Kinematica MICROTRON MB 550 Instruction Manual

Instruction Manual
MICROTRON
®
MB 550
100 - 120 V ± 10%, 60 Hz 230 V ± 10%, 50 Hz
Ensure that the supply voltage is correct and in agreement with the data on the rating plate
This is a quality product of
Luzernerstrasse 147a Tel.: +41-41-259 65 65 CH-6014 Littau- Lucerne Fax: +41-41-259 65 75 Switzerland e-mail: laboratory@kinematica.ch
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Table of contents
Chapter Topic Page
1
Introduction
3
1.1
Operating instructions
3
2
Range of validity
4
2.1
Target Audience
4
2.2
Organisational matters
5
2.3
Location of the operating instructions
6
2.4
Manufacturer and contact address
6
3 Safety tips 7
4 Uses 8
5 Machine description 8
6 Technical data 8
7 Electrical connection 9
8 Putting into operation 9
9 Operating instructions 9
10 Safety features and motor protection 10
11 Cleaning 10
12 Maintenance 11
13 Troubleshooting 11
14 Repairs 11
15 Connection Drawing 12
16 Small spare parts list blender attachment glas s 250 m l 12
17 Warranty 13
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1 Introduction
This chapter gives information on the the struct ure of this document. It will assist you in making use of i t and show how to find the required information quickly .
1.1 Operating instructions
Please read through these operating instructions before switching on or attempting to use the equi pm ent. They describe the use of the MICROTRON® MB 550, its installation and maintenance and the appropriate replacement parts and accessories. They will help you avoid erroneous use and conseque nt damage. Although MICROTRON® machines are designed for ease of service, this does not release you from the obligation to inspect your equipment carefully and to clean it thoroughly.
KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion and mixing technology.
An important objective of these operating instru ct i ons is to fully inform you, the user, about the corre ct and safe use of our equipment.
In order to achieve this, it is essential that you should carefully study chapter, “Safety”, and follow the instructions in this book.
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2 Range of validity
The information in these operating instructions relates to the MICROTRON® identified as follows: Manufacturer: KINEMATICA AG, CH-6014 Littau / Lucerne
Product name: MICROTRON® Type designation: MICROTRON® MB 550
Article number
Description
36010005 MB 550, Drive unit 230V 36010010 MB 550, Drive unit 110-120V
Mixing attachment
36050005 MBA 125, Mixing attachment, 125ml working volume 36050010 MBA 250 Mixing attachment, 250ml working volume 36050015 MBA 500 Mixing attachment, 500ml working volume 36050020 MBA 1000 Mixing attachment, 1000ml working volume
Safety huts for MB 550
36050025 MBH 125, safety hut to MBA 125 36050030 MBH 250, safety hut to MBA 250 36050035 MBH 500, safety hut to MBA 500 36050040 MBH 1000, safety hut to MBA 1000
2.1 Target Audience
These operating instructions are intended for all authorised users of our machines/equipment. We distinguish different user roles, taking account of the different demands placed on the user by the activity to be carried out.
You will find the definitions of user roles with the demands on the user in chapter “Safety”. You can fulfil one or more of these roles, provided that you meet the corresponding demands.
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2.2 Organisational matters
If you are unable to find the answer to any question in the operating instructions, please contact the equipment manufacturer directly.
2.3 Location of the operating instructions
The operating instructions can only be of use to you if you always have them to hand. They should, therefore, always be kept at the place where the equipment is used.
2.4 MANUFACTURER AND CONTACT ADDRESS
KINEMATICA AG
Luzernerstrasse 147a CH-6014 Littau / Lucerne TEL.: +41 41 259 65 65 FAX: +41 41 259 65 75 E-Mail: info@kinematica.ch
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2.5 Warning Notices
Please be aware of the meaning of the following warni ng signs:
Safety instructions must be observed to ensure safe operation
This symbol indicates high voltage, with risk to health and environment
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Year of manufacture: A six digit appliance number is printed on the rating plate located on the bottom plate of the machine. The first two di gits indicate the year of manufacture for that machine.
So that your able to enjoy using your MICROTRON
for a long time, please read these operating
instructions before starting operation. It wil l assist you in avoiding malfunctions and damage. M ICROTRON
units are maintenance friendly – which, however does not release you from proper inspections and above all from good cleaning.
3 Safety Tips
Connect the MICROTRON
®
MB550 to an earthed alternating current power supply only. The voltage
must correspond to the specifications on the rat i ng plate.
The appliance is tested in accordance with EN 60335-2-64.1993. (SEV CENELEC and CE). The MICROTRON
®
MB550 is grounded, doubly insulated and el ectromagnetically shielded.
