Kinetico TQ 172, TQ 172N, TQ 173, TQ 173N, TQ 174 Tech Manual

Tech Manual

TQ Series RO Systems

Models:

TQ 172
TQ 172N
TQ 173
TQ 173N
TQ 174
TQ 176

TQ Series Technical Manual

TABLE OF CONTENTS

1.0 General Information

About this Manual ........................................................................................................................3

The Kinetico TQ Series Product Line...........................................................................................4

System Sizing TQ 172 / 173 ........................................................................................................5

System Sizing TQ 174 / 176 ........................................................................................................7

2.0 Equipment Specifications

System Configuration...................................................................................................................9

System Accessories.....................................................................................................................10

Operating Specifications ..............................................................................................................12

Component Functionality TQ 172 / 173 .......................................................................................13

Component Functionality TQ 174 / 176 .......................................................................................15

3.0 Installation

Getting Started .............................................................................................................................19

Pre-installation Review ................................................................................................................19

TQ System Installation .................................................................................................................19

Unpacking ....................................................................................................................................20

System Hook-ups.........................................................................................................................20

4.0 Operation and Maintenance

Normal Operating Procedures .....................................................................................................21

System Commissioning ...............................................................................................................21

Sanitization of Storage Tank........................................................................................................22

Sanitization of QuickFlo Tank ......................................................................................................23

Membrane Sanitization ................................................................................................................23

Troubleshooting ...........................................................................................................................24

5.0 Parts .................................................................................................................................27

6.0 System Log......................................................................................................................31

TQ REVERSE OSMOSIS SERIES

Manual part number: 10152B

© Kinetico Incorporated, August 2004

Page - 2 09.9.04

Rev. 5

TQ Series Technical Manual

About this Manual

This manual will cover information needed for the proper installation and operation of your Kinetico TQ Series
Commercial Reverse Osmosis System. We have also included information regarding the frequently asked
questions about reverse osmosis systems. This information may be more technical in nature, but provides
further insight to the continued operation of this equipment to its highest standards.

This manual will use various icons to help highlight issues that are relevant to the safe operation of this
equipment. The following icons will be used as described:

General information regarding the application of this product
will be highlighted by this icon. This will include technical
specifications and expected operational results.

Lock out electrical power.

Use appropriate lockout procedures when servicing.

Maintain safe pressure.

This sign indicates the safe operating pressure
range.

Consult Maintenance Section.

Refer to the maintenance section for specific
instructions.

Consult Equipment Specifications Section.

Refer to the equipment specifications section for
specific instructions.

Consult MSDS Sheets.

A caution icon will be used to present any information that
may hold a potential hazard or concern during the
installation, use or maintenance of this product. Should this

information not be followed, it may result in damage of
this equipment and its surroundings.

Electrical shock or electrocution hazard.

Pinch point or crushing hazard.

Chemical hazard.

Page 3 General Information 9.9.04

Rev. 5

The warning icon will be used to present any information that
may result in a severe hazard or concern during the
installation, use or maintenance of this product. Should this

information not be followed, it may result in severe
physical harm.

Stay Clear.

Do Not Touch.

No Access.

Only properly trained and authorized persons can
enter area or open panel.

Any tools or materials required during the installation, use or
maintenance of this equipment will be preceded by this icon.
Using these specific tools will minimize time and effort. Not
using the proper tool may result in damage to this
equipment, its surroundings or even physical harm.

TQ Series Technical Manual

If there are any additional questions pertaining to this equipment, please contact your local Kinetico Dealer for
further assistance.

The Kinetico TQ RO Product Line

Kinetico’s TQ product line provides both reverse osmosis and nanofiltration products that include electric and
non-electric models. The reverse osmosis product line is designed to provide high quality reverse osmosis
water using line pressure to operate all system features for the TQ 172 and TQ 173. The TQ 174 and TQ 176
use a pump to boost pressure to the system. Both the electric and non-electric versions are designed to allow
the unit to be installed domestically and internationally, regardless of electrical requirements. The electric
versions have a universal transformer that only requires a plug change to power the unit. The capacity of
Kinetico’s TQ RO Series systems accommodates daily production requirements from 150 to 450 gpd. The
TQ Nanofiltration line is designed to provide a slightly lower quality permeate water than reverse osmosis.
The capacity of Kinetico’s TQ Nano Series accommodates daily production requirements from 200 to 300
gpd.

System features for the TQ Series include:

Corrosion Resistant Aluminum Anodized Bracket
Low Pressure / Low Temperature Production
EverClean Rinse
Compact System Design
Reverse Osmosis or Nanofiltration Membrane Choice TQ 172 and TQ 173

System Features for TQ 172 and TQ 173 (Wall Mount Systems)

Non-Electric Operation / Optional booster pump available
Wall-mountable, Space Saving Design
Choice of RO or Nanofilter membranes

System Features for TQ 174 and TQ 176 (Cabinet Floor Systems)

Integrated Low Voltage Pump
Movable, Rolling Caster Design



A number of accessories are also available with the TQ Series systems including:

Carbon Filters
Backwashing Filters
Softeners
Storage Tanks

9.9.04 General Information Page 4
Rev. 5

TQ Series Technical Manual

For further information regarding these products, please contact your local Kinetico Dealer.

Wall Mount Systems

Model Name TQ 172 TQ 173 TQ 172n TQ 173n

Part Numbers
Reverse Osmosis System 10162 10163 XX XX
Nanofiltration System XX XX 10166 10167
Rated* Daily Production 150 gpd 225 gpd 200 gpd 300 gpd
Rated* Daily Production 568 lpd 852 lpd 757 lpd 1,136 lpd
Membrane Type Thin Film Composite
Number of Membranes 2323

* Based on feed TDS of 500 mg/l and a water temperature of 77 oF

Floor Mount Systems

Model Name TQ 174 TQ 176

Part Numbers
RO System 120v/60 hz (US Plug) 11585 11560
RO System 230v/50hz (European Plug) 11589 11588
Rated* Daily Production 300 gpd 450 gpd
Rated* Daily Production 1,136 lpd 1,704 lpd
Membrane Type Thin Film Composite
Number of Membranes 46

* Based on feed TDS of 500 mg/l and a water temperature of 77 oF

System Sizing TQ 172 / 173

In the application of the TQ 172 / 173 Series wall mount systems, three important site variables must be taken
into account:

Water Temperature
Inlet Pressure

Inlet Water Quality
To determine the output performance of the unit, a compensated inlet pressure must be determined. The
inlet pressure is compensated based on the quality of the inlet water. For each 100 TDS, 1 psi is reduced for
the actual inlet pressure.

