Kinetico Essential Series Installation Manual

Page 1
Installation Guide
Review this guide before installing.
Check your local building and sanitation codes for installation compliance. Installation must meet all state and local codes.
Check your water quality first! This system is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.
Page 2
Contents of Carton (open carton and identify parts)
3
2
Tubing
7’ of ⅝”
1
Essential Silver
Essential Silver HE
Essential Platinum
Clevis Pin* (1)
Owner’s Manual (1)
2 cc Silicone Packet (1)
Installation Instructions (1)
Note: Photos shown with optional slider by-pass, not included with system.
1. Essential Series Water Softener (Silver, Silver HE or Platinum)
2. Length of ½” Drain Tubing and Length of ⅝” Overflow Tubing
3. Installation Kit- including O-rings (for by-pass valve), clevis pin, silicone packet, in/out bracket, Essential Series Owner’s Manual and Essential Series Installation Guide.
7’ of ½”
Part No. 15199
Part No. 15200
2
O-rings (4)
Part No. 1328
Part No. 1452
Part No. 10169
In/Out Bracket (1)
Part No. 7840A
Page 3
Safety Information
Read / Review
Chemical Care Eye Protection
Soldering
Grounding
Natural Reach
1
2
3
4
5
6
Essential
Installation Instructions
1
Read all steps, guides and rules carefully before installing and using the Essential.
2
Close or remove PVC containers and other flammable materials to prevent fire or explosions.
Provide proper ventilation when using PVC cleaner or glue.
3
Wear protective eyewear while installing to prevent potential eye injury that could be caused by splattering soldering materials or metal/plastic shavings.
4
Use a scorch pad to protect any
surface that may be exposed to a torch flame or excessive heat.
Use only LEAD FREE solder.
Note: Kinetico recommends that a qualified installer or engineer perform the
installation. Failure to install the system as instructed could void the Limited Warranty.
Important: Refer to typical installation drawing (figure 1, page 4) before beginning
installation.
3
5
When installing a plastic component, install grounding straps BEFORE the lines are actually cut to ensure that the ground is never broken.
6
Use a ladder for all work overhead
beyond your natural reach. If working continuously at a height of six feet or more, employ the appropriate safety devices.
Page 4
Typical Installation Overview
Figure 1
Line
Overflow
Installation with Three (3) Valve By-pass
Installation with Optional By-pass
Untreated Water
Raw Water
Soft Water
Line
for further information.
Kinetico recommends that you install your system in the following order:
A. System Set-up B. Connect Plumbing C. System Start-up
Untreated Water
Soft Water
to Home
Raw Water
Drain
Line
Provide an air gap for all
drain lines. See page 6
Note: This is a typical Essential installation configuration. Your installation may vary.
Drain
to Home
Overflow Line
Fit a pressure regulating valve and non-return valve, if required, on the water supply to the softener.
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A
1. System Set-up
Environmental conditions:
Water conditions:
Position Softener
25 – 125 psi
35 – 120°F
50º C (120° F) Max.; protect from freezing
Temperature 35 – 120º F Pressure: 25 – 125 psi
1
Position system on a hard level surface with access to inlet plumbing and drain.
Install separate prefilter if sand, silt or turbidity is present.
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Page 6
B
Figure 2
Connect Plumbing
Connect Plumbing
Warning:
Note:
Important:
See Typical Installation Overview (figure 1) on Page 4.
Attach Drain Tubing and Overflow Tubing
Warning: Follow all local plumbing codes.
Note:
See Typical Installation Overview (Figure 1) on Page 4.
Figure 3
¾
Figure 2
1
Plumb as necessary and complete the installation.
Follow all local plumbing codes.
When using a sweat adapter, be sure not to solder plumbing with adapter
attached to by-pass or equipment. This will result in damage to plastic parts.
After all plumbing is complete, but before connecting to the by-pass,
flush both inlet and outlet lines allowing water to rinse out any debris.
