King Instrument 7710 Series, 724-726, 715-722, 706-714, 728-734 Installation Instructions Manual

...
Page 1
7710 Series
Installation Instructions
FLOW METER LIMITED WARRANTY
Meters are warranted against defects in materials and workmanship to the original user for a period of thirteen (13) months from the date of factory shipment, provided the meter is installed, operated and main­tained in accordance with King Instrument Company’s instructions and recommendations.
KING INSTRUMENT COMPANY, INC. MAKES NO WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPE­CIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modied. This warranty is non-transferrable and is limited to replacement or repair. The liability of King Instrument Company arising out of its supply of the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSEQUEN­TIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory for Return Merchandise Authorization (RMA) number and return instructions.
THIS IS IMPORTANT INFORMATION. READ IT CAREFULLY BEFORE BEGINNING WORK.
1) Inspect meter for damage that may have occurred during shipping. Report any damage to the container to the freight carrier immediately.
2) Remove any shipping material placed in the inlet and outlet of the meter. (This is done to prevent damage caused by movement of the oat during shipping).
3) Make sure your pressure, temperature, uid and other requirements are compatible with the meter and components (including o-rings).
4) Select a suitable location for installation to prevent excess stress on the meter which may result from:
a) Misaligned pipe.
b) The weight of related plumbing.
c) “Water Hammer” which is most likely to occur when ow is suddenly stopped as with quick closing solenoid operated valves. (If necessary, a surge chamber should be installed. This will also be useful in pressure start-up situations.)
d) Thermal expansion of liquid in a stagnated or valve isolated system.
e) Instantaneous pressurization which will stress the meter and could result in tube failure.
NOTE: In closed thermal transfer or cooling systems, install the meter in the cool side of the line to minimize meter expansion and contraction and possible uid leaks at the threaded connections.
5) Handle the meter carefully during installation.
a) Use an appropriate amount of teon tape on external pipe threads before making connections. Do not use paste or stick type thread sealing products.
6) Install the meter vertically with the inlet port at the bottom. No piping runs are required. Because the guide rod extends from the top of the meter during operation, 4” of straight pipe must be provided at the outlet of the meter.
7) Meters with stainless steel ttings will support several feet of pipe as long as signicant vibration or stress resulting from misaligned pipe are not factors
8) Meters used in gas service should have suitable valves plumbed in at the inlet and outlet of the meter. These valves should be no more than 1-1/2 pipe diameters from the meter ports. The valve at the outlet should be used to create back pressure as required to prevent oat bounce. It should be set initially and then left alone. The inlet valve should be used for throttling purposes. Depending on the installation, valves may not be essential, but they are most useful in many installations. Remember: To get a correct reading of ow in gas service, it is necessary to know the pressure right at the outlet of the meter (before the valve).
ADDITIONALLY:
• 7710 Series meters are designed for vertical installation only. (Inlet at bottom, Outlet at top)
• Do not remove or adjust the screws on the back of the indicator housing. These screws were positioned during factory calibration and represent the zero adjustment. If the pointer is set on zero, proceed
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
1
Page 2
PARTS LIST:
SHIELD RETAINER
1
SHIELD GASKET
2
SHIELD
3
4
5
6
7710 SERIES ASSEMBLY
7
8
9
10
11
12
INDICATOR HOUSING/
POINTER NEEDLE SET SCREW
FLOAT
END FITTING O-RING
OUTLET END FITTING
ORIFICE HOUSING O-RING
ORIFICE HOUSING/
OUTLET FLOAT STOP
10
9
8
7
32
1
9
11
12
11
6
5
11
METER TUBE ASSEMBLY
ORIFICE ASSEMBLY
HOUSING ASSEMBLY
13
TAPER SLEEVE
14
INLET END FITTING
INLET FLOAT STOP HOUSING ASSEMBLY
12
11
15
FLANGE
1
1
1
1
CONFIGURATIONS VARY BY FLOW RATE AND METER SIZE.
1
FNPT
1
11
14
www.kinginstrumentco.com
7700 SERIES FLOWMETER
King Instrument Company
Garden Grove, CA
Made in U.S.A.
www.kinginstrumentco.com
7700 SERIES FLOWMETER
King Instrument Company
Garden Grove, CA
Made in U.S.A.
B
A
D
E
Ø4.80
F
GC
4.87
15
SHIELD RETAINER O-RING
4
7710 Series
1) Remove front cover with gasket and shield from indicator housing.