Example:

Actual Inlet Pressure 55 psi

Inlet TDS 1,000 mg/l

TDS Pressure Reduction: 1,000 mg/l / (100 (mg/l)/psi) = 10 psi

Compensated Inlet Pressure: 55 psi – 10 psi = 45 psi

Page 5 General Information 9.9.04

Rev. 5

TQ172 TQ172

Reverse Osmosis System Nanofiltration System

40

45

50

55

60

65

70

Temperature

75

80

85

90

95

Compensated Inlet Pressure Compensated Inlet Pressure

40 psi 50 psi 60 psi 70 psi 80 psi 40 psi 50 psi 60 psi 70 psi 80 psi

o

F

o

o

o

o

o

o

o

o

o

o

o

33 gpd 46 gpd 55 gpd 66 gpd 71 gpd

F

37 gpd 52 gpd 63 gpd 74 gpd 80 gpd

F

42 gpd 58 gpd 71 gpd 84 gpd 90 gpd

F

48 gpd 66 gpd 80 gpd 95 gpd 102 gpd

F

54 gpd 74 gpd 90 gpd 106 gpd 114 gpd

F

60 gpd 83 gpd 101 gpd 119 gpd 128 gpd

F

67 gpd 93 gpd 113 gpd 133 gpd 144 gpd

F

75 gpd 104 gpd 126 gpd 149 gpd 161 gpd

F

82 gpd 114 gpd 138 gpd 164 gpd 176 gpd

F

89 gpd 123 gpd 150 gpd 177 gpd 191 gpd

F

97 gpd 133 gpd 162 gpd 192 gpd 207 gpd

F

105 gpd 144 gpd 175 gpd 208 gpd 224 gpd

40 oF

45 oF

50 oF

55 oF

60 oF

65 oF

TemperatureTemperature

70 oF

75 oF

80 oF

85 oF

90 oF

95 oF

44 gpd 61 gpd 74 gpd 87 gpd 94 gpd

50 gpd 69 gpd 84 gpd 99 gpd 107 gpd

56 gpd 78 gpd 94 gpd 112 gpd 120 gpd

64 gpd 88 gpd 106 gpd 126 gpd 136 gpd

71 gpd 98 gpd 120 gpd 142 gpd 153 gpd

80 gpd 110 gpd 134 gpd 159 gpd 171 gpd

90 gpd 124 gpd 150 gpd 178 gpd 192 gpd

100 gpd 138 gpd 168 gpd 199 gpd 214 gpd

110 gpd 152 gpd 184 gpd 218 gpd 235 gpd

119 gpd 164 gpd 200 gpd 237 gpd 255 gpd

129 gpd 178 gpd 216 gpd 256 gpd 276 gpd

140 gpd 192 gpd 234 gpd 277 gpd 298 gpd

TQ173 TQ173

Reverse Osmosis System Nanofiltration System

Compensated Inlet Pressure Compensated Inlet Pressure

40 psi 50 psi 60 psi 70 psi 80 psi 40 psi 50 psi 60 psi 70 psi 80 psi

o

40

F

o

45

F

o

50

F

o

55

F

o

60

F

o

65

F

o

70

F

o

75

F

o

Temperature

80

F

o

85

F

o

90

F

o

95

F

50 gpd 68 gpd 83 gpd 98 gpd 106 gpd

56 gpd 77 gpd 94 gpd 111 gpd 120 gpd

63 gpd 87 gpd 106 gpd 126 gpd 135 gpd

71 gpd 99 gpd 120 gpd 142 gpd 153 gpd

80 gpd 111 gpd 134 gpd 159 gpd 172 gpd

90 gpd 124 gpd 151 gpd 179 gpd 193 gpd

101 gpd 139 gpd 169 gpd 200 gpd 216 gpd

113 gpd 155 gpd 189 gpd 224 gpd 241 gpd

124 gpd 171 gpd 207 gpd 245 gpd 264 gpd

134 gpd 185 gpd 225 gpd 266 gpd 286 gpd

145 gpd 200 gpd 243 gpd 288 gpd 310 gpd

157 gpd 216 gpd 263 gpd 312 gpd 335 gpd

40 oF

45 oF

50 oF

55 oF

60 oF

65 oF

70 oF

75 oF

80 oF

85 oF

90 oF

95 oF

66 gpd 91 gpd 111 gpd 131 gpd 141 gpd

75 gpd 103 gpd 125 gpd 149 gpd 160 gpd

85 gpd 117 gpd 142 gpd 168 gpd 181 gpd

95 gpd 131 gpd 159 gpd 189 gpd 204 gpd

107 gpd 148 gpd 179 gpd 213 gpd 229 gpd

120 gpd 166 gpd 201 gpd 238 gpd 257 gpd

135 gpd 185 gpd 225 gpd 267 gpd 287 gpd

150 gpd 207 gpd 252 gpd 298 gpd 321 gpd

165 gpd 227 gpd 276 gpd 327 gpd 352 gpd

179 gpd 247 gpd 299 gpd 355 gpd 382 gpd

194 gpd 267 gpd 324 gpd 384 gpd 414 gpd

209 gpd 289 gpd 350 gpd 415 gpd 447 gpd

TQ Series Technical Manual

Note: The above charts are best on using an atmospheric storage or QuickFloTM tank

