Kinetico Essential 8, Essential 11 Installation And User Manual

Page 1
SERIES
www.kinetico.co.uk
Essential 8 and 11
Water Softener
ENG
Installation
and User Manual
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Essential 8 and 11 Water Softener | Installation and User Manual
Thank you for choosing an Essential Water Softener to improve the quality of your water.
You will immediately begin to notice the numerous benefits of having quality water throughout your home and the benefits of having an Essential Water Softener.
Since 1970 Kinetico Incorporated has designed and manufactured products to improve the quality of your water. Kinetico oers a complete line of quality water systems to solve your water problems. Pioneers in non-electric, demand operated water treatment, Kinetico continually sets the direction for the entire water quality industry. Our products are installed in hundreds of thousands of homes around the world.
Once you enjoy the benefits of your Essential Water Softener we are sure you will agree that Kinetico Water Systems are the world’s finest.
For more information about Kinetico;
visit www.kinetico.co.uk
Kinetico UK Ltd Bridge House, Park Gate Business Centre, Park Gate, Hampshire SO31 1FQ
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Essential 8 and 11 Water Softener | Installation and User Manual
03
Contents
Contents of box 04
Safety information 05
Specifications 06
Typical installation 07
Installation instructions 08
Installation review and startup 10
Please note:
If you have purchased an Essential Installation Kit, please see the kit instructions for further advice.
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Essential 8 and 11 Water Softener | Installation and User Manual
Contents of box
Please ensure you have all of the following items before proceeding with an installation.
1 x Essential water softener
1 x 2m of 1/2”
drain tubing
1 x 2m of 5/8”
overflow tubing
1 x 2cc silicone
tube
4 x O-ring
2 x 3/4” BSP
in/out adaptor
1 x Bracket
retaining pin
1 x In/out
retaining bracket
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Essential 8 and 11 Water Softener | Installation and User Manual
05
Safety information
Read all information carefully before installing and using the softener. Check WRAS Information and Guidance Note, no. 9-07-01 for regulatory advice.
• Kinetico recommends that a qualified installer or engineer performs the installation. Failure to install the system as instructed could invalidate the warranty.
• Do not install if the supply water pressure exceeds 6 bar (125 psi), unless a suitable pressure reducing valve has been installed on the water supply to the softener and set to 6 bar.
• Do not install the Kinetico softener in an area where the temperature can cause the unit to freeze. Freezing temperatures will damage the system.
VERY IMPORTANT: Where a cabinet overflow could cause damage, you must install the 5/8” O.D overflow tubing to the barbed fitting on the cabinet and run to a suitable outlet that is visible and capable of taking the overflow (ie. through the outside wall). Make sure the outlet is not higher than the barbed fitting.
• When installing a plastic component on a copper pipe in line, earth continuity straps must be placed ACROSS the component being fitted to ensure that the earth continuity is never broken.
• A Kinetico installation kit includes a by-pass assembly which conforms to BS14743 and enables the softener to be isolated from the water service lines for maintenance and service. This also maintains the water supply when the system is disconnected.
• These systems are not intended to be used for treating water that is microbiologically unsafe or water that has an unknown quality without adequate disinfection before or after the system.
IMPORTANT: Refer to the plumbing schematic in Figure 1 before beginning installation.
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Essential 8 and 11 Water Softener | Installation and User Manual
Setting
A B C D E F |
G | H
| I |
Comp.
Hardness
(ppm)
112 124 138 157 180 213 235 262 293 336 352 390 441 470 502 561 600
Essential 8 Essential 11
Maximum hardness 600 mg/L 730 mg/L
Dimensions (h x d x w) 508 mm x 452 mm x 292 mm 608 mm x 452 mm x 297 mm
Resin per tank 7.4 litres 10.5 litres
Salt used per regeneration 0.36 kg 0.36 kg
Water used per regeneration 25 litres 25 litres
Regeneration time 15 minutes 15 minutes
Hard water by-pass Automatic during regeneration Automatic during regeneration
Service flow rate 36 litres per minute 36 litres per minute
Specifications
Essential 8 Water Softener
AccuDial® Adjustability Charts
Setting
A B C D E F |
G | H
| I |
Comp.
Hardness
(ppm)
112 124 138 157 180 213 235 262 293 336 352 390 441 470 502 561 600
Essential 11 Water Softener
CAUTION! Do not set in the solid black area.
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Essential 8 and 11 Water Softener | Installation and User Manual
07
Figure 1:
Typical installation
Your installation may vary.
1. A non-return valve (included in the Kinetico by-pass set) is required on the mains water supply to the softener.
2. Fit a pressure regulating valve, if required, on the mains water supply to the softener.
3. Plumb a drain line from the softener to a waste pipe through an appropriate air gap compliant with water regulations.
4. Consult WRAS Information and Guidance Note, no. 9-07-01 for regulatory advice.
Inlet
Inlet Only
Outlet
For illustration purposes only. Note: Air gap waste fitting contains a water trap.
