KING PCK Series, PCK-4830-3 Important Instructions Manual

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IMPORTANT INSTRUCTIONS
PCK Series
Portable Heaters
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DANGER
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Figure 1
ELECTRIC SHOCK OR FIRE HAZARD
Instructions include all units in the PCK Series
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WARNING
Read Carefully - These instructions are written in an effort to prevent potential difficulties that might arise during
installation. Studying the instructions first may save you considerable time and money later. Observing the following procedures will keep installation time to a minimum. Save these instructions for future use.
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IMPORTANT INSTRUCTIONS
When using electrical heating appliances, basic precautions should always be followed to reduce the risk of fire, electric
shock and injury to persons, including the following:
1. Read all instructions before using this heater.
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2. WARNING: This heater is hot when in use. To
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avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes, etc. and curtains at least 3 feet (0.9 m) from the front of the heater and keep them away from the sides and rear.
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by or near children or invalids and whenever the heater is left operating and unattended.
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4. Always unplug heater when not in use.
5. WARNING: Do not operate heater with damaged
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cord or plug, after it malfunctions, has been dropped, or damaged in any manner. Discard heater or return to authorized service facility for examination and/or repair.
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WARNING: Do not use outdoors unless (PCK-RB)
6.
rain kit is installed.
7. This heater is not intended for use in bathrooms,
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laundry and similar indoor areas. Never locate heater where it can fall into a bathtub or other water container.
8. WARNING: Do not run cord under carpeting. Do
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not cover cord with throw rugs, runners, or similar coverings. Do not route cord under furniture or appliances. Arrange cord away from
traffic area and where it will not be tripped over.
9. To disconnect heater, turn controls to off, then remove plug from outlet to prevent arching.
10. Connect to properly grounded outlets only.
11. WARNING: Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock or fire, or damage the heater.
12. WARNING: To prevent a possible fire, do not block air intakes or exhaust in any manner.
13. WARNING: A heater has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or flammable vapors or liquids are used or stored.
14. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.
15. Always plug heater into a wall outlet receptacle or cord connector. Never use with an undersized extension cord or relocatable power tap, outlet, or power strip.
SAVE THESE INSTRUCTIONS
King Electrical Mfg. Co. 9131 10th Ave So. Seattle, WA 98108 206-762-0400 www.king-electric.com
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PKB SETUP INSTRUCTIONS
Figure 2
CAUTION! Turn OFF breaker to remove and un-plugging the heater while setting up or placing in new location.
Figure 3
Rating Label Location
Figure 4
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DANGER
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ELECTRIC SHOCK OR FIRE HAZARD
1. Setting up Your Heater:
2. Unpack and inspect your heater for any damage. Any
damage discard heater or return to authorized
service facility immediately.
3. Place heater at least 6" (15cm) away from vertical
surfaces and keep the intake and exhaust clear of
obstructions. Keep all combustible materials, such
as furniture, papers, clothes, drapes, and curtains
at least 3 feet (0.9 m) from the front of the heater
and keep them away from the sides and rear.
4. Route power cord away from traffic areas to avoid
tripping. NEVER route power cord under carpets,
rugs, drop cloths, furniture or other equipment.
5. Plug power cord into a grounded wall outlet only DO
NOT use an extension cord or power strip.
6. Wiring diagram located in wiring compartment.
Weatherproof plug and connectors Hubble Models:
Figure 5
50A IP20 AC 3-pole 4 wire plug
50A Weatherproof Boots
7. Outside usage: Rain hood and door (PCK-RB) must
be used for outside use.
8. WARNING: This heater is floor ONLY and should not
be tipped on side, placed upside down, mounted on
or inserted into a wall. A tip over auto disconnect
switch will activate when tipped more then 30°.
9. DO NOT use heater in areas where gasoline, paint,
or other flammable liquids are used.
10. When the rain kit (PCK-RB) is installed, make
sure covers are fastened with the provided
rubber sealing washers for the access door.
11. Store unplugged and in a dry indoor location.
12. The proper twist lock cord connection has been
provided and longer cords can be added. Do not coil
up the extention cord while the heater is in
operation, heat is multiplied with every turn and will
melt the cord.
Figure 6
30A 125/250V AC 3-pole 4 wire plug
30A Weatherproof Boots
Part# CS6365C 480V 3 phase Part# CS8265 240V 3 phase
Part# HBL7717C
50A 125/250V AC 3-pole 4 wire connector
Part# HBL7716C
Part# CS6364C 480V 3 phase Part# CS8264C 240V 3 phase
Part# 21414B
30A 600V AC 250V 3-pole 4 wire connector
Part# HBL21415B
Part# HBL20424B
Part# HBL20425
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Unit or Series
OPERATING INSTRUCTIONS
General information and Guidelines:
This heater must be properly placed before it is used.