9.9.04 General Information Page 6
Rev. 5

TQ Series Technical Manual

F

System Sizing TQ 174 / 176

In the application of the TQ Series cabinet systems, two important site variables must be taken into account:

Water Temperature

Inlet Water Quality (TDS)

TQ 174 Production Chart 75 psi feed pressure to atmospheric tank

TDS

o

45
55
65
75
85

Temperature

Note: Production rates in gallons per day (GPD)

TQ 176 Production Chart 70 psi feed pressure to atmospheric tank

F

o

45
55
65
75
85

Temperature

Note: Production rates in gallons per day (GPD)

500 1000 1500 2000 2500

189 169 151 133 116
240 214 189 166 142
300 267 234 203 174
371 328 287 247 209
445 391 340 291 245

TDS

500 1000 1500 2000 2500

208 190 163 142 121
264 233 204 176 149
330 290 253 216 181
407 356 308 262 217
488 425 365 308 255

TQ 174 Production Chart 75 psi feed pressure to a bladder tank

F

o

45
55
65
75

Temperature

85

TDS

500 1000 1500 2000 2500

168 149 131 113 96
213 188 164 141 118
267 234 203 172 143
330 288 247 209 172
395 343 293 245 202

Note: Production rates in gallons per day (GPD)

TQ 176 Production Chart 70 psi feed pressure to a Bladder tank

F

o

45
55
65
75

Temperature

85

TDS

500 1000 1500 2000 2500

183 160 139 118 98
232 202 173 146 120
290 252 214 179 145
358 309 261 216 174
430 368 309 254 203

Note: Production rates in gallons per day (GPD)

Page 7 General Information 9.9.04

Rev. 5

TQ Series Technical Manual

9.9.04 General Information Page 8
Rev. 5

TQ Series Technical Manual

EQUIPMENT SPECIFICATIONS

System Configuration

Depending on the inlet characteristics of your water, additional components may be required with your TQ
Series System. The configuration of these accessories along with their functionality has been listed at the
end of this section. Should you require further information regarding this equipment, please contact your local
Kinetico Dealer.

Backwashing Filter

The TQ Series Systems require prefiltered water for adequate TSS (total suspended solids) removal.
Kinetico offers a wide range of backwashing filters using a variety of medias. Depending on the types of solids
in the water, the appropriate media is matched for your application. Kinetico’s laboratory can test for the TSS
content of feed water if it is not known to help determine the type of prefilter required. High levels of TSS can
cause fouling of the TQ System membrane, thus reducing both the quality and quantity of the permeate
water.

The maximum silt density index (SDI) for the influent water is

3.0. Operation above an SDI of 3.0 may damage
membranes, pump or motor. At this point, the only remedy
is to replace the damaged components.

Carbon Filter

A carbon filter is required to protect the TQ System’s membrane from organic fouling or from chlorine
degradation. Both these types of fouling can seriously damage the TQ System’s thin film composite
membrane(s). With chlorine degradation, the membrane is slowly damaged. This type of damage is
irreversible.

Each TQ unit is equipped with a sediment prefilter cartridge. For applications requiring
carbon pretreatment where the actual daily consumption volume is low (< 50 gpd), a carbon
sediment prefilter can be used in its place. One should note that the maximum capacity of
this cartridge is 1,500 gallons at 2 mg/l of free Cl
replacement should be calculated.

The maximum influent level of chlorine to the TQ System is

0.05 mg/l. Prolonged exposure to excessive levels of
chlorine will cause membranes to be destroyed. At this
point, the only remedy is to replace the membranes.

. Based on this capacity, cartridge

2

Softener

For RO systems, a maximum inlet hardness of 4 gpg (68.4 mg/l as CaCO3) is required. Above this level,
scaling will occur within the RO’s membrane(s). Calcium and magnesium are the two primary constituents
leading to scale build up on the RO’s membrane(s). To prevent this scaling, a softener can be used to
remove calcium and magnesium from the water. A chemical descalent may be substituted for pre-softening
the water in some applications. However, some chemical additives may result in a poorer quality of permeate
water from the TQ RO.

For units with nanofiltration membranes, the maximum inlet hardness is 20 gpg. Nanofilter membranes are
less sensitive to hardness fouling than their RO counterparts. A hard water source is preferred when
specifying a nanofiltration unit, as the system’s rejection rate for calcium and magnesium is much greater than
it is for sodium ions.

Page 9 Equipment Specifications 9.9.04

Rev. 5

TQ Series Technical Manual

TQ Series Membranes

The TQ Series uses membrane technology to reduce the level of total dissolved solids (TDS) in a feed
stream. The system uses spiral wound membranes for production of permeate water. The permeate water
from the system typically exhibits a 95% or better reduction of TDS from the feed water when using reverse
osmosis style membranes. With nanofiltration
membranes, this rejection is typically on the order of
70% TDS reduction. The reject water contains the
concentrated minerals that have not been permitted to
pass through the membrane. The TQ system also

features EverClean



Rinse which extends the operating
life of the system’s membranes by flushing the entire
feed side of the membrane with high quality permeate
water before its idling mode.

Storage Tanks

Three different types of storage vessels are possible with the TQ Series.

Pressure Storage Tank

These accumulator-type vessels come equipped with a valve, tee fitting and 1/2” tubing fitting. The tanks are
precharged to 7 psi, allowing for the permeate water to remain pressurized during operation.

Feed water Flo w

(High Pressure)

Pe rmeate S pacer

Membrane

Feed water Spac er

Permeate

Concentrate

QuickFlo

Kinetico specially manufactures the QuickFlo



Storage Tank



tank for operation with our membrane systems. The tank’s
special design allows for the unit to be vented to atmosphere while water is being processed to the tank. This
configuration provides no backpressure, and therefore maximizes the output production of the membrane
system. When water is required from the tank, an internal spool valve shifts, and the pressure from the tap
source is now used to drive the water from the tank. During delivery, this configuration will provide a
consistent flow and pressure.