2) Loosen set screw at the base of the pointer hub.
3) Reposition pointer to zero line. 4) Tighten set screw with a 1/16” allen wrench by holding the pointer hub and gently tightening the set screws.
5) Replace front cover with gasket and shield on indicator housing.
CAUTION: Zero is factory set when meter is calibrated. Do not loosen screws that fasten indicator housing to meter body. If indicator housing is moved, the meter will need to be calibrated.
Max Non-Shock Pressure and Temperature O-Ring
Temperture**
Temp Stainless Steel Flange Class O-Ring
Material
°F 150# psig 300# psig 600# psig EPR 225° F
200 225 600 1,200 Buna-N 275° F
300 200 540 1,100 Viton® 350° F
400 180 515 1,000 Kalrez® 400° F
**CAUTION: Meters with NPT (threaded) connections can be used in service up to 1,500 psi and 400° F, but always make certain that materials of construction (including O-Ring material) are compatible with the uid to be metered at the desired temperature and pres­sure.
Viton® and Kalrez® are registered trademarks of DuPont Dow Elastomers.
Note: The maximum ambient temperature for the indicator housing is 400°F
CAUTION
Max
Temp
Installation Instructions
of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
REPAIR
7710 meters that require repair should be sent to the factory. Please call for aReturn Merchandise Authorization (RMA) number and return instructions.
WARNING:
Pressure and temperature ratings are based on a study of the engi­neering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to dicult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer’s of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specic application.
OVERALL DIMENSIONS:
• O-rings should be replaced if meter is disassembled after it has been in service.
• Do not loosen nuts that fasten indicator housing to metering tube. If the relationship of meter tube and indicator housing are changed, meter must be calibrated.
• Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
CLEANING
Carefully remove the owmeter from piping system. Remove the threaded outlet end tting and withdraw the oat from the top. All necessary instrument components are now fully accessible for cleaning with a bottle brush and appropriate mild soap solution*. Before the meter is reassembled, inspect all parts for damage. O-rings should be replaced during meter maintenance and cleaning.
To reassemble, carefully guide the magnetic oat back into the tube. Reinstall and tighten outlet end tting. Reinstall the instrument into the plumbing system after removing the old teon tape (with a wire brush) and replacing with fresh teon tape.
*Do not use cleaning agents that will damage oat, tube or o-rings. Meters should be cleaned with a mild soap solution. This will be an eective cleaner of rust stains. Caution must be used so that materials
Dim. 706-714 715-722 724-726 728-734 736-738 740-744
A 1.30 1.88 2.34 3.46 4.46 5.49
B 11.000 13.240 13.864 13.875 - -
C* 1/2” 1” 1-1/2” 2” 3” 4”
D 4.32 4.86 5.24 6.35 7.26 8.24
E 3.92 4.50 4.96 6.08 7.08 8.11
F** 13.125/
13.625
G** 3.50/
3.75
16.750/
17.500
4.25/
4.88
* FNPT/Flange Connection **150#/300#
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
18.625/
19.250
5.00/
6.12
17.156/
17.786
6.00/
6.50
17.867/
18.867
7.50/
8.25
18.562/
19.696
9.00/
10.00
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4
5
6
7
8
12
INDICATOR HOUSING/
POINTER NEEDLE SET SCREW
FLOAT
ORIFICE HOUSING/
OUTLET FLOAT STOP
METER TUBE ASSEMBLY
ORIFICE ASSEMBLY
HOUSING ASSEMBLY
13
TAPER SLEEVE
14
INLET END FITTING
INLET FLOAT STOP HOUSING ASSEMBLY
1
1
1
CONFIGURATIONS VARY BY FLOW RATE AND METER SIZE.
1
1
15
SHIELD RETAINER O-RING
7710 Series
Installation Instructions
7710 SERIES ASSEMBLY PARTS LIST:
1. Shield Retainer
2. Shield Gasket
3. Shield
4. Shield Retainer O-Ring
5. Indicator Housing/
Meter Tube Assembly
6. Pointer Needle Set Screw
7. Float
8. Outlet Float Stop Housing
Assembly
9. End Fitting O-Ring
10. Outlet End Fitting
11. Orice Housing O-Ring*
12. Orice Housing/
Orice Assembly
13. Inlet Float Stop
Housing Assembly
14. Taper Sleeve
15. Inlet End Fitting
1
Congurations vary by ow
rate and meter size.
