King Canada 8372N User Manual

Page 1
10” SLIDING COMPOUND MITER SAW
with
MODEL: 8372N
INSTRUCTION MANUAL
COPYRIGHT
©
2006
RIGHTS RESER
ALL
VED BY
Page 2
IMPORTANT INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS 10” SLIDING COMPOUND MITER SAW
OFFERS A 2-YEAR LIMITED WARANTY
KING CANADA TOOLS
FOR NON-COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this tool are available at our authorized KING CANADA service centers across Canada. For servicing, contact or return to the retailer where you purchased your product along with your proof of purchase.
LIMITED TOOL WARRANTY
KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to the original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations and lack of maintenance. KING CANADA shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products. To take advantage of this warranty, the product or part must be returned for examination by the retailer. Shipping and handling charges may apply. If a defect is found, KING CANADA will either repair or replace the product.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.
KING CANADA TOOLS INC. DORVAL, QUEBEC, CANADA H9P 2Y4
Page 3
GENERAL SAFETY INSTRUCTIONS
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same
s that specified on the nameplate of the tool. A power source with voltage greater than that for the specified tool can result in SERIOUS
a INJURY to the user - as well as damage to the tool. If in doubt DO NOT PLUG IN THE TOOL. Using a power source with voltage less
han the nameplate is harmful to the motor.
t
1. KNOW YOUR TOOL
Read and understand the owners manual and labels affixed to the tool. Learn its application and limitations as well as its specific potential hazards.
2. GROUND THE TOOL.
This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding
NEVER connect the green wire to a live terminal.
wire.
3. KEEP GUARDS IN PLACE.
Keep in good working order, properly adjusted and aligned.
4. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents. Make sure the floor is clean and not slippery due to wax and sawdust build-up.
6. AVOID DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations or expose them to rain. Keep work area well lit and provide adequate surrounding work space.
7. KEEP CHILDREN AWAY.
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF.
Use padlocks, master switches or remove starter keys.
9. USE PROPER SPEED.
A
tool will do a better and safer job when operated at the
proper speed.
10. USE RIGHT TOOL.
Don’t force the tool or the attachment to do a job for which it
was not designed.
11. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get caught in moving parts. Non­slip footwear is recommended. Wear protective hair covering to contain long hair. Roll up long sleeves above the elbows.
12. ALWAYS WEAR SAFETY GLASSES.
Always wear safety glasses (ANSI Z87.1). Everyday eye­glasses only have impact resistant lenses, they are safety glasses. Also use a face or dust mask if cutting operation is dusty.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOL WITH CARE.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS.
Before servicing, when changing accessories or attachments.
16. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the ‘’OFF’’ position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool tips over. Do not store materials such that it is necessary to stand on the tool to reach them.
19. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function. Check for alignment of moving parts, breakage any other conditions that may affect its operation. A guard or other parts that are damaged should be properly repaired or replaced.
20. NEVER LEAVE MACHINE RUNNING UNATTENDED.
Turn power ‘’OFF’’. Don’t leave any tool running until it comes to a complete stop.
of parts, mounting, and
NOT
Page 4
ADDITIONAL SAFETY INSTRUCTIONS
FOR SLIDING COMPOUND MITER SAWS
1. WARNING: USE ONLY CROSS-CUTTING SAW BLADES. WHEN USING CARBIDE TIPPED BLADES, DO NOT USE BLADES WITH DEEP GUILLETS AS THEY CAN DEFLECT AND CONTACT GUARD.
2. WARNING: Do not operate the miter saw until it is completely assembled and installed according to the instructions.
IF YOU ARE NOT thoroughly familiar with the operation of
3. compound miter saws, obtain advice from your supervisor, instructor or other qualified person.
DO NOT perform any operation freehand. Secure or clamp work
4. piece firmly against fence.
WARNING: Keep hands out of path of saw blade. If the
5. workpiece you are cutting would cause your hand to be within 4 inches off the saw blade, the workpiece should be clamped in place before making cut.
19.
MAKE SURE blade is not contacting workpiece before switch is
turned on.
NEVER lock the switch in the "ON" position.
20.
IMPORTANT: After completing cut, release power switch and
21. wait for coasting blade to stop before returning saw to raised position.
TURN OFF tool and wait for saw blade to stop before moving
22. workpiece or changing settings.