Atmospheric Storage Tank

These tanks offer the greatest storage volume. For applications that require a large volume of water, during a
very small period of time, an atmospheric tank offers the best cost value.

Pressurized Storage Tanks

Model Number Rated Size Diameter Height Weight Capacity to low level

4461 10 gal. (39 l) 16" (41 cm) 24" 61 cm) 24 lbs. (11 Kg) 2.5 gal. (9.5 l)
7481 20 gal. (78 l) 16" (41 cm) 33" (84 cm) 26 lbs. (12 kg) 4.8 gal. (18.2 l)
7482 40 gal. (156 l) 16" 41 cm) 58" (147 cm) 43 lbs. (20 Kg) 9.7 gal. (36.7 l)
7483 80 gal. (302 l) 24" (61 cm) 57" (145 cm) 65 lbs. (30 Kg) 16.4 gal. (62 l)

* Empty Weight

QuickFlo Tanks

Model Number Rated Size Diameter Height Weight* Capacity to low level

9496 3 gal. (11.3 l) 8" (20.3 cm) 17" (43.2 cm) 2.5 lbs. (1 Kg) 3 gal. (11.3 l)

Atmospheric Tanks

Model Number Rated Size Diameter Height Weight* Capacity to low level

7495 300 gal. (1,136 l) 35" (88.9 cm) 80" (203.2 cm) 85 lbs. (39 Kg) 225 gal. (852 l)
7496 550 gal. (2,082 l) 48" (121.9 cm) 83" 210.8 cm) 120 lbs. (54 Kg) 413 gal. (2,414 l)
7497 850 gal. (3,218 l) 48" (121.9 cm) 120" (304.8 cm) 190 lbs. (86 kg) 638 gal. (2,840 l)
7498 1,000 gal. (3,786 l) 64" 162.6 cm) 84" (213.4 cm) 205 lbs. (93 Kg) 750 gal. (2840 l)

9.9.04 Equipment Specifications Page 10
Rev. 5

TQ Series Technical Manual

r

r

r

r

The chart below shows the storage capacity for pressurized storage tanks at various precharges.

To determine this volume:

Pressurized Storage Tank Capacity

1) Find the point on the
horizontal axis at the bottom of
the graph that represents the
total pressure (air plus water)
in the tank. Move vertically to

70

60

50

the air pre-charge line found in
step 1.

2) Move horizontally to the left
axis and read the percent of
“maximum total volume” in the
tank under the above

40

30

20

10

% of Maximum Capacity

7 psi Precharge

conditions. Multiply this
percentage by the maximum
total water volume to
determine the volume of water

0

0 10203040506070

Total Tank Pressure (air & wate r) PSI

in the tank.

Repressurizer Pump

If an atmospheric-type holding tank is used, then the water must be repressurized for use throughout the
facility.

Atmospheric Storage Tank Accessories

Part Numbe

7527 Level Control Assembly Atmospheric Tank

9837 Bulkhead Kit, CRO
10208 Repressurizer, TS 115 Volt
10209 Repressurizer, TS 230 Volt

8736*

* If an atmospheric tank is used with the level control, an accumulator tank must be added to shut off the
unit properly.

Description

3 Gallon EverClean Rinse Accumulato

The following fittings should be added:
#8939 Conn, Tube 3/8T x 1/2 Stem
#8308 Tee, 1/2 Union
#9336 Valve, Ball 3/8 Stem

Filter Accessories

Part Numbe

9046 Filter Asy, Single 20" Housing w/Bracket

9047 Filter Asy, Double 20" Housing w/Bracket

7474 Cartridge, Carbon Matrix for 20" Housing

367 Cartridge, Prefilter 5 Micron for 20" Housing

7477 Cartridge, Sediment/Declor 5 Micron for 20" Housing

Description

Miscellaneous

Part Numbe

3814 W rench, Filter Sump

Page 11 Equipment Specifications 9.9.04

Description

Rev. 5

TQ Series Technical Manual

Operating Specifications

General operating parameters for the TQ product line have been listed in the table below. These
specifications have been provided to express the required conditions for the operation of this system. If there
are other parameters that you may be concerned about, please contact your local Kinetico Dealer for further
operating or performance data.

Exceeding the conditions in the table below may inhibit
performance or could cause the system to be permanently
damaged.

To assure that these factors are being met, a yearly water analysis is recommended to keep track of your
influent water quality. This can be a beneficial tool in recognizing changes in your inlet water supply. If the
inlet supply does change, please contact your area Kinetico Dealer. Modifications to the system or additional
equipment may be required to maintain peak operation efficiency of your system.

Model #

Inlet Filter

Membrane Performance

Membrane Type

Membrane Dimensions
Number of Membranes 23234 6

Square Footage of each Membrane

Array Configuration

Drain Control

Permeate Flush, per membrane

System Shut-Off Control

System Controller

Power

Inlet Connection

Permeate Connection

Drain Connection

EverClean Rinse Connection

Pressure
Temperature
pH
Chlorine
Hardness (Max.) 4 gpg 4 gpg 20 gpg 20 gpg 4 gpg 4 gpg

Silica (Max.)

Iron (Max.)

Total Dissolved Solids (Max.)

Inlet Flow Rate 0.2 gpm 0.3 gpm 0.2 gpm 0.42 gpm .42 gpm .62 gpm
Permeate Flow Rate 0.1 gpm 0.15 gpm 0.1 gpm 0.21 gpm .21 gpm .31 gpm
Reject Flow Rate 0.1 gpm 0.1 gpm 0.1 gpm 0.21 gpm .21 gpm .31 gpm
Daily Production* 150 gpd 225 gpd 200 gpd 300 gpd 300 gpd 450 gpd

Operating Pressure Range

Normal Operating Pressure
Rejection Rate - NaCl > 95% > 95% > 50% >50 % > 95% > 95%
Rejection Rate - Ca
Recovery Ratio Atmospheric 50% 50% 50% 50% 50% 50%
EverClean Rinse Volume

Width

Depth

Height
Weight 10 lbs. 13 lbs. 10 lbs. 13 lbs. 50 lbs. 58 lbs.

