KING 7430 User Manual

Page 1
7430 Series Hastelloy / Monel / Stainless Steel
Flow Meter liMited warranty
Meters are warranted against defects in materials and workmanship to the original user for a period of thir­teen (13) months from the date of factory shipment, provided the meter is installed, operated and maintained in accordance with King Instrument Company’s instructions and recommendations.
This warranty does not apply if failure is caused or contributed to by any of the following: improper handling, improper storage, abuse, unsuitable application of the product, lack of reasonable and necessary mainte­nance, use exceeding suggested pressure and temperature maximums, improper packaging for return, or repairs made or attempted to be made by anyone other than King Instrument Company, Inc.
KING INSTRUMENT COMPANY, INC. MAKES NO WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modied. This warranty is non-transferrable and is limited to replacement or repair. The liability of King In­strument Company arising out of its supply of the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSEQUEN­TIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory
Hastelloy / Monel / Stainless Steel
for Return Merchandise Authorization (RMA) number and return instructions.
Installation Instructions
this is iMportant inForMation. read it careFully beFore beginning work.
1) Inspect meter for damage that may have occurred during shipping. Report any damage to the container to the freight carrier immediately.
2) Make sure your pressure, temperature, uid and other requirements are compatible with the meter (including o-rings.)
3) Select a suitable location for installation to prevent excess stress on the meter which may result from:
a) Misaligned pipe.
b) The weight of related plumbing.
c) “Water Hammer” which is most likely to occur when ow is suddenly stopped as with quick closing solenoid operated valves. (If necessary, a surge chamber should be installed. This will also be useful in pressure start-up situations.)
d) Thermal expansion of liquid in a stagnated or valve isolated system.
e) It is recommended to install valving which will allow the meter to be drained. Meter should be drained when not in use or prior to maintenance.
f) Instantaneous pressurization which will stress the meter and could result in tube failure.
note: In closed thermal transfer or cooling systems, install the meter
in the cool side of the line to minimize meter expansion and contrac­tion and possible uid leaks at the threaded connections.
4) Handle the meter carefully during installation.
a) Use an appropriate amount of teon tape on external pipe threads before making connections. Do not use paste or stick type thread sealing products.
5) Install the meter vertically with the inlet port at the bottom.
6) Meters with stainless steel ttings will support several feet of pipe as long as signicant vibration or stress resulting from misaligned pipe are not factors.
7) Meters used in gas service should have suitable valves plumbed in at the inlet and outlet of the meter. These valves should be no more than 1-1/2 pipe diameters from the meter ports. The valve at the out­let should be used to create back pressure as required to prevent oat bounce. It should be set initially and then left alone. The inlet valve should be used for throttling purposes. Depending on the installation, valves may not be essential, but they are most useful in many instal­lations. Remember: To get a correct reading of ow in gas service, it is necessary to know the pressure right at the outlet of the meter (before the valve).
8) Pressure and temperature maximums must never be exceeded.
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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O-Ring Temperature
EPR 225 °F
Buna-N
Viton
Kalrez
275 °F 350 °F 400 °F
200 psig
33° F - 125° F
O-Ring
Material
Maximum
Temperature
Pressure and temperature ratings are based on a study of the engineering data
for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to difficult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer's of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specific application.
To minimize down time, 7430 Series metering tubes are designed to be removed without uninstalling flowmeter from piping system. Meter should be drained prior to maintenance.
7430 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions.
-7430 Series meters have o-ring seals. Use with incompatible fluids may cause o-rings to swell which may cause glass tube to fail.
-Plastic fittings are not suitable for gas applications.
-Extra caution must be exercised when meters are used in high pressure gas cylinder applications. Pressure regulators should be installed at the cylinder and at the inlet of the meter.
-Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
Carefully remove the flowmeter from the piping system. Remove the front shield and the top frame plug. Insert a
1
8
" hex key through the top hole of the frame and into the compression screw. Turn the hex key counter clockwise until the compression screw is raised enough to be able to remove the glass tube. Carefully remove the glass tube. Remove the compression screw by turning the hex key clockwise. Float and float stops may be removed by inserting a rod into one end of the glass tube and carefully pushing the components out the other end.
