King Instrument 7650 Operating Manual

7650 Series
Installation Instructions
Flow Meter liMited warranty
Meters are warranted against defects in materials and workmanship to the original user for a period of thirteen (13) months from the date of factory shipment, provided the meter is installed, operated and maintained in accordance with King Instrument Company’s instructions and recom­mendations.
This warranty does not apply if failure is caused or contributed to by any of the following: im­proper handling, improper storage, abuse, unsuitable application of the product, lack of reason­able and necessary maintenance, use exceeding suggested pressure and temperature maximums, improper packaging for return, or repairs made or attempted to be made by anyone other than King Instrument Company, Inc.
KING INSTRUMENT COMPANY, INC. MAKES NO WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modied. This warranty is non-transferrable and is limited to replacement or repair. The liability of King Instrument Company arising out of its supply of the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EX­PRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANT­ABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory for Return Merchandise Authorization (RMA) number and return instructions.
this is iMportant inForMation. read it careFully beFore beginning work.
1) Inspect meter for damage that may have occurred during shipping. Report any damage to the container to the freight carrier immediately.
2) Make sure your pressure, temperature, uid and other requirements are compatible with the meter.
3) Select a suitable location for installation to prevent excess stress on the meter which may result from:
a) Misaligned pipe.
b) The weight of related plumbing.
c) “Water Hammer” which is most likely to occur when ow is suddenly stopped as with quick closing solenoid operated valves. (If necessary, a surge chamber should be installed. This will also be useful in pressure start-up situations.)
d) Thermal expansion of liquid in a stagnated or valve isolated system.
e) It is recommended to install valving which will allow the meter to be drained. Meter should be drained when not in use or prior to maintenance.
f) Instantaneous pressurization which will stress the meter and could result in tube failure.
note: In closed thermal transfer or cooling systems, install the meter
in the cool side of the line to minimize meter expansion and contrac­tion and possible uid leaks at the threaded connections.
4) Handle the meter carefully during installation.
a) Use an appropriate amount of teon tape on external pipe threads before making connections. Do not use paste or stick type thread sealing products.
5) Install the meter vertically with the inlet port at the bottom.
6) Meters with stainless steel ttings will support several feet of pipe as long as signicant vibration or stress resulting from misaligned pipe are not factors.
7) Pressure and temperature maximums must never be exceeded.
Max Non-Shock Pressure and Temperature
Temperature 140° F
Pressure 100 psig
Ambient Temp. 33° F -125° F
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
1
7650 Series
Pressure and temperature ratings are based on a study of the engineering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to difficult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer's of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specific application.
*Do not use cleaning agents that will damage float, tube or o-rings.
Meters should be cleaned with a mild soap solution. This will be an effective cleaner of rust stains. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
7650 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions.
-7650 Series meters have o-ring seals. Use with incompatible fluids may cause o-rings to swell which may cause glass tube to fail.
Meters are not specifically recommended for service other than water or air. The user must determine meter suitability for use with other fluids.
-Extra caution must be exercised when meters are used in high pressure gas cylinder applications. Pressure regulators should be installed at the cylinder and at the inlet of the meter.
-Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
END FITTING RETAINER
END FITTING RETAINER
END FITTING
METER TUBE GASKET
O-RING
SHIELD GASKET
FLOAT STOP/
FLOAT
GLASS METER TUBE
POLYCARBONATE
TIE ROD
END FITTING RETAINER
END FITTING RETAINER
END FITTING
METER TUBE GASKET
O-RING
SHIELD GASKET
FLOAT STOP/
FLOAT
GLASS METER TUBE
POLYCARBONATE
GUIDE ROD ASSEMBLY
SCREW
SHIELD
INLET FLOAT STOP
SCREW
SHIELD
4X
EXTENSION ASSEMBLY
4X
Carefully remove the flowmeter from piping system. Remove the outlet end fitting retainer by removing the 4 retaining screws with a
5
16
" hex wrench. Remove the outlet end fitting. Carefully remove the glass meter tube. Be sure to not let the internals fall out. Use caution when removing the glass tube. Do not allow the float to fall out. Float damage may result in inaccuracy. from the top with the outlet fitting and withdraw the float from the top.