DO NOT remove jammed or cut-off pieces until blade has
23. stopped.
NEVER cut ferrous metals or masonry.
24.
NEVER re-cut small pieces.
25.
BE SURE blade is sharp, runs freely and is free of vibration.
6.
ALLOW the motor to come up to full speed before starting cut.
7.
KEEP motor air slots clean and free of chips.
8.
9. ALWAYS MAKE SURE all clamp handles are tight before cutting even if the table is positioned in one of the positive stops.
BE SURE blade and flanges are clean and that arbor screw is
10.
tightened securely.
USE only blade flanges specified for your saw.
11.
12.
NEVER use blades larger or smaller in diameter than 10”.
NEVER apply lubricants to the blade when it is running.
13.
14. ALWAYS check the blade for cracks or damage before
operation. Replace cracked or damaged blade immediately.
15.
NEVER use blades recommended for operation at less than
5000 RPM.
USE the blade guard at all times.
16.
ALWAYS keep the lower blade guard in place and operating
17.
properly.
26. PROVIDE adequate support to the sides of the saw table for long workpieces.
NEVER use the miter saw in an area with flammable liquids or
27. gases.
NEVER use solvents to clean plastic parts. Solvents could
28. possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.
DISCONNECT power by unplugging tool before changing blade
29. or servicing.
DISCONNECT saw from power source before leaving it.
30.
MAKE SURE the work area is cleaned before leaving the
31. machine.
18. NEVER reach around or behind saw blade.
Page 5
ELECTRICAL CONNECTIONS
WARNING!
ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MITER SAW DISCONNECTED FROM THE POWER SOURCE. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!
OWER SUPPLY
P
WARNING:
15-AMP. BRANCH CIRCUIT. FAILURE TO CONNECT IN THIS WAY CAN RESULT IN INJURY FROM SHOCK OR FIRE.
110V OPERATION
As received from the factory, your miter saw is ready to run for 110V operation. This miter saw is intended for use on a circuit that has an outlet and a plug which looks like the one illustrated in Fig.1.
YOUR MITER SAW MUST BE CONNECTED TO A 110V,
110V GROUNDED OUTLET
CURRANT CARRYING PRONGS
EXTENSION CORDS
The use of any extension cord will cause some loss of power. Use the following table to determine the minimum wire size (A.W.G-American Wire Gauge) extension cord. Use only extension cords which accept the tool’s plug.
For circuits that are further away from the electrical circuit box, the wire size must be increased proportionately in order to deliver ample voltage to the motor. Refer to Fig.2 for wire length and size.
GROUNDING PLUG
LENGTH OF
CONDUCTOR
0-25 FEET
26-50 FEET
51-100 FEET
FIGURE 1
WIRE SIZES REQUIRED
(AMERICAN WIRE GAUGE)
110V LINES
NO.12 NO.12 NO.10
FIGURE 2
TOOL SPECIFICATIONS
Model ............................................................................................................................................................................................8372N
Voltage ............................................................................................................................................................................................110V
Amp.
Input power No load speed
Blade size..........................................................................................................................................................................10” x 24 teeth
Arbor size ..........................................................................................................................................................................................5/8”
Miter table angles Crosscut 90 Miter 45
Bevel 450..................................................................................................................................................................1-9/16” x 11-13/16”
Compound (Miter & Bevel 45
..............................................................................................................................................................................
......................................................................................................................................................................
0
............................................................................................................................
0
......................................................................................................................................................................
0
..................................................................................................................................................................................3” x 8-1/4”
0
) ......................................................................................................................................1-9/16” x 8-1/4”
0
, 150, 22.50, 300, 450left and right
14.5
4,200 RPM
1-13/16”
3” x 1
Page 6
UNPACKING
ASSEMBLY & ADJUSTMENTS
UNPACKING
Due to modern mass production techniques, it is unlikely that your King Canada Power tool is faulty or that a part is missing. If you find anything wrong, do not operate the tool until the parts have been replaced or the fault has been rectified. Failure to do so could result in serious personal injury.
1. Remove all loose parts from the carton.
2. Remove the packing materials from around the saw.
3. Carefully lift the saw from the carton and place it on a level work surface.
4. The saw has been shipped with the saw arm locked in the down position. To release the saw arm, push down on the top of the saw arm and pull on the release knob.
W
ARNING: Do not lift the saw while holding on to the guards. Use the carrying
handle.