All components are now fully accessible for cleaning. Components can be cleaned with a mild soap solution. This will be an effective cleaner of rust stains. A cotton swab may be helpful in cleaning the inside of the glass tube. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with a 5% acetic acid solution (vinegar). Before the meter is reassembled, inspect all parts for damage. O-rings should be replaced during meter maintenance and cleaning.
To reassemble, insert bottom float stop into glass tube and push it down with a rod. Insert the ball float and top float stop. Install the compression screw with the
1
8
" hex key, turning counter clockwise. Install the gaskets, seat bushing, and tube
adapters (
1
8
" float models only). Position glass tube in frame assembly and begin to turn the compression screw clockwise. Make sure that the tube is centered and that the reference line is facing frontward. Tighten compression screw to 4 in. lbs. of torque. Re-install the frame orifice plug. Re-install valve assembly or valve orifice plug. Replace shield by snapping it into place.
Valve Models: Remove valve from the bottom end fitting using a
7
16
" open ended wrench. Disassembly of valve is not recommended. Outer valve o-ring should be replaced during meter maintenance and cleaning. Prior to reinstalling valve, apply blue Loctite to valve threads and a silicone based lubricant onto o-rings.
R
Non-Valve Models: Remove valve orifice plug from bottom end fitting by inserting a
3
16
" hex key through the back of the end fitting and into the plug. Turn clockwise
to remove it.
7430 Series Hastelloy / Monel / Stainless Steel
Installation Instructions
Maximum Non-Shock Pressure and Temperature
Temp Pressure
Liquid 200° F 200 (SS)
130 psig (PVC)
Gas 250° F 150 psig (PVDF)
Ambient Temp. 33° F -125° F
caution
• 7430 Series meters have o-ring seals. Use with incompatible uidmay cause o-rings to swell which may cause glass tube to fail.
• Plastic ttings are not suitable for gas applications.
• Extra caution must be exercised when meters are used in high
pressure gas cylinder applications. Pressure regulators should be installed at the cylinder and at the inlet of the meter.
• Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
cleaning
To minimize down time, 7430 Series metering tubes are designed to be removed without uninstalling owmeter from piping system. Meter should be drained prior to maintenance.
Carefully remove the owmeter from the piping system. Remove the front shield and the top frame plug. Insert a 5/32” hex key through the top hole of the frame and into the compression screw. Turn the hex key counter clockwise until the compression screw is raised enough to be able to remove the glass tube. Carefully remove the glass tube. Remove the compression screw by turning the hex key clockwise. Float and oat stops may be removed by inserting a rod into one end of the glass tube and carefully pushing the components out the other end.
Valve Models: Remove valve from the bottom end tting using a 7/16” open ended wrench. Disassembly of valve is not recommended. Outer valve o-ring should be replaced during meter maintenance and cleaning. Prior to reinstalling valve, apply blue Loctite R to valve threads and a silicone based lubricant onto o-rings.
Non-Valve Models: Remove valve orice plug from bottom end tting by inserting a 3/16” hex key through the back of the end tting and into the plug. Turn clockwise to remove it.
All components are now fully accessible for cleaning. Components can be cleaned with a mild soap solution. This will be an eective cleaner of rust stains. A cotton swab may be helpful in cleaning the inside of the glass tube. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with a 5% acetic acid solution (vinegar). Before the meter is reassembled, inspect all parts for damage. O-rings should be replaced during meter maintenance and cleaning.
To reassemble, insert bottom oat stop into glass tube and push it down with a rod. Insert the ball oat and top oat stop. Install the compression screw with the 5/32” hex key, turning counter clockwise. Install the gaskets, seat bushing, and tube adapters (1/8” oat models only). Position glass tube in frame assembly and begin to turn the compression screw clockwise. Make sure that the tube is centered and that the reference line is facing frontward. Tighten compression screw to 4 in. lbs. of torque. Re-install the frame orice plug. Re-install valve assembly or valve orice plug. Replace shield by snapping it into place.
repair
7430 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions.
warning:
Pressure and temperature ratings are based on a study of the engineering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to dicult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer’s of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specic application.