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Essential 8 and 11 Water Softener | Installation and User Manual
Installation instructions
Locate:
Determine location to install equipment. Make sure that the unit will be on a flat surface. If the unit is sited in a warm environment or next to a heat-generating appliance, you may experience salt build up on the inside of the cabinet. This may need to be periodically cleaned; alternatively, site the unit in cooler, ventilated position.
Test pressure:
Test incoming pressure to the unit. A pressure reducing valve is recommended if the pressure is above 6 bar.
Install:
Plumb pipe work as necessary to accommodate a by-pass valve set, see Figure 1.
NOTE: To comply with regulations a tap should remain supplied by mains water.
CAUTION:
Do not solder any fittings whilst connected to the unit adaptors. Excessive heat may result in damage to the plastic and rubber parts. The materials used in the soldering process may attack certain types of plastics. Care should be taken during the installation process to ensure that solder and flux do not come in contact with media tank, control module and related plastic components.
NOTE: Verify installation complies with regulations before continuing.
Flush:
After all the plumbing has been completed, but before connecting the water softener, flush the pipe work allowing water to rinse out any residual debris.
Attach drain and overflow tubing:
Insert 1/2” tubing into the control valve elbow, routing the tubing around the control valve exiting the softener in the aperture below the in/out connectors, see Figure 2. Make sure the tubing is inserted 18mm into fitting as shown in Figure 3. Run the drain line to the discharge point then attach 5/8” overflow tubing to barbed overflow connection at rear of cabinet and route to overflow outlet.
NOTE: The drain tubing should be run no more than 2 metres vertically and 9 metres horizontally, before connecting to the main drain. Make sure there are no obstructions or kinks in drain tubing before connecting to softener.
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2
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Essential 8 and 11 Water Softener | Installation and User Manual
09
Remove AccuDial locking clip:
Prior to setting regeneration frequency, you must remove the light blue clip which is snapped around the hardness adjustment knob. Clip should be retained for re-use following setup, to prevent unauthorised adjustment of the regeneration frequency. See Figure 4 for top view of softener valve. Determine the supply water hardness value in ppm or mg/L. Put a cross headed screw driver into the recess on the top of the unit and, whilst keeping the screw driver pushed down, turn one full rotation to reset the metering system.
Set regeneration frequency:
Locate value on the meter disc, push down and turn the hardness adjustment knob so that the hardness value is positioned opposite the alignment arrow. Refer to page 6 for AccuDial Adjustability Chart and Figure 5 for softener hardness setting.
Fit the adapters and supply and return hoses:
Fit 2 O-rings to each in/out adaptor then lubricate with supplied silicone grease. Connect the inlet/outlet adapters to the supply and return hoses remembering to use screened washers. Install adapters into control valve in/out ports, ensuring that they are fitted into the correct ports (see flow arrows on valve for reference). Attach the retaining bracket and pin to the control valve.
6
Figure 2: Figure 3:
insert 18mm
Drain
tubing
Colour of tubing for illustration purposes only.
7
8
Figure 4:
Installed clip
Removed clip
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Essential 8 and 11 Water Softener | Installation and User Manual
Test pressure:
Test incoming pressure to the unit and adjust pressure reducing valve if the pressure is above 6 bar.
Secure drain line:
Make sure the drain line is secure, using an airgap that is compliant.
Main inlet valve:
With the by-pass in position (inlet closed, outlet closed, by-pass open), open the main inlet valve slowly and check for leaks in the plumbing.
Finish system set up:
If cabinet does not fill up with water, add 4 litres of water to the Essential cabinet. Add a quality grade of tablet salt.
IMPORTANT:
On no account should granular salt be used in any Kinetico Water Softener.
Start a manual regeneration:
Using a #2 Phillips screwdriver, push down firmly on the actuator and slowly turn clockwise, listening for four clicks to start the regeneration. At this point you should hear water begin to run through the system. If you do not hear water running through the system, the disc may not have been advanced far enough, continue to turn. After 15 minutes the regeneration will be complete and the softener is ready for service.
Check for Leaks:
On completion, check for leaks and test the water at a softened water tap. Explain the system to the customer including operation of the by-pass and how to load salt.
Installation review and startup
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5
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Essential 8 and 11 Water Softener | Installation and User Manual
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Figure 5:
Meter disc Hardness
adjustment
knob
Actuator
Alignment
arrow
Decal Viewing
Window
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© Kinetico UK Ltd 2016. Kinetico reserves the right to amend details or specifications without notice.
All trademarks are registered to Kinetico Incorporated, Newbury, Ohio.
Kinetico UK Ltd
Bridge House, Park Gate Business Centre, Park Gate,
Hampshire SO31 1FQ
SERIES
Page 13
SERIES
www.kinetico.co.uk
Essential
15mm/22mm
Installation Kit
ENG
Installation Instructions
Page 14
02
Essential Water Softener | 15/22mm Installation Kit
Thank you for choosing Essential by Kinetico to improve the quality of your water.
You will immediately begin to notice the numerous benefits of having quality water throughout your home and the benefits of having an Essential Water Softener.