MITER HANDLE AND MITER LOCK KNOB
The saw is supplied almost fully assembled, you must assemble the miter handle. Attach the miter handle by screwing it into position. This handle is used to move the table to the desired miter angle.
the miter lock knob Fig.3 to lock the table. WARNING! Before making any cut, make sure the miter lock knob is tightened.
MITER LATCH
Once the miter angle is set, use
Miter lock knob
Miter handle
Miter latch
Figure 3
2 position Vise system
Vise lock knob
It is necessary to pull the miter latch Fig.3 upwards in order to rotate the turntable. If the latch is released while the table is being rotated, the table will stop at the next positive stop. There are positive stops at 0 and right. Use the miter lock knob Fig.3 to lock the table.
VISE ASSEMBLY
The vertical vise can be installed in two positions on either the left or right side of the guide fence. Insert the vise rod into the hole in the guide fence and tighten the vise lock knob on the back of the guide fence to secure the vise rod. See Fig.4.
EXTENSION WING ASSEMBLY
The extension wings are installed by inserting them into the mounting holes on each side of the base. Push them in completely and secure them into place by tightening the front set screw on each side. See Fig.5.
SPINDLE LOCK BUTT
The spindle lock button (A) Fig.6 prevents the blade in the saw from rotating. Depress and hold the spindle lock button while installing, changing, or removing the blade.
ON
0
, 150, 22.50, 300and 450to the left
Figure 4
Mounting holes
Left Extension wing
Set screw
Figure 5
Figure 6
Page 7
ADJUSTMENTS & OPERATIONS
SELF-RETRACTING ROTATING BLADE GUARD
The rotating blade guard (A) Fig.7 provides protection from both sides of the blade. It retracts over the upper blade guard (B) as the saw is lowered into the workpiece.
DUST BAG
The dust bag fits over the dust bag adaptor at the rear of the saw head. For more efficient operation, empty the dust bag when it is no more than half full. This allows better air flow through the bag.
DEPTH OF CUT STOP ADJUSTMENT
In its normal position, the depth of cut stop Fig.8 permits the saw blade to cut right through a workpiece.
Figure 7
When the saw arm is lifted, the depth of cut stop (A) Fig.9 can be pulled out so that the depth adjustment screw (B) contacts the stop as the saw arm is lowered. This resricts the cut to a “adjusted depth” in the workpiece. The depth of cut can be adjusted with the adjustment screw and locked in position with the lock nut (C).
BENCH MOUNTING
The saw base has holes to facilitate bench mounting.
1. Fix the saw to the bench using 4 hex. bolts and hex. nuts.
2. If desired, you can mount the saw to a piece of 13mm or thicker plywood which can then be clamped to your work support or moved to other job sites and reclamped.
CAUTION: Make sure that the mounting surface is not warped as an uneven surface can cause binding and inaccurate sawing.
Figure 8
Figure 9
Page 8
ADJUSTMENTS & OPERATIONS
NSTALLING A BLADE
I
DANGER!
• Never try to use a blade larger than the stated capacity of the saw. It will come nto contact with the blade guards.
i
• Never use a blade that is too thick to allow the outer blade flange to engage
with the flats on the spindle. It will prevent the blade screw from properly securing the blade on the spindle.
• Do not use the saw to cut metal or masonry.
1. Make sure that the electrical plug is removed from the main supply socket.
2. Push down on the saw arm and pull on the release knob to disengage the saw arm.
3. Raise the saw arm to its highest position.
4. Remove screw (A) Fig.10 which secures the plate under the rotating blade guard using screwdriver.
Figure 10
5. Pull the plate and rotating guard downwards then swing it up over the upper blade guard to allow access to the blade bolt.
6. Press the spindle lock button as shown in Fig.6 using one hand. Rotate the blade until the spindle locks.
7. Use the wrench provided to remove the blade bolt Fig.11. (Loosen in a clockwise direction as the blade screw has a left hand thread).
8. Remove the outer blade flange and the blade.
9. Wipe a drop of oil onto the inner blade flange (A) Fig.12 and the outer blade flange removed just previously.
10. Fit the new blade onto the spindle taking care that the inner blade flange
(A) Fig.12 sits behind the blade.
CAUTION: Always install the blade with the blade teeth (B) Fig.12 and the arrow printed on the side of the blade pointing downwards. The direction of the blade rotation is also stamped with an arrow on the upper blade guard.