1
1
FLANGE
1
1
4
15
FNPT
32
10
9
8
7
5
6
1
11
12
11
11
11
9
12
11
14
13
FLANGE FNPT
15
10
11
11
9
13
11
9
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
3
Page 4
7710 SERIES 4-20 mA TRANSMITTER
To convert the measured flow into a 4-20 mAdc signal, an angle of rotation transmitter is mounted to the indicator. This device is factory
calibrated to ensure accuracy and should only be adjusted by King Instrument Company.
4-20 mA TRANSMITTER SPECIFICATIONS:
POWER SUPPLY: MAXIMUM CURRENT CONSUMPTION: TEMPERATURE LIMITS:
OUTPUT:
12-33V DC
40 mA
-13°F to 158°F
4 to 20 mAdc
ACCURACY: <=0.5%
LINEARITY:
+/- 0.4%
INFLUENCE FROM BEARING: +/- 0.1%
ELECTRICAL CONNECTIONS:
S1
SPANZERO
-
+
OUT
V
TRANSMITTER HOUSING
TRANSMITTER SHAFT
TRANSMITTER
JUMPER WIRE
RED WIRE (+)
BLACK WIRE (-)
R
ext: EXTERNAL RESISTANCE =
POWER SUPPLY (V) -12V
OUTPUT SIGNAL (mA)
7710 SERIES INDUCTIVE SLOT SENSOR
All 7710 Series flowmeters may be fitted with one or two inductive slot sensors. Inductive slot sensors are 2-wire, DC, low current devices and are designed to be used with a remote barrier / switch isolator capable of
Inductive
5-25V DC (Switch Isolator) NAMUR <= 1mA-Float Present
>= 3mA (15mA Max.)-Float Absent
2kHZ
IP67
POS=BROWN / NEG=BLUE
TERMINALS: #1=POS / #2=NEG
General Purpose
UL:
CSA:SENSOR APPROVALS:
TEMPERATURE INFLUENCE (AMBIENT): +/- 0.03% per degree C
POWER SUPPLY INFLUENCE: +/- 0.1%
LOAD RESISTANCE INFLUENCE: +/- 0.03% at R max.
ZERO POINT MARK
ZERO POINT MARK
(2 WIRE ONLY)
TRANSMITTER - REAR VIEW 2-WIRE CONNECTION
ZERO: POTENTIOMETER P1 FOR
ZERO POINT
POTENTIOMETER P2 FOR MEASURING RANGE AND
VALUE
SPAN:
SWITCH FOR REVERSING
S1:
H: DC POWER SUPPLY
(-25°C to 70°C)
DUAL ALARM WIRING DIAGRAM
RED-2
BLACK-2
BLACK-3
(GROUND)
RED-1
BLACK-1
BROWN BLUE
BLACK-3
BROWN BLUE
RED-2 BLACK-2
ALARM SENSOR
ALARM SENSOR
(HIGH)
(LOW)
(GROUND)
BLACK-1
RED-1
FLOWMETER LIMITED WARRANTY
7710 SERIES 4-20 mA TRANSMITTER
To convert the measured flow into a 4-20 mAdc signal, an angle of
rotation transmitter is mounted to the indicator. This device is factory
calibrated to ensure accuracy and should only be adjusted by King Instrument Company.
4-20 mA TRANSMITTER SPECIFICATIONS:
POWER SUPPLY: MAXIMUM CURRENT CONSUMPTION: TEMPERATURE LIMITS:
OUTPUT:
12-33V DC
40 mA
-13°F to 158°F
4 to 20 mAdc
ACCURACY: <=0.5%
LINEARITY:
+/- 0.4%
INFLUENCE FROM BEARING: +/- 0.1%
ELECTRICAL CONNECTIONS:
S1
SPANZERO
-
+
OUT
V
TRANSMITTER HOUSING
TRANSMITTER SHAFT
TRANSMITTER
JUMPER WIRE
RED WIRE (+)
BLACK WIRE (-)
V-V+OUT
ext
R
R
ext: EXTERNAL RESISTANCE =
POWER SUPPLY (V) -12V
OUTPUT SIGNAL (mA)
H
Inductive
5-25V DC (Switch Isolator) NAMUR <= 1mA-Float Present
>= 3mA (15mA Max.)-Float Absent 2kHZ
IP67
POS=BROWN / NEG=BLUE
TERMINALS: #1=POS / #2=NEG
General Purpose
TEMPERATURE INFLUENCE (AMBIENT): +/- 0.03% per degree C
POWER SUPPLY INFLUENCE: +/- 0.1%
LOAD RESISTANCE INFLUENCE: +/- 0.03% at R max.
