KING 7100 User Manual

7100 Series
Installation Instructions
FLOW METER LIMITED WARRANTY
Meters are warranted against defects in materials and workmanship to the original user for a period of thir­teen (13) months from the date of factory shipment, provided the meter is installed, operated and maintained in accordance with King Instrument Company’s instructions and recommendations.
This warranty does not apply if failure is caused or contributed to by any of the following: improper handling, improper storage, abuse, unsuitable application of the product, lack of reasonable and necessary mainte­nance, use exceeding suggested pressure and temperature maximums, improper packaging for return, or repairs made or attempted to be made by anyone other than King Instrument Company, Inc.
KING INSTRUMENT COMPANY, INC. MAKES NO WARRANTY AS TO THE FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS.
This warranty is valid for the original end-user only and does not apply to products that have been damaged or modied. This warranty is non-transferrable and is limited to replacement or repair. The liability of King In­strument Company arising out of its supply of the products, or their use, shall not in any case exceed the cost of correcting defects in the products as set forth above.
THIS WARRANTY IS A LIMITED WARRANTY AND SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO OTHER WARRANTIES WHICH EXIST BEYOND THE DESCRIPTION OR FACE HEREOF.
IN NO EVENT SHALL KING INSTRUMENT COMPANY BE LIABLE FOR LOSS OF PROFITS, INDIRECT, CONSEQUEN­TIAL OR INCIDENTAL DAMAGES.
Products should be returned, prepaid, to King Instrument Company, Inc. with proof of purchase. Call factory for Return Merchandise Authorization (RMA) number and return instructions.
THIS IS IMPORTANT INFORMATION. READ IT CAREFULLY BEFORE BEGINNING WORK.
1) Inspect meter for damage that may have occurred during shipping. Report any damage to the container to the freight carrier immediately.
2) Make sure your pressure, temperature, uid and other requirements are compatible with the meter including o-rings (where applicable).
3) Select a suitable location for installation to prevent excess stress on the meter which may result from:
a) Misaligned pipe.
b) The weight of related plumbing.
c) “Water Hammer” which is most likely to occur when ow is suddenly stopped as with quick closing solenoid operated valves. (If necessary, a surge chamber should be installed. This will also be useful in pressure start-up situations.)
d) Thermal expansion of liquid in a stagnated or valve isolated system.
e) Instantaneous pressurization which will stress the meter and could result in tube failure.
NOTE: In closed thermal transfer or cooling systems, install the
meter in the cool side of the line to minimize meter expansion and contraction and possible uid leaks at the threaded connections.
4) Handle the meter carefully during installation.
a) Use an appropriate amount of teon tape on external pipe threads before making connections. Do not use paste or stick type thread sealing products.
5) Install the meter vertically with the inlet port at the bottom.
6) Meters with stainless steel ttings will support several feet of pipe as long as signicant vibration or stress resulting from misaligned pipe are not factors.
ADDITIONALLY:
• 7100 Series meters are designed for vertical installation only. (Inlet at bottom, Outlet at top)
• Do not remove or adjust the screws on the side of the indicator housing. These screws were positioned during factory calibration and represent the zero adjustment. If these screws are loosened and the indicator housing is moved, the scale will be out of accuracy.
Caution: Zero is factory set when meter is calibrated. DO NOT loosen screws that fasten indicator housing to meter body. If indicator housing is moved, the meter will need to be calibrated.
Maximum Non-Shock Pressure and Temperature
Non-valve 4,000 psig O-Ring
Inlet / Outlet Valve 1,500 psig EPR 225° F
Ambient temperature -40° F - 125° F Viton® 350° F
Viton® and Kalrez® are registered trademarks of DuPont Dow Elastomers.
O-Ring Temperature
Max Temp
Material
Buna-N 275° F
Kalrez® 400° F
No O-Ring 400° F
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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7100 Series
2X
SCALE PLATE
POINTER ASSEMBLY
POINTER ASSEMBLY
CASE COVER GASKET
CASE COVER
CASE COVER
2X
4X
FOLLOWER DISC/
SCREW
SCREW
POINTER ASSEMBLY
POINTER ASSEMBLY
CASE COVER GASKET
CASE COVER
CASE COVER
FOLLOWER DISC/
SCREW
SCREW
VALVE O-RING
VALVE ASSEMBLY
2X
2X
2X
4X
TOP PLUG
OUTLET FLOAT STOP
FLOAT
METER TUBE ASSEMBLY
CASE ASSEMBLY
SCREW
2X
REAR CASE SCREW PLUG
SCALE PLATE
POINTER ASSEMBLY
POINTER ASSEMBLY
CASE COVER GASKET
CASE COVER
CASE COVER
2X
4X
FOLLOWER DISC/
METER TUBE ASSEMBLY
SCREW
SCREW
Installation Instructions
CAUTION
• O-rings should be replaced if meter is disassembled after it has been in service.
• Serious property damage and great personal injury could occur as the result of a meter misused or used in an unsuitable application.
CLEANING
Carefully remove the owmeter from piping system. Remove the threaded outlet plug and withdraw the oat from the top. All neces­sary instrument components are now fully accessible for cleaning with a bottle brush and appropriate mild soap solution*. Before the meter is reassembled, inspect all parts for damage. O-rings should be replaced during meter maintenance and cleaning.
To reassemble, carefully guide the magnetic oat back into the tube. Reinstall and tighten top plug in appropriate port. Reinstall the instru­ment into the plumbing system after removing the old teon tape (with a wire brush) and replacing with fresh teon tape.
*Do not use cleaning agents that will damage oat, tube or o-rings.
Meters should be cleaned with a mild soap solution. This will be an eective cleaner of rust stains. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deposits can be removed with 5% acetic acid solution (vinegar).
7100 SERIES ASSEMBLY NON VALVE PARTS LIST:
1. Top Plug
2. Outlet Float Stop
3. Float
4. Meter Tube Assembly
5. Case Assembly
6. Meter Tube Assembly Screw
7. Rear Case Screw Plug
8. Scale Plate
9. Follower Disc/ Pointer Assembly
10. Pointer Assembly Screw
11. Case Cover Gasket
12. Case Cover
13. Case Cover Screw
REPAIR
7100 meters that require repair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions.
WARNING:
Pressure and temperature ratings are based on a study of the engi­neering data for particular materials used in construction and on the design of individual models. This information is supplemented by destructive test results. Meters with stainless enclosures must never be operated without shields securely in place. Meters exposed to dicult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never operate meters above pressure and temperature maximums. It is strongly recommended that all meter installations utilize an appropriate pressure relief valve and/or rupture disc. The pressure settings and locations of these devices should be such that meters cannot be over pressurized. Meter failure could result in damage to equipment and serious personal injury. Always use suitable safety gear, including OSHA approved eye protection when working around meters in service. We are happy to pass along chemical compatibility information that has been published by the manufacturer’s of raw materials used in our products; however, this information should not be construed as a recommendation made by King Instrument Company, Inc. for a specic application.
7100 SERIES ASSEMBLY WITH INLET VALVE PARTS LIST:
1. Top Plug
2. Outlet Float Stop
3. Float
4. Meter Tube Assembly
5. Case Assembly
6. Meter Tube Assembly Screw
7. Rear Case Screw Plug
8. Scale Plate
9. Follower Disc/ Pointer Assembly
10. Pointer Assembly Screw
11. Case Cover Gasket
12. Case Cover
13. Case Cover Screw
14. Valve O-Ring
15. Valve Assembly
When it comes to ow...we’re instrumental.
(714) 891-0008 • www.kinginstrumentco.com
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