King Instrument 7710 Series, 724-726, 715-722, 706-714, 728-734 Installation Instructions Manual

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7710 Series
Installation Instructions
FLOW METER LIMITED WARRANTY
Meters are warranted against defects in materials and workmanship to the original user for a period of thirteen (13) months from the date of factory shipment, provided the meter is installed, operated and main­tained in accordance with King Instrument Company’s instructions and recommendations.
KING INSTRUMENT COMPANY, INC. MAKES NO WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPE­CIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modied. This warranty is non-transferrable and is limited to replacement or repair. The liability of King Instrument Company arising out of its supply of the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSEQUEN­TIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory for Return Merchandise Authorization (RMA) number and return instructions.
THIS IS IMPORTANT INFORMATION. READ IT CAREFULLY BEFORE BEGINNING WORK.
1) Inspect meter for damage that may have occurred during shipping. Report any damage to the container to the freight carrier immediately.
2) Remove any shipping material placed in the inlet and outlet of the meter. (This is done to prevent damage caused by movement of the oat during shipping).
3) Make sure your pressure, temperature, uid and other requirements are compatible with the meter and components (including o-rings).
4) Select a suitable location for installation to prevent excess stress on the meter which may result from:
a) Misaligned pipe.
b) The weight of related plumbing.
c) “Water Hammer” which is most likely to occur when ow is suddenly stopped as with quick closing solenoid operated valves. (If necessary, a surge chamber should be installed. This will also be useful in pressure start-up situations.)
d) Thermal expansion of liquid in a stagnated or valve isolated system.
e) Instantaneous pressurization which will stress the meter and could result in tube failure.
NOTE: In closed thermal transfer or cooling systems, install the meter in the cool side of the line to minimize meter expansion and contraction and possible uid leaks at the threaded connections.
5) Handle the meter carefully during installation.
a) Use an appropriate amount of teon tape on external pipe threads before making connections. Do not use paste or stick type thread sealing products.
6) Install the meter vertically with the inlet port at the bottom. No piping runs are required. Because the guide rod extends from the top of the meter during operation, 4” of straight pipe must be provided at the outlet of the meter.
7) Meters with stainless steel ttings will support several feet of pipe as long as signicant vibration or stress resulting from misaligned pipe are not factors
8) Meters used in gas service should have suitable valves plumbed in at the inlet and outlet of the meter. These valves should be no more than 1-1/2 pipe diameters from the meter ports. The valve at the outlet should be used to create back pressure as required to prevent oat bounce. It should be set initially and then left alone. The inlet valve should be used for throttling purposes. Depending on the installation, valves may not be essential, but they are most useful in many installations. Remember: To get a correct reading of ow in gas service, it is necessary to know the pressure right at the outlet of the meter (before the valve).
ADDITIONALLY:
• 7710 Series meters are designed for vertical installation only. (Inlet at bottom, Outlet at top)
• Do not remove or adjust the screws on the back of the indicator housing. These screws were positioned during factory calibration and represent the zero adjustment. If the pointer is set on zero, proceed
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
1
PARTS LIST:
SHIELD RETAINER
1
SHIELD GASKET
2
SHIELD
3
4
5
6
7710 SERIES ASSEMBLY
7
8
9
10
11
12
INDICATOR HOUSING/
POINTER NEEDLE SET SCREW
FLOAT
END FITTING O-RING
OUTLET END FITTING
ORIFICE HOUSING O-RING
ORIFICE HOUSING/
OUTLET FLOAT STOP
10
9
8
7
32
1
9
11
12
11
6
5
11
METER TUBE ASSEMBLY
ORIFICE ASSEMBLY
HOUSING ASSEMBLY
13
TAPER SLEEVE
14
INLET END FITTING
INLET FLOAT STOP HOUSING ASSEMBLY
12
11
15
FLANGE
1
1
1
1
CONFIGURATIONS VARY BY FLOW RATE AND METER SIZE.
1
FNPT
1
11
14
www.kinginstrumentco.com
7700 SERIES FLOWMETER
King Instrument Company
Garden Grove, CA
Made in U.S.A.
www.kinginstrumentco.com
7700 SERIES FLOWMETER
King Instrument Company
Garden Grove, CA
Made in U.S.A.
B
A
D
E
Ø4.80
F
GC
4.87
15
SHIELD RETAINER O-RING
4
7710 Series
1) Remove front cover with gasket and shield from indicator housing.
2) Loosen set screw at the base of the pointer hub.
3) Reposition pointer to zero line. 4) Tighten set screw with a 1/16” allen wrench by holding the pointer hub and gently tightening the set screws.
5) Replace front cover with gasket and shield on indicator housing.
CAUTION: Zero is factory set when meter is calibrated. Do not loosen screws that fasten indicator housing to meter body. If indicator housing is moved, the meter will need to be calibrated.
Max Non-Shock Pressure and Temperature O-Ring
Temperture**
Temp Stainless Steel Flange Class O-Ring
Material
°F 150# psig 300# psig 600# psig EPR 225° F
200 225 600 1,200 Buna-N 275° F
300 200 540 1,100 Viton® 350° F
400 180 515 1,000 Kalrez® 400° F
**CAUTION: Meters with NPT (threaded) connections can be used in service up to 1,500 psi and 400° F, but always make certain that materials of construction (including O-Ring material) are compatible with the uid to be metered at the desired temperature and pres­sure.
Viton® and Kalrez® are registered trademarks of DuPont Dow Elastomers.
Note: The maximum ambient temperature for the indicator housing is 400°F
CAUTION
Max
Temp
Installation Instructions
of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
REPAIR
7710 meters that require repair should be sent to the factory. Please call for aReturn Merchandise Authorization (RMA) number and return instructions.
WARNING:
Pressure and temperature ratings are based on a study of the engi­neering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to dicult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer’s of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specic application.
OVERALL DIMENSIONS:
• O-rings should be replaced if meter is disassembled after it has been in service.
• Do not loosen nuts that fasten indicator housing to metering tube. If the relationship of meter tube and indicator housing are changed, meter must be calibrated.
• Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
CLEANING
Carefully remove the owmeter from piping system. Remove the threaded outlet end tting and withdraw the oat from the top. All necessary instrument components are now fully accessible for cleaning with a bottle brush and appropriate mild soap solution*. Before the meter is reassembled, inspect all parts for damage. O-rings should be replaced during meter maintenance and cleaning.
To reassemble, carefully guide the magnetic oat back into the tube. Reinstall and tighten outlet end tting. Reinstall the instrument into the plumbing system after removing the old teon tape (with a wire brush) and replacing with fresh teon tape.
*Do not use cleaning agents that will damage oat, tube or o-rings. Meters should be cleaned with a mild soap solution. This will be an eective cleaner of rust stains. Caution must be used so that materials
Dim. 706-714 715-722 724-726 728-734 736-738 740-744
A 1.30 1.88 2.34 3.46 4.46 5.49
B 11.000 13.240 13.864 13.875 - -
C* 1/2” 1” 1-1/2” 2” 3” 4”
D 4.32 4.86 5.24 6.35 7.26 8.24
E 3.92 4.50 4.96 6.08 7.08 8.11
F** 13.125/
13.625
G** 3.50/
3.75
16.750/
17.500
4.25/
4.88
* FNPT/Flange Connection **150#/300#
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
18.625/
19.250
5.00/
6.12
17.156/
17.786
6.00/
6.50
17.867/
18.867
7.50/
8.25
18.562/
19.696
9.00/
10.00
2
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