Part #

* Based on 77 degree F water, 500 TDS feed, Permeate to Atmospheric Tank, 70psi operating pressure

2SO4

TQ 172 TQ 173 TQ 172n TQ 173n TQ 174 TQ 176

Sediment Cartridge

Low Energy RO or Nanoflitration

Thin Film Composite

1.75" x 11"

2

1.6 Ft

Parallel

Capillary Tube

5 oz reservoir

Internal Pressure

Hydraulic

None

3/8" Tubing

3/8" Tubing

3/8" Tubing

Internal/Automatic

40 - 100 psi

< 0.05 mg/l as Cl

< 10 mg/l as SiO

< 0.1 mg/l as Fe

< 2,500 mg/l as NaCl

40 - 100 psi

70 psi

> 99% > 99% > 85% >85 % > 99% > 99%

10 oz. 15 oz. 10 oz. 15 oz. 20 oz. 30 oz.

18"

6"

18"

10162 10163 10166 10167 11585 11560

40 - 95

4-11 SU

o

F

2

2

None

Low Energy

120/60 or 230/50

20 - 80 psi

20 - 80 psi

70 - 90 psi

8.5"

18.75

20.5

9.9.04 Equipment Specifications Page 12
Rev. 5

TQ Series Technical Manual

Component Functionality TQ 172 - 173

The TQ System is comprised of various components. A brief description has been provided for each of these
major components. The illustration helps depict the physical location of these components on the TS system,
while the flow schematic shows the flow path through the system.

Inlet The inlet to the system is located on the
left side of the TQ System. This connection is
designed for 3/8” O.D. tubing.

Do not use smaller than 3/8” tubing on
the inlet connection.

Bracket

An aluminum anodized bracket is used to
support the multi-membrane structure. The
frame allows for quick and convenient
installation in a wall-mounted configuration.

Pre-filter Cartridge

A sediment prefilter is included standard with
each TQ system. If the daily water usage is
low (<50 gpd), then a carbon prefilter could
possibly be substituted for the sediment filter.
Careful attention must be made to assure
timely replacement of the carbon prefilter,
due to its capacity for chlorine removal.

System Cover

A decorative cover is used to shield the feed,
permeate and drain plumbing manifolds.
This cover can be removed should
maintenance be required on any of the
internal components.

Membrane Housing/Membrane

Three membrane housings are used on the
TQ Series. With the 172 configuration, only
two of the housings include the membranes.
This allows for a quick upgrade to a third
membrane should the customer require the
additional capacity. Membranes used are
thin film composite. The operating efficiency
of this membrane is affected by operating
pressure, inlet water quality, water
temperature and storage tank choice.

Page 13 Equipment Specifications 9.9.04

Rev. 5

TQ Series Technical Manual

Permeate Manifold The permeate manifold

(Blue) uses 3/8” tubing to connect water from the
permeate to a common bulkhead.

Inlet Manifold The inlet manifold (Black) uses
3/8” tubing to connect water from the outlet of the
filter cartridge to each membrane housing.

Drain Manifold The drain manifold (Green) uses
3/8” tubing to connect water from the drain outlet
of the membrane housings to the bulkhead.

Permeate Outlet The permeate outlet uses 3/8”
tubing connection and is located at the back of
the unit.

Drain Outlet The drain outlet uses 3/8” tubing
connection and is located at the front of the unit.

EverClean Rinse Each housing internally
contains a permeate reservoir. During shut down
modes, this water is used to flush the
membranes, keeping them in optimal condition.

9.9.04 Equipment Specifications Page 14
Rev. 5

TQ Series Technical Manual

Component Functionality TQ 174 - 176

The TQ System is comprised of various components. A brief description has been provided for each of these
major components. The illustration helps depict the physical location of these components on the TS system,
while the flow schematic shows the flow path through the system.

Connections: All connections are located on the

back of the system.

Do not use smaller than 3/8” tubing on any
connection.

Power cord plug – 24 vdc

Drain Bulkhead 3/8” Push fit

Permeate Bulkhead 3/8” Push fit

Inlet Bulkhead 3/8” Push fit

Bracket An aluminum anodized bracket is used to
support the multi-membrane structure and the system
pump.

System Cover A decorative cover is used to shield the
feed, permeate and drain plumbing manifolds. This
cover can be removed should maintenance be required
on any of the internal components.

Page 15 Equipment Specifications 9.9.04

Rev. 5

TQ Series Technical Manual

Membrane Housing/Membrane The cabinet

houses four or six membrane housings. Four
housings are used on the 174 and six on the 176.
This allows a 174 to be upgraded to a 176 should
the customer require the additional capacity.
Membranes used are thin film composite. The
operating efficiency of this membrane is affected by
operating pressure, inlet water quality, water
temperature and storage tank choice.

Drain Manifold The drain manifold (Green) uses
3/8” tubing to connect water from the drain outlet of
the membrane housings to the bulkhead.

Permeate Manifold The permeate manifold (Blue)
uses 3/8” tubing to connect water from the
permeate to a common bulkhead.

Inlet Manifold The inlet manifold (Black) uses 3/8”
tubing to connect water from the outlet of the filter
cartridge to each membrane housing.

System Booster Pump The pump is located
inside the cabinet on the bracket. It is used to
boost the system pressure on the feed to the
membranes.

9.9.04 Equipment Specifications Page 16
Rev. 5

TQ Series Technical Manual

Pressure Switch The inlet pressure switch is

used to start the booster pump. It is preset and
does not need to be adjusted.

EverClean Rinse Each housing internally
contains a permeate reservoir. During shut down
modes, this water is used to flush the
membranes, keeping them in optimal condition.