Since 1970 Kinetico Incorporated has designed and manufactured products to improve the quality of your water. Kinetico oers a complete line of quality water systems to solve your water problems. Pioneers in non-electric, demand operated water treatment, Kinetico continually sets the direction for the entire water quality industry. Our products are installed in hundreds of thousands of homes around the world.
Once you enjoy the benefits of your Essential Water Softener we are sure you will agree that Kinetico Water Systems are the world’s finest.
For more information about Kinetico;
visit www.kinetico.co.uk
Kinetico UK Ltd Bridge House, Park Gate Business Centre, Park Gate, Hampshire SO31 1FQ
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Essential Water Softener | 15/22mm Installation Kit
03
Contents
By-pass Kit
Contents 04
Considerations 05
Installation 05
Gap Trap Kit
Contents 06
Considerations 07
Instructions 08
Installation 09
Supply & return hose orientation 10
Pipe guard 11
Heating primary circuit label 11
Tablet Salt 11
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Essential Water Softener | 15/22mm Installation Kit
By-pass kit: Contents
1 x By-pass valve
4 x Sealing washers
2 x Inlet/outlet valve
1 x Inlet T with non-return valve
(labelled with flow direction)
1 x Outlet T
2 x Hoses (15 or 22mm)1 x Label
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Essential Water Softener | 15/22mm Installation Kit
05
By-pass kit: Considerations
The by-pass valve set can be assemble in various configurations to accommodate change of copper pipe direction.
The inlet “T” is clearly labelled with a direction of flow arrow, if the T’s are assembled incorrectly water will not flow to the property.
NOTE: Supplied compression olives are a mix of brass and copper, they are in the correct joints and should not be relocated. Brass olives are for joints on copper pipe, copper olives are for hard tails in the T assemblies.
When in the correct orientation make good the compression joints.
When measuring the length of copper pipe work to cut out, the following must be taken into account; the length of pipe inserted into the T’s is dierent allowing for the internal non-return valve located in the inlet T.
On completion, ax the “By-pass Softener” label in a prominent location.
By-pass kit: Installation
Outlet
Inlet
Inlet Only
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Essential Water Softener | 15/22mm Installation Kit
Gap trap kit: Contents
1 x Air gap 1 x Cutter
1 x Saddle
2 x Spacers
1 x Elbow
1 x Gap trap1 x Extension
piece
1 x Drain hose to
air gap connector
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Essential Water Softener | 15/22mm Installation Kit
07
Gap trap kit: Considerations
Before starting consider the following;
• You will require a tin of solvent weld cement.
• The extension piece can be cut to suit the installation, but should be no less than 100mm in length.
• The elbow should only be used on a vertical waste pipe, since use on a horizontal pipe will cause subsequent restriction due to the build up of fat/grease. If fitting to a horizontal pipe, fit on top without the elbow.
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Essential Water Softener | 15/22mm Installation Kit
Gap trap kit: Instructions
Assemble the saddle with the O ring:
Use spacers if the pipe is 1 1/4”, assemble the saddle with the O ring and clamp to the waste pipe.
Bore the hole:
Using the cutter, bore the hole and make sure that slug is fully cut o - put your finger in to check.
Fit the gap trap:
Fit the gap trap hand tight on to the O ring with the elbow in between, if required. At this point dry assemble the extension and air gap to check that you have sucient space. If you need to cut the extension do so now but leave as long as possible (minimum 100mm).
Assemble the airgap:
Determine which way you need the spigot on the air gap to meet your drain hose and assemble all with solvent weld.
Connect the drain hose:
Once the solvent is dry, connect the drain hose - this can be done before gluing if it is easier.
Installation checks:
Check for leaks and if you have used the elbow make sure that there is no danger of the standpipe being pushed out of vertical alignment.
Connect drain hose to gap trap:
To make the final connection of the drain hose into the gap trap, insert 3/8” barb fitting into the hose and connect to the gap trap via the push-fit fitting.
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3
4
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Essential Water Softener | 15/22mm Installation Kit
09
Gap trap kit: Installation
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Essential Water Softener | 15/22mm Installation Kit
Supply & return hose orientation
When fitting hoses in their final position, consideration should be given to any stresses imparted on connections.
Needs clipping/support
Stress points
Avoid torsional (twisting) stress
Stress points
Radius too tight
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Essential Water Softener | 15/22mm Installation Kit
11
Pipe guard
Use the pipe guard to tidy holes drilled for the overflow hose.
2 x Pipe guard
Heating primary circuit label
Fit the water softener advice label to the heating filling loop. The label will advise of action to be taken when filling, or topping up the circuit.
1 x Advice label
Tablet Salt
Your Essential Water Softeners is designed to take tablet salt.
IMPORTANT: On no account should granular salt be used in any Kinetico Water Softener.
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© Kinetico UK Ltd 2016. Kinetico reserves the right to amend details or specifications without notice.
All trademarks are registered to Kinetico Incorporated, Newbury, Ohio.
Kinetico UK Ltd
Bridge House, Park Gate Business Centre, Park Gate,
Hampshire SO31 1FQ
SERIES
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