ZERO POINT MARK
ZERO POINT MARK
(2 WIRE ONLY)
TRANSMITTER - REAR VIEW 2-WIRE CONNECTION
ZERO: POTENTIOMETER P1 FOR
ZERO POINT
POTENTIOMETER P2 FOR MEASURING RANGE AND
VALUE
SPAN:
SWITCH FOR REVERSING
S1:
H: DC POWER SUPPLY
(-25°C to 70°C)
BLACK-3
TEMPERATURE LIMITS:
OUTPUT:
-13°F to 158°F
4 to 20 mAdc
ACCURACY: <=0.5%
LINEARITY:
+/- 0.4%
INFLUENCE FROM BEARING: +/- 0.1%
ELECTRICAL CONNECTIONS:
S1
SPANZERO
-
+
OUT
V
TRANSMITTER HOUSING
TRANSMITTER SHAFT
TRANSMITTER
JUMPER WIRE
RED WIRE (+)
BLACK WIRE (-)
V-V+OUT
ext
R
R
ext: EXTERNAL RESISTANCE =
POWER SUPPLY (V) -12V
OUTPUT SIGNAL (mA)
H
Inductive
5-25V DC (Switch Isolator) NAMUR <= 1mA-Float Present
>= 3mA (15mA Max.)-Float Absent 2kHZ
IP67
POS=BROWN / NEG=BLUE
TERMINALS: #1=POS / #2=NEG
General Purpose
UL: CSA:SENSOR APPROVALS:
TEMPERATURE INFLUENCE (AMBIENT): +/- 0.03% per degree C
POWER SUPPLY INFLUENCE: +/- 0.1%
LOAD RESISTANCE INFLUENCE: +/- 0.03% at R max.
ZERO POINT MARK
ZERO POINT MARK
(2 WIRE ONLY)
TRANSMITTER - REAR VIEW 2-WIRE CONNECTION
ZERO: POTENTIOMETER P1 FOR
ZERO POINT
POTENTIOMETER P2 FOR MEASURING RANGE AND
VALUE
SPAN:
SWITCH FOR REVERSING ROTATION (NOT
APPLICABLE)
S1:
H: DC POWER SUPPLY
(-25°C to 70°C)
(12V-33V)
RED-2
BLACK-2
BLACK-3
(GROUND)
RED-1
BLACK-1
BROWN BLUE
BLACK-2 (GROUND)
ALARM
BLACK-1 RED-1
BROWN BLUE
BLACK-3
BROWN BLUE
RED-2 BLACK-2
ALARM
SENSOR
ALARM
SENSOR
(HIGH)
(LOW)
(GROUND)
BLACK-1
RED-1
1
2
3
6
5
4
7710 Series
7710 SERIES INDUCTIVE SLOT SENSOR
All 7710 Series owmeters may be tted with one or two inductive slot
sensors. Inductive slot sensors are 2-wire, DC, low current devices and are designed to be used with a remote barrier / switch isolator capable of powering the sensor and providing the desired switching option(s).
ELECTRICAL CONNECTIONS
Barrier / switch isolators are available with 220VAC, 110VAC or 24VDC supply voltage requirements, contain single pole double throw (SPDT) relays, and are DIN rail mountable. (Only 24VDC units are actually powered by the rail.) See barrier / switch isolator specications for electrical connections and further details.
INDUCTIVE SLOT SENSOR-ELECTRICAL SPECIFICATIONS
TYPE: INDUCTIVE
SUPPLY VOLTAGE: 5-25V DC (Switch Isolator)
OUTPUT: NAMUR
OUTPUT LOAD CURRENT: <= 1mA-Float Present
>= 3mA (15mA Max.)-Float Absent
SWITCHING FREQUENCY: 2kHZ
(GROUND)
HOUSING RATING: IP67
WIRING: 2 Conductor, NAMUR POS=BROWN / NEG=BLUE TERMINALS: #1=POS / #2=NEG PEPPERL+FUCHS UL: General Purpose
SENSOR APPROVALS CSA: Intrinsically Safe
7710 SERIES ASSEMBLY INDUCTIVE SLOT SENSOR
SETTING ALARM TRIGGER POINTS
1) Unscrew the SHIELD RETAINER to remove the SHIELD and GASKET.
2) Remove the SHIELD and GASKET.