DO NOT tamper with or change the operating of this
heater. All service should be preformed by a authorized
service representative. Only replace components with
King approved replacement parts.
Operation:
1. After the electric heater has been safely located,
thermostat should be turned to LOW or NO HEAT.
Plug unit into grounded outlet, wait 3 to 5 minutes
and check to see that the heater is not operating. If
operating, disconnect power and check for improper
wiring. If not operating then turn thermostats to
highest position and wait 3 to 5 minutes. Check to
see that the
heater is operating. Should it not be operating,
disconnect power and check wiring.
2. Allow entire system to operate steadily for 1/2 hour.
This should remove oily residue from manufacturing.
(Some smoking may occur from element).
3. Select the setting for comfort or your job requirement.
4. A safety limit control is provided to turn off the
heater elements automatically if it is blocked or
otherwise overheats due to an abnormal condition.
DO NOT bypass or remove this safety limiting device
from the electrical circuit. During normal use, this
safety control should not operate. If you find that
this control is operating, make sure the heater is not
being blocked or filter is plugged. If it continues to
cycle the heater elements off, disconnect power to
heater and have it checked and repaired by a
qualified electrician.
Table 1
Troubleshooting Chart for Electric Heaters
SYMPTOM PROBLEM SOLUTION
Breaker Trips 1. Short Circuit
2. Overloaded Circuit
3. Improper Voltage
Heater not working 1. No Power
2. Loose Connections
3. Defective Limit
Heater Smokes 1. Oil on Element
2. Needs Cleaning
Room Temperature does not match thermostat setting
Room Temperature swings from too hot to too cold
1. Thermostat affected by another heat source.
2. Improper calibration
1. Defective or low quality thermostat
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Find source of short. Trace heater circuit and verify the heater is wire properly.
2.
Reduce wattage in circuit. Refer to circuit sizing table for maximum wattage.
3. Verify the heater voltage matches the supply voltage.
1. Turn Breaker ON, turn thermostat ON, check that the breaker is position properly on panel bus-bar. A 2-Pole breaker must be connected to both bus­bars (A&B phase) to produce 240V power.
2. Tighten wire connections.
3. By-pass the limit to test. If heater works, replace the limit.
1. It is normal for the element to burn off some light finishing oil used in the manufacturing process when first energized. Open windows and allow room to vent until it stops, usually within a few minutes.
2. Remove any dust or dirt accumulations.
1. Sunlight or other heat sources can affect the thermostat. Move the thermo
stat to another location or remove the heat source.
2. Remove cover and adjust calibration screw.
1. Replace with a better quality thermostat. Anticipated thermostats are fair-
ly accurate; an electronic thermostat is best.
SAVE THESE INSTRUCTIONS
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Maintenance & Warranty
Cleaning instructions
Before cleaning this heater, the heating element of the heater must be cool.
1. Before removing grille, turn the electrical power OFF by unplugging it. If it isn't unplugged electricity will still
be flowing to the heater, even if the heater does not appear to be working. If you are uncomfortable working
with electrical appliances, unable to follow these guidelines, or do not have the necessary equipment, consult a
qualified electrician. Once you verify the power is off and disconnected completely, proceed to the next step.
2. Remove 6 Phillips head screws located on the top of the door and save and inspect the sealing washers for damage,
replace if needed.
3. Using a compressor or vacuum on blow cycle, blow debris back through the element. Clean blower and
replace the air intake filter.
4. To clean the fan and motor remove the cover from the top of the heater. This provides access to the fan and
motor.
Wipe the blower and motor with a soft cloth or brush. The fan motor does not require lubrication.
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6. Replace safety grill and electrical compartment.
7. Replace cover and secure with screws and and rubber sealing washers.
8. Plug the unit back in and test by turning ON and OFF.
9.
Do not store outside or in any wet or humid location.
When not in use extension cords can be stored on bottom rack if frame is used.
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Warranty Information
King Electrical Manufacturing Company will repair or replace, without charge to the original owner, any PKB Se­ries portable heater found to be defective or malfunctioning within 1 year of installation. If the product becomes defective, contact King at 206-762-0400 for instructions on how to replace heater. Do not return the heater to the store. All returned goods require a Returned Goods Authorization. This warranty requires the owner or his agent install the heater in accordance with these instruction, the National Electrical Code and any other applica­ble heating or electrical codes. It further requires that reasonable and necessary maintenance be performed on the unit. The company is not liable for abuse or misuse of product. King Electrical Manufacturing Company is not responsible for replacement of discolored flooring material due to hot air from this heater. Suitable installation and placement selection for this heater is the responsibility of the installer and the end user.
King Electrical Mfg. Co. 9131 10th Ave So. Seattle, WA 98108 206-762-0400 www.king-electric.com
pkb_install_2012.pu
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