2
Run drain lines to discharge point.
Attach ½” softener drain tubing from softener valve drain elbow to drain. Route tubing as shown in figure 2. Make
sure tubing is inserted ¾” into fitting as shown in figure 3.
Provide an air gap for all drain lines. Waste connections or drain outlets shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1” (25 mm), whichever is larger.
Attach ” overflow tubing to barbed overflow elbow at rear of cabinet and route to drain.
Drain Tubing
Be sure there are no obstructions or kinks in drain tubing before connecting to softener.
On drain lines longer than 8 feet vertical and 30 feet horizontal, it is best to
attach the ½” drain tubing from the softener to a larger diameter pipe. Do not restrict the drain line.
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3
Finish System Set-up
Silver or Silver HE
Platinum
DO NOT USE ROCK SALT.
See Top View of Softener Valve (Figure 8) on Page 10.
Fill to here
3”
Silver/Silver HE
Platinum
½ ”
Grid Plate
4.25”
With the system in service (not by-passed) open a nearby downstream tap, then slowly open the feed line to the softener until all air has been purged from the unit through the tap down the drain. Allow the water to continue flushing the unit for three (3) minutes. Then close the tap.
Add three (3) inches of water to cabinet.
Add ½ inch of water above grid plate to brine drum.
Add a quality grade of pellet salt.
Set Regeneration Frequency.
• Align arrow next to correct hardness value on meter disc with visible arrow in view window by depressing and rotating hardness adjustment knob.
Brine Valve Set-up
Essential Silver and Silver HE
These units come with a pre-adjusted brine valve. No additional set-up is required. The float is preset to a
0.55 lb. setting. This can be confirmed by measuring the distance of the float cup from the base of the brine valve. This distance is 4.25 inches.
Essential Platinum
1. PREPARE ADJUSTER TUBE (Platinum) Using a pocket or utility knife, cut across the tab horizontally following the channel. Then pop the 1.0 tab off until the 1.25 setting is reached. Remove the tab individually.
with water.
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2. PREPARE FLOAT CUP (Platinum)
Platinum Settings
1
Float Cup Height
Figure 6
Figure 7
The standard settings for the float cup are located on the adjuster rod. The
5
Essential Platinum should be set to 7 ¾”. In many cases the float cup settings are a measured distance (in inches) from the bottom of the valve body to the top of the float cup. Align the very top of the float cup with the marked line or measurement on the adjuster rod. After the cup is set, check the alignment of the
4
3
2
Float Cup 1
Float Cup Height
Adjuster Tube 1.25
Salt Setting 1.25
brine valve guide to ensure that it is still directly aligned over the brine valve body. Set to one (1).
3. INSTALL BRINE VALVE (Platinum)
Important! When re-installing the brine valve, do not drop the brine valve in the drum. Dropping will cause the float cup to lower, resulting in an incorrect float setting. Locate the brine valve in the brine well. Place it so the 3/8" bent tube is along the back of the brine well away from the brine drum wall. The 3/8" bent tube is then snapped into the notch and will extend from the brine drum approximately 1 inch. See Figure 7 for proper location in the brine well.
7 ¾”
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Accudial™ Adjustability Charts
Essential
Silver
Essential
Silver HE
Essential Platinum
Setting
Gallons
Comp.
Hardness*
Setting
Gallons
Comp.
Hardness*
Setting
Gallons
Comp.
