Generator
Selecting a Generator
You must know the rated and maximum wattage for appliances
to be used with a generator. Appliances with electric motors may
require 2-3 times the rated power when starting up, e.g. an
appliance with a rated output of 200W can draw up to 600W at
start up.
Rated Watts and Maximum Watts
Rated, or Running Watts, is the continuous power a generator can
deliver, and the continuous power required by an appliance to
operate correctly.
Maximum, or Starting Watts, is the maximum short term power
a generator can deliver, and the start-up power required by an
appliance when first being started simultaneously.
1. Determine which appliances are to be run at a given time by
the generator. Add up the Rated Watts of each appliance. This
total is the amount of power the generator must produce to keep
the items running.
2. Determine the Start-up power required of each appliance and
add up. This is the total start up power required by the generator
to start-up each appliance.
Application/Equipment Rated Watts (Running) Maximum Watts (Starting)
Light Bulb 75W 75 75
Refrigerator/Freezer 700 2200
TOTALS 775 2275
The above example shows that for the selected appliances a
generator with a minimum Rated Wattage of 775W and a
minimum Maximum Wattage of 2275W is required.
Petrol
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Part 1 General Precautions
1.1 Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Generators
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away
while operating a generator. Provide barriers or
shields as needed.
1.2 Electrical Safety
Grounded tools must be plugged into an outlet
properly installed and grounded in accordance
with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way.
Do not use any adapter plugs.
Grounding provides a low-resistance path to carry
electricity away from the user in the event of an
electrical malfunction.
Double insulated tools are equipped with a
polarized plug where one blade is wider than the
other. This plug fits in a polarized outlet only one
way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double
insulation eliminates the need for the three-wire
grounded cord and grounded power supply
system.
Avoid body contact with grounded surfaces such
as pipes, radiators, ranges, and refrigerators.
There is an increasing risk of electric shock if your
body is grounded.
Do not expose generator to rain or wet conditions,
Water entering a generator will increase the risk
of electric shock.
Do not abuse the power cord. Keep power cords
away from heat, oil, sharp edges, or moving parts.
Replace damaged power cords immediately.
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Damaged power cords increase the risk of
electric shock.
When operating a power tool outside, use an
outdoor extension cord
All connections and conduits from the generator
to the load must only be installed by trained and
licensed electricians, and in compliance with all
relevant local, state, and federal electrical codes
and standards, and other regulations where
applicable.
The generator must be earth-grounded for fixed
installations in accordance with all relevant
electrical codes and standards before operation.
Do not attempt to connect or dis
connect load
connections while standing in water, or on wet or
soggy ground.
Do not touch electrically energized parts of the
generator and interconnecting cables
or
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conductors with any part of the body, or with any
non-insulated conductive object.
Connect the generator only to a load or electrical
system that is compatible with the
electrical characteristics and rated capacities of
the generator.
Before servicing equipment powered by the
generator, disconnect the equipment from its
power input.
Keep all electrical equipment clean and dry.
Replace any wiring where the insulation is
cracked, cut abraded or otherwise degraded.
Replace terminals that are worn, discolored, or
corroded.
Keep terminals clean and tight.
Insulate all connections and disconnected wires.
Guard against electric shock. Prevent body
contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
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1.3 Personal Safety
Stay alert. Watch what you are doing, and use
common sense when operating a generator. Do
not use generator while tired or under the
influence of drugs, alcohol, or medication.
A moment of inattention while operating
generators may result in serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught
in moving parts.
Avoid accidental starting. Make sure the power
switch is in “OFF” position, and disconnect the
spark plug wire when not in use.
Remove adjusting keys or wrenches before
turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator
may result in personal injury.
Do not overreach. Keep proper footing and
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balance at all times.
Use safety equipment. Always wear eye
protection. Wear approved safety impact
eye goggles. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.
Do not force the generator. Use the generator
correctly for your application. The correct usage
will make your generator do the job better and
safer at the rate for which it is designed for.
Do not use the generator if the power switch can
not be turned to ON or OFF Any generator that
cannot be controlled with the power sw
itch
is
dangerous and must be replaced.
1.4 Generator Use and Care
Make sure the power switch is in “OFF” position
and disconnect the spark plug wire before making
any adjustment, changing accessories, or storing
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the generator. Such preventive safety measures
reduce the risk of starting the generator
accidentally.
Store idle generators out of reach of children
and other untrained persons. Generators are
dangerous in the hands of untrained users.
Maintain generators with care. Do not use
damaged generator. Tag damaged generators
“Do not use” until repaired.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the generator's operation. If the
generator damage, have it serviced before using.
Many accidents are caused by poorly maintained
generators.
Use only accessories that are recommended by
the manufacturer for your model. Accessories
suitable for one generator may become hazardous
when used on another generator.
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1.5 Servicing
Maintain labels and name plates on the
generator and engine. These carry important
information. If they are unreadable or missing,
contact local dealers immediately for a replacement.