To reassemble, carefully guide the float back into the tube. Carefully install glass meter tube into meter. When installing float/guide assembly make certain that the end of the guide fully engages the inlet and/or outlet float stop. Reinstall end fitting retainer and tighten 4 retaining screws. Reinstall the instrument into the plumbing system after removing the old teflon tape (with a wire brush) and replacing with fresh teflon tape.
Pressure and temperature ratings are based on a study of the engineering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to difficult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer's of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specific application.
*Do not use cleaning agents that will damage float, tube or o-rings.
Meters should be cleaned with a mild soap solution. This will be an effective cleaner of rust stains. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
7650 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions.
-7650 Series meters have o-ring seals. Use with incompatible fluids may cause o-rings to swell which may cause glass tube to fail.
Meters are not specifically recommended for service other than water or air. The user must determine meter suitability for use with other fluids.
-Extra caution must be exercised when meters are used in high pressure gas cylinder applications. Pressure regulators should be installed at the cylinder and at the inlet of the meter.
-Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
GV FLOAT
Highest immunity
to viscous fluids
with medium
capacity.
END FITTING RETAINER
END FITTING RETAINER
END FITTING
METER TUBE GASKET
O-RING
SHIELD GASKET
FLOAT STOP/
FLOAT
GLASS METER TUBE
POLYCARBONATE
TIE ROD
END FITTING RETAINER
END FITTING RETAINER
END FITTING
METER TUBE GASKET
O-RING
SHIELD GASKET
FLOAT STOP/
FLOAT
GLASS METER TUBE
POLYCARBONATE
TIE ROD
GUIDE ROD ASSEMBLY
SCREW
SHIELD
INLET FLOAT STOP
SCREW
SHIELD
4X
EXTENSION ASSEMBLY
4X
Carefully remove the flowmeter from piping system. Remove the outlet end fitting retainer by removing the 4 retaining screws with a
5
16
" hex wrench. Remove the outlet end fitting. Carefully remove the glass meter tube. Be sure to not let the internals fall out. Use caution when removing the glass tube. Do not allow the float to fall out. Float damage may result in inaccuracy. from the top with the outlet fitting and withdraw the float from the top.
To reassemble, carefully guide the float back into the tube. Carefully install glass meter tube into meter. When installing float/guide assembly make certain that the end of the guide fully engages the inlet and/or outlet float stop. Reinstall end fitting retainer and tighten 4 retaining screws. Reinstall the instrument into the plumbing system after removing the old teflon tape (with a wire brush) and replacing with fresh teflon tape.
GS FLOAT Maximum flow meter capacity
with limited
viscosity immunity
Installation Instructions
caution
Float types and orientations
• 7650 Series meters have o-ring seals. Use with incompatible uids may cause o-rings to swell which may cause glass tube to fail.
• Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
cleaning
Carefully remove the owmeter from piping system. Remove the outlet end tting retainer by removing the 4 retaining screws with a 5/16” hex wrench. Remove the outlet end tting. Carefully remove the glass meter tube. Be sure to not let the internals fall out. Use caution when removing the glass tube. Do not allow the oat to fall out. Float damage may result in inaccuracy.
To reassemble, carefully guide the oat back into the tube. Carefully install glass meter tube into meter. When installing oat/guide assembly make certain that the end of the guide fully engages the inlet and/or outlet oat stop. Reinstall end tting retainer and tighten 4 retaining screws. Reinstall the instrument into the plumbing system after removing the old teon tape (with a wire brush) and replacing with fresh teon tape.
*Do not use cleaning agents that will damage oat, tube or o-rings.
Meters should be cleaned with a mild soap solution. This will be an eective cleaner of rust stains. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
repair
7650 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions.
warning:
Pressure and temperature ratings are based on a study of the engineering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to dicult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer’s of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specic application.
When it comes to ow...we’re instrumental.
LP FLOAT SL FLOAT SP FLOAT
(714) 891-0008 • www.kinginstrumentco.com
GV FLOAT GS FLOAT
2
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