused by movement of the oat during shipping)
3) Make sure your pressure, temperature, uid and other requirements are compatible with the meter and components.
4) Select a suitable location for installation to prevent excess stress on the meter which may result from:
a) Misaligned pipe.
b) The weight of related plumbing.
c) “Water Hammer” which is most likely to occur when ow is suddenly stopped as with quick closing solenoid operated valves. (If necessary, a surge chamber should be installed. This will also be useful in pressure start-up situations.)
d) Thermal expansion of liquid in a stagnated or valve isolated system.
e) Instantaneous pressurization which will stress the meter and could result in tube failure.
NOTE: In closed thermal transfer or cooling systems, install the meter
in the cool side of the line to minimize meter expansion and contrac­tion and possible uid leaks at the threaded connections.
5) Handle the meter carefully during installation.
a) Use an appropriate amount of teon tape on external pipe threads before making connections. Do not use paste or stick type thread sealing products.
6) Install the meter vertically with the inlet port at the bottom.
7) Meters with stainless steel ttings will support several feet of pipe as long as signicant vibration or stress resulting from misaligned pipe are not factors.
8) Meters used in gas service should have suitable valves plumbed in at the inlet and outlet of the meter. These valves should be no more than 1-1/2 pipe diameters from the meter ports. The valve at the out­let should be used to create back pressure as required to prevent oat bounce. It should be set initially and then left alone. The inlet valve should be used for throttling purposes. Depending on the installation, valves may not be essential, but they are most useful in many instal­lations. Remember: To get a correct reading of ow in gas service, it is necessary to know the pressure right at the outlet of the meter (before
the valve).
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
1
7750 Series
PARTS LIST:
SHIELD RETAINER
1
SHIELD GASKET
2
SHIELD
3
4
6
7
7750 SERIES ASSEMBLY
8
9
10
11
SHIELD RETAINER O-RING
POINTER NEEDLE SET SCREW
FLOAT
FLOAT STOP LOCK WASHER
OUTLET FLOAT STOP
INLET FLOAT STOP
FLOAT STOP SCREW
8
9
10
7
2
3
4
6
5
5
INDICATOR HOUSING/METER TUBE ASSEMBLY
1
ADDITIONALLY
• 7750 Series meters are designed for vertical installation only. (Inlet at bottom, Outlet at top)
• Do not remove or adjust the screws on the back of the indicator housing.
These screws were positioned during factory calibration and represent the zero adjustment. If the pointer is set on zero, proceed with installa­tion. If the pointer is not set at zero, follow these steps:
1) Remove front cover with gasket and shield from indicator housing.
2) Loosen set screw at the base of the pointer hub.
3) Reposition pointer to zero line.
4) Tighten set screw with a 1/16” allen wrench by holding the pointer hub and gently tightening the set screws.
5) Replace front cover with gasket and shield on indicator housing.
CAUTION
Zero is factory set when meter is calibrated. DO NOT loosen screws that fasten indicator housing to meter body. If indicator housing is moved, the meter will need to be calibrated.
Max Non-Shock Pressure and Temperature
Temp Stainless Steel Flange Class
°F 150# psig 300# psig
200 225 600
300 200 540
400 180 515
Note: The maximum ambient temperature for the indicator housing is 400°F
CAUTION
• Do not loosen nuts that fasten indicator housing to metering tube. If the relationship of meter tube and indicator housing are changed, meter must be calibrated.
• Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
CLEANING
Installation Instructions
*Do not use cleaning agents that will damage oat or tube.
Meters should be cleaned with a mild soap solution. This will be an eective cleaner of rust stains. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
REPAIR
7750 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return
instructions.
WARNING
Pressure and temperature ratings are based on a study of the engi­neering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to dicult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer’s of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specic application.
OVERALL DIMENSIONS
B
9.840
Ø4.800
ALARM RECEPTACLE
TRANSMITTER HOUSING
Carefully remove the owmeter from piping system. Remove the inlet oat stop and outlet oat stop and withdraw oat from top of meter. All necessary instrument components are now fully accessible for cleaning with a bottle brush and appropriate mild soap solution*. Before the meter is reassembled, inspect all parts for damage.
To reassemble, carefully guide the magnetic oat back into the tube. Reinstall and tighten inlet oat stop and outlet oat stop. Reinstall the instrument into the plumbing system.
A
Dim. A* B** C D
705-712 1/2” 3.50/3.75 3.67 3.27
715-720 1” 4.25/4.88 3.92 3.56
*Flange Connection **150#/300#
C
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
D
4.870
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