3) Carefully loosen the ALARM NUT. (Loosen just enough to rotate the ALARM SENSOR BRACKET).
4) Carefully rotate the ALARM SENSOR BRACKET to the desired alarm set point. If the meter has DUAL ALARMS, set the LOW ALARM set point and then the HIGH ALARM set point.
5) Tighten the ALARM NUT.
6) Replace the SHIELD and GASKET, secure with the SHIELD RETAINER.
Installation Instructions
BLACK-2
(GROUND)
RED-1
BLACK-1
SINGLE ALARM WIRING DIAGRAM
BLACK-3
RED-2
BLACK-2
RED-1
BLACK-1
BLACK-1
DUAL ALARM WIRING DIAGRAM
BLACK-2
(GROUND)
BLACK-1 RED-1
ALARM
BROWN BLUE
RED-1
(GROUND)
BROWN BLUE ALARM
SENSOR (HIGH)
RED-2 BLACK-2
ALARM SENSOR (LOW)
BROWN BLUE
7710 SERIES ASSEMBLY INDUCTIVE SLOT SENSOR PARTS LIST:
1. Shield Retainer
2. Shield With Gasket
3. Indicator Housing/ Meter Tube Assembly
4. Pointer Hub and Pointer Needle
5. Alarm Nut
6. Alarm Sensor Bracket
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
4
Page 5
7710 Series
7710 SERIES 4-20 mA TRANSMITTER
To convert the measured flow into a 4-20 mAdc signal, an angle of
rotation transmitter is mounted to the indicator. This device is factory
calibrated to ensure accuracy and should only be adjusted by King
Instrument Company.
4-20 mA TRANSMITTER SPECIFICATIONS:
POWER SUPPLY: MAXIMUM CURRENT CONSUMPTION:
TEMPERATURE LIMITS:
OUTPUT:
12-33V DC
40 mA
-13°F to 158°F
4 to 20 mAdc
ACCURACY: <=0.5%
LINEARITY:
+/- 0.4%
INFLUENCE FROM BEARING: +/- 0.1%
ELECTRICAL CONNECTIONS:
V-V+OUT
ext
R
H
TEMPERATURE INFLUENCE (AMBIENT): +/- 0.03% per degree C
POWER SUPPLY INFLUENCE: +/- 0.1%
LOAD RESISTANCE INFLUENCE: +/- 0.03% at R max.
(-25°C to 70°C)
7710 SERIES
INSTALLATION
INSTRUCTIONS
Installation Instructions
7710 SERIES 4-20 mA TRANSMITER
To convert the measured ow into a 4-20 mAdc signal, an angle of rotation transmitter is mounted to the indicator. This device is fac­tory calibrated to ensure accuracy and should only be adjusted by King Instrument Company.
4-20 MA TRANSMITTER SPECIFICATIONS:
POWER SUPPLY: 12-33V DC
MAXIMUM CURRENT CONSUMPTION: 40 mA
TEMPERATURE LIMITS: -13°F to 158°F (-25°C to 70° C)
OUTPUT: 4 to 20 mAdc
ACCURACY: <=0.5%
LINEARITY: +/- 0.4%
INFLUENCE FROM BEARING: +/- 0.1%
TEMPERATURE INFLUENCE (AMBIENT): +/- 0.03% per degree C
POWER SUPPLY INFLUENCE: +/- 0.1%
LOAD RESISTANCE INFLUENCE: +/- 0.03% at R max.
ELECTRICAL CONNECTIONS:
ZERO
OUT
SPAN
S1
-
V
+
TRANSMITTER
TRANSMITTER HOUSING
ZERO POINT MARK
TRANSMITTER SHAFT
ZERO POINT MARK
BLACK WIRE (-)
RED WIRE (+)
JUMPER WIRE
(2 WIRE ONLY)
TRANSMITTER - REAR VIEW
ZERO: POTENTIOMETER P1 FOR ZERO POINT
SPAN: POTENTIOMETER P2 FOR MEASURING RANGE AND VALUE
S 1: SWITCH FOR REVERSING ROTATION (NOT APPLICABLE)
V-V+OUT
2-WIRE CONNECTION
R
ext: EXTERNAL RESISTANCE =
R
ext
H
POWER SUPPLY (V) -12V OUTPUT SIGNAL (mA)
H: DC POWER SUPPLY (12V-33V)
(714) 891-0008 • www.kinginstrumentco.comWhen it comes to ow...we’re instrumental.
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