Page 17 Equipment Specifications 9.9.04

Rev. 5

TQ Series Technical Manual

9.9.04 Equipment Specifications Page 18
Rev. 5

TQ Series Technical Manual

INSTALLATION

Getting Started

The following procedures have been developed to assist during the installation of your TQ System.

The installation of this TQ Membrane System should be
performed by a qualified service person with an
understanding of local and regional codes that may affect
the installation requirements.

Pre-installation Review

Should there be any visible shipping damage to the TQ System, please contact your freight company for
coverage information. Before beginning the installation of the TQ System, confirm system configuration to be
installed, and components that have been ordered. Please review TQ System specification sheet that
includes required components.

Review of the customer’s facility is also recommended, especially critical operating data that could effect the
operation of the system:

Water Pressure

Water pressure to the TQ System will effect maximum flow
permitted by the system. The TQ 172 – 173 systems will not
operate if the inlet pressure fluctuates below a dynamic
pressure of 40 psi. This minimum pressure must be
maintained to the system at all times. Should the pressure
fluctuate below this level, a booster pump may be required.
The TQ 174 – 176 require 20 psi. inlet pressure.

Temperature

Ambient temperature must be maintained above 32°F (0°C).
Freezing temperatures will cause breakage of equipment
and void all warranties.

Water Temperature

Inlet water temperature must be maintained between 40°F
(4.4 °C) and 95°F (35 °C) to prevent damage to the system’s
membranes.

System Location

The unit must be installed indoors. Failure to comply with
this requirement can cause significant damage to the system
and will create a safety concern.

TS RO Installation

Tools and Installation Materials

Since the TQ System process high quality water, plumbing
runs on the process, purge and drain outlets should all be
completed with High Density P.P or P.E. tubing. Copper and
galvanized pipe will be chemically attacked by the permeate
water.

TM

Teflon
Fitting Sealant
3/8” Tubing Wall Mount

Page 19 Installation 9.9.04

Tape

Rev. 5

Plastic Tube Cutter
Phillips head screwdriver (medium and small)
Additional 316 SS pressure gauges

Unpacking

Remove the TQ System and components from the
shipping carton and check for damage.
When handling the wall unit, pick it up by the metal frame.
Lift the cabinet unit by lifting the cabinet. Lifting the
system by any other component may damage the unit.

Check all tube fitting connections and make sure they are tight.

Cover

Install the cover to the top of the unit.

System Hook-ups

1. The wall mount system should securely mounted to the wall. Two 1/4” diameter
mounting holes, 8” on center, are provided on the back of the system. The cabinet
unit sits on the floor. Rolling casters can be added to the bottom as an option.

TQ Series Technical Manual

2. Connect the water supply to the feed port on the left side of the wall mount unit
(when facing the unit). One 3/8” O.D. tubing will be needed for this connection. The
cabinet unit feed port is located on the back side of the cabinet. One 3/8” O.D.
tubing will be needed for this connection. Be sure to install a shutoff valve on the
inlet supply.

3. To avoid excessive pressure drop to the system, be sure the inlet tubing run is kept
to a minimum. (Recommended less than 10’.) If a longer plumbing run is required,
use a large size plumbing, then reduce the size when the line gets to the TQ
System.

4. Connect the permeate outlet to the storage tank. This connection is made with 3/8”
tubing. A relief valve may be required between this connection.

5. Connect the drain port to a suitable drain outlet. Be sure to follow applicable
plumbing codes when making the drain connection. Use 3/8” tubing for the connection.

6. Open the feed water supply valve slowly. Check the system for leaks.

7. Disconnect the permeate line from the storage vessel and temporarily
connect to a drain or five gallon bucket so the preservative can be flushed
out of the system.

8. Plug the cabinet unit into a standard 115 / 60hz or 230 / 50hz electrical
outlet. Use the power cord supplied with the unit.

Tubing
Connections

Mounting

Holes

9.9.04 Installation Page 20

Rev. 9

TQ Series Technical Manual

OPERATION AND MAINTENANCE

Normal Operating Procedures

During the normal operation of the TQ System, a few items are required to be checked daily. Routine upkeep
with these items will maintain the operation of the TQ to its highest standards.

Daily Start-up/Shutdown

The equipment will run in an automatic mode, shutting itself off when the storage tank is full. Each time the
unit shuts down, the EverClean Rinse is set to flush each membrane with permeate water.

Daily Log

On the back page of this manual, a daily log has been provided. Photocopy this template and use it for
recording the system’s daily performance. By recording various system characteristics each day, this will help
in any future troubleshooting of the equipment. It is also necessary to keep a daily performance log to show
changing performance characteristics of the TQ System. These changes may be the result of membrane
fouling. With accurate logs kept on performance, timely cleaning of the membranes will insure maximum
membrane life.

The parameters included on the daily log sheet are:

Date
Feed Pressure (if an extra gauge is added)
Permeate Flow Rate
Water Temperature
Water Quality
Comments

Routine Maintenance

Filter Maintenance (Optional)

The inlet filter should be change at least twice per year. If
the filter becomes blocked, the dynamic pressure to the
membranes will be reduced, and the system’s performance
will be diminished. The system will not operate properly if
the inlet pressure drops below 40 psi for the wall-mount unit
(20 psi for cabinet unit). The cabinet unit does not have a
prefilter standard, so one must be added.

Check the daily log for changes in the inlet pressure if an
optional gauge is added. One can predict the life of the filter
before its use has become over-exhausted by using the daily
log as a preventative maintenance tool.

If a carbon cartridge is used with the system, then cartridge
replacement will become more frequent. The capacity of the
carbon cartridge is 1500 gallons, based on 2 mg/l of free Cl
Cartridge replacement must occur before exhaustion, or the
membrane will be damaged.

System Commissioning (Initial Start-up)

The start-up procedures for the equipment should be followed if:

-It is the first time the unit is being put into operation.

-The equipment has been moved.

.

2

Page 21 Operation and Maintenance 9.9.04

Rev. 5

TQ Series Technical Manual

-The unit has been shut down for an extended period of time
(a few weeks).