Float types and orientations
BL FLOAT
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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2X
2X
2X
2X
7430 Series Hastelloy / Monel / Stainless Steel
7430 series asseMbly non-vaule parts list:
Installation InstructionsInstallation Instructions
2X
2X
1. Top Frame Plug
2. Frame Assembly
3. Retaining Nut
4. O-Ring
5. Compression Screw
6. Seat Bushing
7. Glass Tube Gasket
8. Tube Adaptor
9. Float Stop
10. Float
11. Glass Meter Tube
12. End Fitting Plug
13. Scale Plate Mount Screw
14. Scale Plate Mount
15. Scale Plate Screw
16. Scale Plate
17. Shield
7430 series asseMbly inlet value
oulet valve similar
parts list:
1. Top Frame Plug
2. Frame Assembly
3. End Fitting Screw
4. Outlet End Fitting
5. Retaining Nut
6. Inlet End Fitting
7. O-Ring
8. Compression Screw
9. Seat Bushing
10. Glass Tube Gasket
11. Tube Adaptor
12. Float Stop
13. Float
14. Glass Meter Tube
15. Scale Plate Mount Screw
16. Scale Plate Mount
17. Scale Plate Screw
18. Scale Plate
19. Valve Assembly
20. Sheild Spacer
21. Sheild
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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HOUSING RATING:
OFF STATE LEAKAGE CURRENT: 1 MICOAMP @ 30V DC
OUTPUT SATURATION VOLTAGE: <=1V at 10mA DC
REPEATABILITY: 0.25ms
OPERATING TEMPERATURE:
TOP FRAME PLUG
FRAME ASSEMBLY
GLASS METER TUBE ASSEMBLY
FIBER OPTIC HOUSING SCREW
FIBER OPTIC HOUSING
ALARM JUNCTION BOX SCREW
STRAIN CONNECTOR
FIBER OPTIC CABLE
FIBER OPTIC ADAPTOR
FIBER OPTIC SENSOR
SHIELD
2X
ALARM JUNCTION BOX
Inductive Proximity or Latching 5-25V DC (Switch Isolator) NAMUR <= 1mA-Float Present
>= 3mA (15mA Max.)-Float Absent
AWG, 6.5 Ft. Long.
Brown (+) / Blue (-)
Intrinsically Safe
UL: FM:SENSOR APPROVALS:
Intrinsically SafeCSA: Intrinsically SafeCENELEC:
-13°F to 104°F:
-13°F to 158°F:
1
8
" LATCHING
1
8
" PROXIMITY
1
4
" LATCHING
1
4
" PROXIMITY
7430 Series Hastelloy / Monel / Stainless Steel
7430 series inductive ring sensor
INDUCTIVE RING SENSOR:
All 7430 Series owmeters may be tted with one inductive ring sensor.
The inductive ring sensor is mounted on the glass meter tube using springs to put tension between the frame and glass meter tube.
The sensor can be either proximity or latching type and can only be used with 316SS or Carboloy oats. The inductive ring sensor produces an electromagnetic eld that senses the metal oat within sensing zone.
Inductive ring sensors are 2-wire, DC, low current devices and are de­signed to be used with a remote intrinsic safety barrier / switch isolator.
SWITCH ISOLATOR:
Inductive ring sensors are designed to be connected to a switch isolator for intrinsically safe applications. The purpose of the switch isolator is to supplyelectrical signals between safe and hazardous areas in either direction while limiting the amount of energy that can be transferred even under fault conditions. Switch isolators are available with 220VAC, 110VAC or 24VDC supply voltage requirements, contain single pole double throw (SPDT) relays, and are DIN rail mountable. See switch isolator specications for electrical connections and further details.