Electrical appliances are not toys. The appliance must be used and stored away from children. Do not allow the mains cable to hang down.
Never leave the appliance unattended while it is plugged in.
Keep your hands, hair and other objects away from the moving parts.
The MICROTRON
®
MB550 can only be used when all the parts hav e been properly installed.
The MICROTRON
®
MB550 should only be used by instructed person nel .
Before every cleaning unplug the appliance from the power suppl y.
Never attempt to pull out the plug by the cable or with wet hands.
Do not allow the mains cable to hang over the sharp edge of a table, do not allow it to lie on a work
surface and avoid having it come into contact with hot surfaces.
Use only proper, approved extension cords.
The MB 550 motor unit must never be submerged in water or any other liquid!
Never attempt to clean it with a water jet!
Wipe clean with a damp cloth.
Do not attempt to operate the MICROTRON
®
MB550 if:
- the appliance or the mains cable is damaged
- the appliance has been dropped or has fallen. I n this case the appliance must be brought in for repairs or inspection at the next KINEMATICA authorized service center.
Repairs should only be done by professionally trained technicians. Serious dangers to the user could result from improperly carried out repairs.
Attention!
If the appliance's mains cable should become damaged, it can only be replaced with an original cable (see chapter 12 - Repairs)
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4 Uses
The MICROTRON
®
MB550 can be just used for chop, beat, stir, m i x, puree and emulsify of cuttable chemical materials/substances. The chemical and temperature Resistance of the used material (Glass, stainless steel, PP and rubber) has to be noticed in context with the blender. The process of explosive materials is strictly prohibited. It is forbidden to mix 2 materials which to not corre spond with each other, or to get the mixture explosive because of overheating etc.
If the MICROTRON
®
MB 550 is used for any other purposes or altered, KINEMATICA AG cannot be
held responsible for any damages which result.
5 Machine Description
1. Motor base
2. Head piece with security system
for the protection cap supe rv i sion
3. Rubber foot
4. Bottom plate
5. Rating plate
6. Mains cable
7. Blender attachment 250 ml,
cpl. with cutterhead
8. Protection cap
6 Technical Data
Power supply power 220-240V / 50-60 Hz Requirement motor 550W re sp. 800W for continuous operation Motor control High temperature resistant collector mot or with fan
- smooth, gradient starting
- infinitely variable speed adjustment betwee n 600 to 14'000 rpm
- electronically controlled speed stabilizat i on (act ual and desired value comparison)
- the motor has a thermal protection switch and is electronically monitored
Electrical equipment - safety control system for the lid- and protection cap supervisi on/ survei llan ce
- grounded with additional double insulation (acco rding to standard EN 60335-1)
- electromagnetica!ly shielded accordance with EMC-Directives 89/336 EEC.
Construction - Motor base is constructed of chromium-plated die -casting
- Knife blades of stainless steel
- protection cap made out of PMMA
- sealing ring to cutter head made out of NBR 40 Shore special sealing on inquiry
- threaded ring made out of PP
Weight 4,6 resp. 5,5 kg net, without attachment
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7 Electrical Connection
The power supply voltage must correspond to the values on the rating plate on the appliance (the voltage rating is given in volt s (V ))
The appliance should only be connected to a singl e phase grounded alternating current. Make sure that the original mains cable and the wall outlet correspond.
The use of a faulty-energy-protection switch, (Fl) is suggest ed by all the works with electro-appliances. If at all possible, avoid using an extension cord. If it is unavoidable, only proper, approved extension cords should be used. Do not subject the mains cable to strong tension or pressure.
8 Putting into operation
Before using the appliance for the first time it must be thoroughly cleaned. Follow the instructions in Chapter 9 under "Cleaning".
Place the MICROTRON
®
MB 550 on a firm, flat base and plug it into a nearby, appropriate electrical outlet.
Note:
The windings of the MICROTRON
®
MB 550 commutator motors are covered with high­quality insulating lacquer. For this reason, t he m otor may, at first, exude an odour when it heats up. This is normal and does not damage the motor; i t disappears after the motor has been used several times.
9 Operating Instruction
250 ml glass, blender attachment assembly
- Insert the cutter head together with the gasket int o the black threaded ring
- Screw the bowl turning counter clockwise into the threaded ring. Always ensure that it is inserted straight
Mixing
- Add ingredients to be mixed, assemble the blender attachment , see above
- Insert the blender attachment into the retaining ring on the motor base, taking care to keep it vertical
- Place the protection cap on the holding ring in such a way that the pin of the protection cab will be plugged into the hole of the holding ring. Tighten the stop screw afterwards.