After completing these start-up procedures, the normal operating procedure should be followed.

1. Make sure the unit has been properly installed by reviewing the
installation section.

2. Temporarily connect the permeate line to a drain or a bucket.

IMPORTANT
The membrane sanitizing solution must be properly rinsed from the
membrane during installation. DO NOT drink the water from the system
during this rinsing procedure.

3. Open the feed water valve slowly to pressurize the system. (For
TQ 174 & TQ 176 plug unit into electrical connection.)

4. Check the unit for leaks.

5. Tighten any connections exhibiting leaks.

6. Do not exceed 100 psi on system. Excessive pressure will
damage the system.

7. After 1/2 hour of operation, the membranes should be
adequately flushed of any preservatives.

8. Shut the system down by closing the inlet water valve.

9. Connect the permeate line to the storage tank.

10. Restart the system by opening the inlet water valve.

11. At this time, permeate water should begin filling the storage tank.

Sanitization Procedure for Standard storage tank

a. Shut off the inlet water supply to the TQ system.

b. Drain any remaining water from the storage tank.

c. Connect a sanitization cartridge in the line feeding the storage tank. The sanitization cartridge is a

separate device that must be plumbed in and removed after the sanitization is complete. Connect a line
from the inlet water supply to the inlet of the sanitation cartridge. Connect a line from the outlet of the
sanitation cartridge to the storage tank.

d. Fill the sanitization cartridge 3/4 full with clean water. Add (2 ml) of regular, unscented household bleach

(5-1/4% sodium hypochlorite) to the center of the cartridge for every gallon the storage tank holds
(example a 20 gallon tank would have 40ml added). (If a sanitization cartridge is not avaliable, household
bleach may be added directly into the tubing feeding the storage tank.)

e. Be sure the storage tank valve is open and the outlet valve is closed. Slowly open the cold water supply

valve and allow chlorinated water to fill the storage tank (fill time may vary based on the size of the
storage tank).

f. Close the cold water supply valve and the storage tank valve. Open the outlet valve to depressurize the

system, then close the valve. Remove the sanitization cartridge and discard the water it contains. Be

9.9.04 Operation and Maintenance Page 22

Rev. 5

TQ Series Technical Manual

prepared to catch accidental spills from this cartridge. Install the protective cap back on the sanitization
cartridge, and save it for future use.

g. Reconnect the tubing to the storage tank.

h. Open cold water supply valve and open ball valve on the storage tank. This will allow the system to fill the

storage tank with water. After the storage tank has filled, discard the water in the tank. When the tank
refills for the second time the system is ready for use.

Sanitization Procedure when using QuickFlo Storage Tank

The following steps outline the sanitizing and/or pre-filling procedure of a QuickFlo tank prior to installation.

NOTE: It is recommended that this procedure be performed off site.

Requirements:

• Two pressurized feed lines.

• One line that can introduce chlorinated water to the product side of the tank.

Valve or

Faucet

Temp Drain To Bucket

Feed Line “A” Inlet

Feed Line Inlet

Drain To Bucket

Valve

Membrane Sanitization

a. Shut off the inlet water supply to the TQ system.

b. Drain any remaining water from the storage tank.

c. Remove the prefilter cartridge. Be prepared to catch accidental water spills when removing the

cartridge.

d. Use a sanitization cartridge to sanitize the membrane. Add 1 cup of clean water with 3 teaspoons of

Iron Out or sodium meta bisulfite to the center of the sanitization cartridge. It may be best to premix
the solution first to get an adaquate dilution before adding it to the sanitization cartridge. A small,
plastic, household funnel or the dropper provided in Kinetico’s sanitization kit may aid in adding
solution to the cartridge. After adding solution to the cartridge, install cartridge to the prefilter head.

e. Disconnect the tubing from the storage tank ball valve, and put the tubing end into a bucket or drain.

Open the cold water supply valve, and allow the product water to discharge from the tubing into the
bucket or drain for 15 to 20 minutes. Close the cold water supply valve, and reconnect the tubing to
the storage tank ball valve. If the tubing end is scarred or scratched, cut away the damaged end
before connecting it to the tank.

f. Remove the sanitization prefilter cartridge, and replace it with a new prefilter cartridge.

g. Open ball valve on the tank and the cold water feed line. Allow the system to fill the storage tank for

several hours. Discard the water in the tank after this time. When tank refills, the system is ready to
use.

Page 23 Operation and Maintenance 9.9.04

Rev. 5

TQ Series Technical Manual

Troubleshooting

Poor Quality
Inlet TDS too high Check inlet TDS. TQ RO is designed to operate with a ~

98% rejection. The TQ Nano is designed to operate with
a ~ 85% rejection.

Permeate flush not operating Cycle system through permeate flush by allowing the

storage tank to fill and go through a normal flush cycle.
Check flush time and volume to reject during flush.
Check reject quality at the end of the flush; it should be
RO quality.

System not operating within specifications Confirm system operating parameters see Operating

Specifications table. The system should run at provided
permeate and reject flow rates. Also check the system
pressure.

Brine seal leak Check permeate conductivity for each housing. If one

or some show poor readings, service the membranes.

Chlorine/Oxidizer damage to membranes Check inlet chlorine or ozone levels. Residual less than

0.05 mg/l is required to prevent thin film composite
membrane deterioration. Check downstream of the
prefilter.

Pressure too low (<40psi) Check and add booster pump if pressure is too low.

Membrane plugged or fouled Check, clean or replace.

Insufficient reject flow rate See “No reject water.”

Membrane expended Replace membrane.

System Not Consistently Running
Low permeate flow Water temperature is low. Plugged prefilter or low feed

psi.

Membranes are fouled.

Membranes fouled Check system log for history. If consistent declining

production is found, clean membranes. Consult your
Kinetico dealer for appropriate cleaning procedures and
chemicals.

9.9.04 Operation and Maintenance Page 24

Rev. 5

Confirm proper system operating parameters.