Hardness*
4.0
Accudial Setting
4.5
6 47 -- 6 47 35 11 60 --
5.75 62 -- 5.75 62 34 10.75 80 50
5.5 73 25 5.5 73 29 10.5 90 42
5.25 83 22 5.25 83 26 10.25 100 40 5 99 19 5 99 22 10 120 33
4.75 114 16 4.75 114 19 9.75 140 29
4.5 125 15 4.5 125 17 9.5 150 27
4.25 135 14 4.25 135 16 9.25 160 25 4 151 12 4 151 14 9 180 22
3.75 166 -- 3.75 166 13 8.75 200 20
3.5 177 11 3.5 177 12 8.5 210 19
3.25 187 10 3.25 187 11 8.25 220 18 3 203 -- 3 203 -- 8 240 17
2.75 218 9 2.75 218 10 7.75 260 --
2.5 229 -- 2.5 229 -- 7.5 270 15
2.25 239 8 2.25 239 9 7.25 280 14 2 255 -- 2 255 -- 7 300 --
1.75 270 -- 1.75 270 -- 6.75 320 13
1.5 281 7 1.5 281 8 6.5 330 --
1.25 291 -- 1.25 291 -- 6.25 340 12 1 307 6 1 307 7 6 360 --
5.75 380 11
5.5 390 --
5.25 400 -­5 420 10
Accudial Setting
4.75 440 --
4.5 450 --
4.25 460 9 4 480 --
3.75 500 --
3.5 510 --
3.25 520 8 3 540 7
2.75 560 --
2.5 570 --
2.25 580 -­2 600 --
1.75 620 --
1.5 630 --
1.25 640 -­1 660 6
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C
Start-up Instructions
Note:
Actuate a Regeneration
Note:
Accudial Disc #5 for Silver and Silver HE
4.5 Setting
Accudial Disc #10 for Silver Platinum
8.5 Setting
Top view of softener valve.
Meter Disc
Decal Viewing
Window
Hardness Adjustment Knob
Actual disc colors may vary. Colors shown
are for illustration purposes only.
Figure 8
Softener Sanitization Procedure
A. Regenerate the water softener unit with sodium chloride (salt). Use a clean grade
of salt appropriate for use with water treatment equipment. DO NOT USE ROCK
SALT. B. Mix 1 fluid ounce of unscented household bleach in 1 gallon of clean/soft water. C. Disconnect the brine line and put the 3/8 tube into the container holding the
bleach mixture from the step above. A length of ” tubing may be used
temporarily if needed.
Softener
Valve
Screw
Using a #2 Phillips screwdriver, push down firmly on the softener valve screw and slowly turn clockwise, listening for four (4) clicks to start the regeneration. At this point you should hear water begin to run through the system. If you do not hear water running through the system, the disc has not been advanced far enough.
After the system has finished, open a tap in the home to release trapped air from the lines, allow the tap to run for one (1) minute.
When the installation is
complete, you must chlorinate plumbing lines for sanitization. Use common household bleach. The amount of bleach needed can vary depending on plumbing size.
After the system has completed the regeneration and all taps are closed, check all connections for leaks.
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D. Put the unit into brine draw.
Essential
Essential Silver HE
Essential Platinum
E. Draw the mixture until a strong bleach odor is detected (smelled or tested) in the
drain line. F. Place system into by-pass position and allow the unit to stand 60 minutes.
G. Reconnect the brine line (3/8 tube) to the brine tank. Open by-pass valve and
start a manual regeneration. After cycle is complete repeat one backwash and
then return to service.
Specifications
The Kinetico Essential Series water softener is available in three (3) tank sizes that allow you to use the ideal configuration for your application. For specific unit operation, please reference the performance data sheet provided by your authorized Kinetico dealer.
Tank Size 7” x 16” 7” x 16” 9” x 35”
Resin Volume (per tank) 0.26 cu. ft. 0.26 cu. ft. 0.6 cu. ft.
Maximum Compensated Hardness
Maximum Iron (ferrous) 0.5 mg/L 0.5 mg/L 0.5 mg/L
Maximum Iron (ferric) 0.01 mg/L 0.01 mg/L 0.01 mg/L
Backwash Flow Rate 1 gpm 1 gpm 2.5 gpm
Free Chlorine
25 gpg 35 gpg 50 gpg
2.0 mg/L 1.0 mg/L 2.0 mg/L
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www.kinetico.com
Part No. 15200
Rev. 03/2013
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