11. Replace the outer blade flange.
12. Depress the spindle lock and replace the blade bolt.
13. Use the blade wrench to tighten the blade bolt securely. (Counter-clock-
wise).
Figure 11
14. Replace the guard and plate in position and secure the screw (A) Fig.10
removed in step 4.
Figure 12
Page 9
ADJUSTMENTS & OPERATIONS
SETTING THE TABLE SQUARE WITH THE BLADE
5. Retighten the miter lock knob.
1. Make sure that the electrical plug is removed from the main
supply socket.
2. Push the saw arm down to its lowest position and engage the
elease knob to hold the saw arm in the transport position.
r
3. Loosen the miter lock knob and pull the miter latch Fig.3 upwards.
0
4. Rotate the table until the pointer is positioned at 0
and release
the miter latch.
5. Retighten the miter lock knob.
6. Loosen the bevel lock knob at the rear of the machine and set the
saw arm at 0
0
bevel (the blade at 900to the miter table). Tighten
the bevel lock knob.
7. Place a square against the table and the flat part of the blade.
NOTE: Make sure that the square contacts the flat part of the saw blade, not the teeth.
8. Rotate the blade by hand and check the blade-to-table alignment
at several points.
9. The edge of the square and the saw blade should be parrallel.
WARNING: Be sure to tighten the miter lock knob before making a cut. Failure to do so could result in the table moving during the cut and cause serious personal injury.
. Place the workpiece flat on the table with one edge securely
6
against the fence. If the board is warped, place the convex side against the fence. If the concave side is place against the fence, the board could break and jam the blade.
7. When cutting long pieces of timber, support the opposite end of the timber with the extension wing or an additional roller stand or a work surface that is level with the saw table.
8. Use a clamp to secure the workpiece whenever possible.
9. Before turning on the saw, perform a dry run of the cutting operation to check that there are no problems.
10. Hold the handle firmly and squeeze the trigger. Allow the blade
to reach maximum speed.
11. Slowly lower the blade into and through the workpiece.
12. Release the switch trigger and allow the saw blade to stop
rotating before raising the blade out of the workpiece. Wait until the blade stops before removing the workpiece.
10. If the saw blade angles away from the square, adjust as follows.
11. Loosen the lock nuts securing the two bevel adjustment screws and loosen the bevel lock knob.
Adjust the bevel adjustment screws to bring the saw blade into
12. alignment with the square.
13. Retighten the bevel lock knob and lock the nuts. Recheck the alignment.
CROSSCUTTING
When cutting a piece of wood it is not necessary to use the slide mechanism. In these cases ensure that the slide lock is locked to prevent the saw arm from sliding.
A crosscut is made by cutting across the grain of the workpiece. A
0
crosscut is made with the miter table set at 00. Miter crosscuts
90 are made with the table set at some angle other than zero.
1. Pull on the release knob and lift the saw arm to its full height.
2. Loosen the miter lock knob and pull the miter latch upwards.
3. Rotate the miter table using miter handle until the pointer aligns
with the desired angle.
When cutting wide workpieces, you should use the sliding action, unlock the slide lock knob.
1. Raise the saw arm to its highest position and slide the blade towards you.
Allow the blade to
2. Hold the handle firmly and squeeze the trigger
.
reach maximum speed.
3. Slowly lower the blade into the workpiece and slide it away from you at the same time until the workpiece is cut.
4. Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of the workpiece. Wait until the blade stops before removing the workpiece.
4. Release the miter latch.
Page 10
OPERATIONS
BEVEL CUT
A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the fence and miter table. The miter table is set at the zero degree position and the blade set at an angle between 0
0
and 450.
1. Pull on the release knob and lift the saw arm to its full height.
2. Loosen the miter lock knob and pull the miter latch Fig.13 upwards.
3. Rotate the miter table until the pointer aligns with zero on miter scale. Fig.15.
4. Release the miter latch and retighten the miter lock.
WARNING: Be sure to tighten the miter lock knob before making a cut. Failure to do so could result in the table moving during the cut and serious personal injury.
5. Loosen the bevel lock knob (A) Fig.14 and move the saw arm to the left to the desired bevel angle (between 0
0
and 450). Tighten the bevel lock knob.
6. Place the workpiece flat on the table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave side is place against the fence, the board could break and jam the blade.