Installation InstructionsInstallation Instructions
inductive ring sensor-electrical speciFications
TYPE: INDUCTIVE PROXIMITY OR LATCHING
SUPPLY VOLTAGE: 5-25V DC (Switch Isolator)
OUTPUT: NAMUR
OUTPUT LOAD CURRENT: <= 1mA-Float Present
>= 3mA (15mA Max.)-Float Absent
SWITCHING FREQUENCY: 2kHZ
HOUSING RATING: IP67
OPERATING TEMPERATURE: -13°F to 104°F 1/8” Latching
-13°F to 158°F 1/8” Proximity 1/4” Latching 1/4” Proximity
WIRING: PVC covered, 2 Conductor,
26 AWG, 6.5 Ft. Long. Brown (+) / Blue (-)
PEPPERL+FUCHS UL: General Purpose
SENSOR APPROVALS FM: Intrinsically Safe
CSA: Intrinsically Safe
CENELEC: Intrinsically Safe
7430 series asseMbly with inductive ring sensor parts list:
1. Top Frame Plug
2. Frame Assembly
3. Glass Meter Tube Assembly
4. Inductive Ring Sensor
5. Sensor Tension Spring
6. Alarm Junction Box
7. Alarm Junction Box Screw
8. Strain Connector
9. Shield
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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12700 Pala Drive, Garden Grove, CA 92841
www.kinginstrumentco.com / (714) 891-0008
Meters are warranted against defects in materials and workmanship
to the original user for a period of thirteen (13) months from the date
of factory shipment, provided the meter is installed, operated and maintained in accordance with King Instrument Company's instructions and recommendations.
This warranty does not apply if failure is caused or contributed to by any of the following: improper handling, improper storage, abuse, unsuitable application of the product, lack of reasonable and necessary maintenance, use exceeding suggested pressure and
temperature maximums, improper packaging for return, or repairs made or attempted to be made by anyone other than King Instrument Company, Inc.
KING INSTRUMENT COMPANY, INC. MAKES NO
WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modified. This
warranty is non-transferrable and is limited to replacement or repair.
The liability of King Instrument Company arising out of its supply of
the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES
WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory for Return Merchandise
Authorization (RMA) number and return instructions.
IP67; NEMA 6
-5°F TO +131°F
7430 Series Hastelloy / Monel / Stainless Steel
7430 series Fiber optic sensor
FIBER OPTIC SENSOR:
All 7430 Series owmeters may be tted with oneber optic sensor.
The ber optic sensor is mounted to the frame with a screw in a slotted screw for adjustability. The sensor uses a pair of ber optic cables with an emitter and receiver to transmit the light generated by the sensor. The sensor can interface directly to a Programmable Logic Control­ler (PLC) or when connected to a separate relay can trigger a local or remote alarm.
Installation InstructionsInstallation Instructions
Fiber optic sensor-electrical speciFications
SUPPLY VOLTAGE: 10-30V DC
SUPPLY CURRENT: 25mA
OUTPUT: NPN Sinking, N.O. & N.C. PNP Sourcing, N.O. & N.C.
OUTPUT RATING: 150mA max. Total Load
OUTPUT RESPONSE TIME: 1ms
OFF STATE LEAKAGE CURRENT: 1 MICOAMP @ 30V DC
OUTPUT SATURATION VOLTAGE: <=1V at 10mA DC >=1.5V at 150mA DC
REPEATABILITY: 0.25ms
HOUSING RATING: IP67; NEMA 6
OPERATING TEMPERATURE: -5°F TO +131°F
7430 series asseMbly with Fiber optic sensor
parts list:
1. Top Frame Plug
2. Frame Assembly
3. Glass Meter Tube Assembly
4. Fiber Optic Housing Screw
5. Alarm Junction Box
6. Alarm Junction Box Screw
7. Strain Connector
8. Fiber Optic Cable
9. Fiber Optic Adaptor
10. Fiber Optic Sensor
11. Shield
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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