TQ Series Technical Manual

No accumulator tank A stable pressure signal is required for the unit to shut

off properly. In some cases, only using tubing to
connect the TQ unit to an atmospheric storage tank may
not provide enough volume in the line to hold the
pressure signal. The addition of an accumulator tank
(less than 1 gallon) will resolve this issue.

Accumulator tank lost air precharge Pump up tank air pressure to 7 psi. Check for cause of

failure.

Prefilter fouled Replace.

Frequent Membrane Cleaning Required

Ineffective cleaning solution Silica treatment requires caustic cleaners that are

heated to 90

o

F for maximum effectiveness. Hardness

contamination is cleaned with acid chemistries.

Improper cleaning procedures Temperature, flow rate, time and chemistry must all be

matched to the specific foulant being cleaned. Improper
procedure will result in poor cleaning cycles.

Damaged membranes Replace membranes.

Poor Production Volume
System not operating within specifications Confirm system operating parameters. See Operating

Specifications table. The system should run at provided
permeate, and reject flow rates. Also check the system
pressure.

Cold Temperature Inlet temperature is less than 77

o

F. Cold water will have
a lower production rate. See sizing charts for different
temperatures.

Fouled membranes Check permeate quality with a hand-held meter. Also

check permeate flow rate.

Inlet quality changes Analyze the TQ Systems’ feed for chlorine, hardness,

temperature and SDI.

Tank precharge pressure too high Relieve to 7 psi. Check pressure while system is empty.

Tank lost air precharge Pump up air precharge to 7 psi and check for cause of

Prefilter cartridge plugged Replace cartridge.

Insufficient reject flow rate See “No reject water.”

Membrane fouled Determine and correct cause; replace membrane. A new

Insufficient storage capacity Check charts in Options Section for draw down

Page 25 Operation and Maintenance 9.9.04

failure. Note: tank must be empty to add more
precharge.

feed analysis may be required.

capacity.

Rev. 5

TQ Series Technical Manual

No reject water
Plugged drain line or outlet Check and clean.

Low flow rate at point of use
Low water production See “No water or not enough water.”

Tank lost air precharge Pump up air precharge to 7 psi. and check for cause of

failure.

Tank diaphragm failed Replace as necessary.

Pump pressure low Check and adjust.

Bad tasting water
Increase in product TDS See “High product water TDS.”

Postfilter cartridges exhausted Replace filter cartridges.

Tank contaminated Re-sanitize tank/system, and replace post filter

cartridge.

Unit cycles on/off intermittently

Air precharge too low Adjust to 7 psi while the tank is empty.

9.9.04 Operation and Maintenance Page 26
Rev. 5

TQ Series Technical Manual

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Page 27 Parts 9.9.04

Rev. 5

TQ Series Technical Manual

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9.9.04 Parts Page 28
Rev. 5

TQ Series Technical Manual

Page 29 Parts 9.9.04

Rev. 5

Parts TQ 174/176

TQ Series Technical Manual

See drawings following pages

9.9.04 Parts Page 30
Rev. 5

TQ Series Technical Manual

Page 31 Parts 9.9.04

Rev. 5

TQ Series Technical Manual

9.9.04 Parts Page 32
Rev. 5

TQ Series Technical Manual

PARTS

Part # Description 172 172n 173 173n 174 176

10134 Bracket, TQ 172/173 XXXXn/an/a
11574 Bracket, TQ 174/176 n/a n/a n/a n/a X X
10148 Cover, TQ 172/173 XXXXn/an/a
11561 Cabinet, TQ 174/176 Black n/a n/a n/a n/a X X
11578 Cover, TQ 174/176 n/a n/a n/a n/a X X
10500 Module Asy-Plus TF75 X n/a X n/a X X
10501 Membrane, TF75 GPD X n/a X n/a X X
10159 Module Asy-Nano n/a X n/a X n/a n/a
10121 Membrane, Nano n/a X n/a X n/a n/a
10141 Prefilter Head, 1/4fnptx1/4fnpt XXXXn/an/a
10126 Elbow 3/8T x 3/8T XXXXXX
10135 Tee, Union 3/8 TR x 1/4 TB XXXXXX
10125 Conn 1/4MNPT x 3/8 T XXXXXX
10138 Bulkhead Union 3/8T XXXXXX
10139 Elbow Tube Custom XXXXXX
10142 Tubing, 3/8 x 3 1/2 lg Blk XXXXXX
10143 Tubing, 3/8 x 3 1/2 lg Grn XXXXXX
10144 Tubing, 3/8 x 3 1/2 lg Blu XXXXXX

10152B Manual/Install TQ XXXXXX

10886 Switch Low PSI TQ 174/176 n/a n/a n/a n/a X X
11575 Pump, 24 VDC n/a n/a n/a n/a X X
11577 Cord, Power US 120/60 n/a n/a n/a n/a X X
11587 Cord, Power- European n/a n/a n/a n/a X X
11642 Cord, Power- UK n/a n/a n/a n/a X X
11643 Cord, Power- Australia n/a n/a n/a n/a X X
11644 Cord, Power- Denmark n/a n/a n/a n/a X X
11521 W heel, Caster n/a n/a n/a n/a X X
11708 Kit, Cabinet Feet, Rubber X X
11580 Cable Assembly 24VDC n/a n/a n/a n/a X X
11525 Logo Plate Staninless Steel n/a n/a n/a n/a X X

TQ Units

Page 33 Parts 9.9.04

Rev. 5

TQ Series Technical Manual

9.9.04 Parts Page 34
Rev. 5

TQ Series Technical Manual

SYSTEM LOG

Comments

PermeateFeed

TemperaturePermeate

Flow

PressureDate QUALITY

Page 35 System Log 09.9.04

Rev. 5

TQ Series Technical Manual

TQ REVERSE OSMOSIS SERIES

Manual part number: 10152B

© Kinetico Incorporated, August 2004

9.9.04 System Log Page 36
Rev. 5