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- Switch on motor and vary the speed according to the ingredients being mixed, that is, turn the
speed control clockwise until the desired speed i s reached. The maximum speed is reached at position 8
Motor works only when the protection cap is set up right !
- Turn off: Turn the speed control knob counter clockwise to "0"
10 Safety Features and Motor Protection
The safety control prevents the motor from bei ng switched on when the protection cap/mixing lid is not in position and stops it if the protection cap/lid i s raised during operation. When the protection cap/lid is replaced, the speed control knob must be turned back to "0" (reset function), before the motor can be restarted.
Only the speed control knob can be used to turn the machine on and off
When the machine is overstressed or overheated, it switches off automatically. If this occurs, after about 60 seconds, please press the black button on the bottom plate of the motor base.
If you notice any irregularities or defects, please contact your supplier. For more information see Chapter 12 unde r "Repairs".
11 Cleaning
The motor unit must never be submerged in or sprayed with water or any other liquid! Never attempt to clean it with a water jet! If necessary, clean the motor unit with a damp rag, first pull the cable
Blender attachment: The mixing attachments must not be cleaned in the dishwasher while still
installed. They must first be dismantled. After every use they have to be cleaned.
Cutter head: simply rinse and, if necessary, scrub off. Never place in water or the dishwasher because the self-lubricating bearings will then be leached out. The threaded ring is best cleaned on the inside by using a hard brush.
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12 Maintenance
The motor bearings are permanently lubricate d and therefore require no maintenance.
13 Troubleshooting
PROBLEM
CAUSE/SOLUTION
The appliance doesn't run.
- Make sure the mains cable is plugged into a wall socket.
The motor runs at the highest speed when the appliance is switched on.
- Defective electronics
The motor speed is difficult or impossible to adjust.
- Defective potentiometer or electronics
The motor stops under load
- The overload switch has been activated
- Brushes worm
- Defective electronics
The motor continues to run even after the protecti on cap/lid has been lifted.
- Defective safety switch or electronics
14 Repairs
Repairs on electrical appliances should only be carried out by professional technicians. Seri ous dangers to the user could result from improperly carried out repairs.
Obtain the address of your nearest KINEMATICA aut horized service center from the store where you purchased your appliance.
Bring your appliance to the service center or send i t as a postage paid, registered package.
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15 Connection Drawing
A Circuit board holder B Motor safety switch C Potentiometer with On/Off-Switch D Motor brushes connection E Stator connection F Safety switch for cap surveillance G Electronic H K Potentiometer connection for control device L M Suppressor screen filter 0 EF-Choke PE Ground N Neutral wire Mains supply P Phase
16 Small Spare Parts List
Description
Blender attachment 250 ml cpl., glass 1 Glass, 250 ml
2 Cutter head 3 Gasket 4 Threaded ring 5 Safety cap cpl.
Attachment
250 ml cpl., glass
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17 Warranty
This KINEMATICA AG product is warranted to be free from defects in material and workmanship for a period of 12 months from the date of delivery.
KINEMATICA AG will repair or replace and return free of charge any part which is returned to its factory within said period, transportation prepaid by the user and which is found upon inspection to have been defective in materials or workmanship. The war ranty includes both, parts and service, without charg e.
This warranty does not include normal wear fro m use; it does not apply to any instrument or part which has been altered by anyone other than an employee which has been damaged through accident, negligence, failure to follow operating instructions, the us e of electric currents or circuits other than those specified in this manual, misuse or abuse.
KINEMATICA AG reserves the right t o change, alter, modify or improve any of its inst rum ents without obligation to make corresponding changes to any instrument previously sold or shipped.
The foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties, of merchantability or otherwi se, expressed or implied in fact or by law and state our ent i re and exclusive liability and buyer's exclusive remedy for any claim of damages in connection with the sale or furnishing of goods or parts, their design, suitabi l ity for liable for any special operation, KINEMATICA AG will in no event be liable for any special or consequential damages whatsoever and their liability under no circumstances will exceed the contract price for t he goods for which liability is claimed.
If you have technical problems, questions or need spare parts, please get in contact with our regional appointed agent or directly with us:
KINEMATICA AG
Luzernerstr. 147a Tel. +41-41-250 65 65 CH-6014 Littau-Lucerne Fax +41-41-250 65 75 e-mail laboratory@kinematica.ch web www.kinematica.ch
MICROTRON
®
is a registered trademark of KINEMATICA AG Littau-Lucerne
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