7. When cutting long pieces of timber, support the opposite end of the timber with the extension wings.
8. Use the vise to secure the workpiece whenever possible.
9. Before turning on the saw, perform a dry run of the cutting operation to check that there are no problems.
10. Hold the handle firmly and squeeze the trigger. Allow the blade to reach
maximum speed.
11. Slowly lower the blade into and through the workpiece.
12. Release the switch trigger and allow the saw blade to stop rotating before
raising the blade out of the workpiece. Wait until the blade stops before removing the workpiece.
Miter lock knob
Miter handle
Miter latch
Figure 13
Figure 14
COMPOUND MITER CUT
A compound miter cut involves using a miter angle and a bevel angle at the same time. It is used in making picture frames, to cut mouldings, making boxes with sloping sides and for roof framing. Always make a test cut on a piece of scrap wood before cutting into good material. Use the slide action when cutting wide workpieces, unlock slide by unscrewing lock knob (B) Fig.14.
1. Pull on the release knob and lift the saw arm to its full height.
2. Loosen the miter lock knob and pull the miter latch upwards.
3. Rotate the miter table until the pointer aligns with the desired angle on the
miter scale. Fig.15.
4. Release the miter latch and tighten the miter lock knob. Warning: Be sure to
tighten the miter lock knob before making a cut. Failure to do so could result in the table moving during the cut and serious personal injury.
5. Loosen the bevel lock knob Fig.14 and move the saw arm to the left to the
desired bevel angle (between 0
0
an 450). Tighten the bevel lock knob.
6. Place the workpiece flat on the table with one edge securely against the
fence. If the board is warped, place the convex side against the fence. If the concave side is placed against the fence, the board should break and jam the blade.
7. When cutting long pieces of wood, support the long pieces using the
extension wings.
8. Use the vertical vise to secure the workpiece whenever possible.
9. Before turning on the saw
, perform a dry run of the cutting operation to check
that there are no problems.
10. Hold the handle firmly and squeeze the trigger. Allow the blade to reach
maximum speed.
11. Slowly lower the blade into and through the workpiece.
12. Release the trigger and allow the saw blade to stop rotating before raising
the blade out of the workpiece. W
ait until the blade stops before moving the
workpiece.
Figure 15
Page 11
OPERATIONS &
MAINTENANCE
USING THE LASER GUIDE SYSTEM
arning! Do not stare directly into the laser beam.
W
1. Mark the line of the cut on the workpiece. . Adjust the miter and/or bevel angles of the cut as required.
2
3. Before clamping the workpiece in position using the vertical vise, turn on the
laser guide system Fig.16 and align the line of cut on the workpiece with the laser guide.
4. Plug in the machine and start the motor.
5. When the blade is at its maximum speed (approx. 2 sec.) lower the blade
through the workpiece.
6. Switch off the laser guide system on completion of the cut.
ADJUSTING LASER GUIDE SYSTEM
If your laser guide does not seem to be aligned with the blade kerf, a small adjustment can be made.
1. Loosen set screw (A) Fig.16 found under the laser guide.
2. Place a scap piece of wood on the table and clamp it. Lower blade against
the wood piece.
3. Turn laser tip until the laser beam is aligned with the saw blade (blade kerf)
and retighten set screw.
CHANGING BATTERIES
The laser guide system supplied with your miter saw is battery operated (AA batteries not included). Only turn on the laser guide system after you have placed and are about to clamp the workpiece on the table. To change the batteries:
1. Open the laser battery cover Fig.17.
2. Replace both AA batteries.
3. Close the battery cover.
MAINTENANCE
All the ball bearings are sealed and lubricated for life and will require no maintenance.
Cleaning
• After use, wipe off chips and dust adhering to the tool with cloth or the like.
Keep the safety cover clean . Lubricate the sliding portions with machine oil to prevent rust.
• When storing the tool, pull the slide toward you fully so that the slide poles
are thoroughly inserted into the turn base. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by your nearest authorized service center.
Figure 16
Figure 17
Carbon brush limit mark
Figure 18
REPLACING CARBON BRUSHES
Remove and check the carbon brushes regularly (normally after 50 hours of use). The carbon brush caps can be founs on both sides of the motor housing. Replace when they wear down to the limit mark (A) Fig.18. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
ake out the worn carbon
Use a screwdriver to remove the brush holder caps. brushes, insert the new ones and secure the brush holder caps.
T
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