Generator service must be performed only by
qualified repair personnel. Service or
maintenance performed by unqualified personnel
could result in a risk of injury.
When servicing a generator, use only identical
replacement parts. Follow all appropriate
instructions in this manual. Use of unauthorized
parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
1.6 Installation
Ensure installation meets all applicable safety,
and local and national electrical codes. Have
installation performed by a qualified, licensed
electrician and building contractor.
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All electrical work, including the earth-ground
connection, should be completed by a licensed
electrician.
Any separate fuel storage or generator supply
facility must be built or installed in full compliance
with all relevant local, state, and federal
regulations.
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Part 2 PARTS AND COMPONENTS INTRODUCTION
1. fuel tank
2. muffler
3. Earth terminal
4. A.C plug/socket
5. carburetor throttle valve
6. starter handle
7. fuel cork
8. air cleaner
9. pipe support
10. spark plug
11. fuel tank cap
12. AC.breaker
13. dipstick
14. starter switch
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Part 3 INSPECTION BEFORE OPERATION
12
3.1 Machine oil level
Always check the machine oil level after stopping
generator on a level ground.
1. Turn out the oil filter cap and
clean the dipstick with a clean
cloth.
2. Insert the dipstick back into
the filter hole without turning.
3. In the case that the oil level
is below the lower level mark
of the dipstick, refill to the
upper level mark.
4. Reinstall the oil filter cap.
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3.2 Fuel level
1. Open the fuel tank cap.
2. Check the fuel oil level, and refill if necessary.
3. Refill up to the shoulder of the fuel filter.
4. Reinstall the fuel tank cap.
3.3 Air cleaner
1. Remove the clip and dismantle the air cleaner
housing or unscrew the nuts and air cleaner
cover.
2. Unscrew the nut and washer, and
dismantle the filter element for
several times.
3. Dismantle the
filter element.
5. Slap the filter element.
4. Wash
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Part 4 STARTING OF GENERATOR
15
cork
Tips and cautions for operating:
1. Do not start two or more appliances
simultaneously. Start them one by one.
2. Warm up the engine without load for about 3
minutes. lf the generator is to supply power to
more than one appliances, be sure to connect
them one by one with higher current rated first.
Most appliance motors require more than their
rated wattage for start up. Do not exceed the
current limit specified for any one socket.
3. Be sure that all appliances are in good working
condition before connecting them to the
generator. If an appliance is running abnormally
from the beginn
ing
(becomes sluggish, or stops
suddenly), turn off the generator main switch
immediately. Then disconnect the appliance
and examine it for signs of malfunction.
If overloading of the circuit trips the AC circuit
protector, reduce the electric load on the
circuit. And wait a few minutes before
resuming operation.
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If the indication of voltmeter is too low or too
high, stop the machine and examine it for cause
of malfunction. The generator can load when the
indicator of voltmeter show at 240V+10%
(50
Hz) on the panel of control box.
4. DC application:
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This device has a 12 V DC power
outlet which is especially intended for connecting
DC lamp or other DC output unit, it is not suitable
to be used for charging 12 V automotive batteries.
The DC circuit protector automatically shuts off the
DC battery charging circuit when the DC charging
circuit is overloaded, when there is a problem with
the battery, or when the connections between the
battery and the generator are improper.
WARNING
Be sure to read the special safety instructions for
recharging batteries! The load function for 12V
automotive batteries is an additional feature of
the device and intended as a short-term solution
for charging automotive batteries quickly!
accident.
Warning: if the generator has to be connected to
commercial power grid, make sure that the chief
power switch must be shut off. Otherwise the
sudden recovery of commercial power supply
may cause damage to generator or appliance,
and even a fire accident.
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5. When connect the generator to home power
circuit. Be sure that a skilled electrician does
the job. Improper connecting between the
generato
r and appliance may cause damage of
the generator or appliance, and even a fire
This charging function cannot replace charging
with a special battery charger! This device does
not have a charging current regulator or an automatic
shutdown when the battery is fully charged!
Be sure to inform yourself about the design of
your automotive battery, as well as its proper
charging and maintenance! Contact a qualified
specialist! Strictly adhere to the safety rules and
instructions of the battery manufacturer!
Measure the voltage regularly while recharging
the automotive battery! When the voltage of the
battery reaches 12.5 V, the battery is then fully
charged!
PART 5 STOPPING OF GENERATOR
1. Switch off the AC breaker.
2. Turn the generator switch to “off” position.
3. Set the fuel cork to “off” position.
Note: To stop the generator in emergency. turn
the generator switch to "off" position.
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PART 6 PERIODIC CHECKS AND MAINTENANCE
6.1 Periodic checks and maintenance
Periodic checks and maintenance are very
important for keeping the engine in good
condition and dependable. The generator
consists of gasoline engine, alternator, control
panel and frame, etc. Shut off the engine before
performing any maintenance. If the engine must
be ran, make sure the area is well ventilated. The
exhaust contains poisonous carbon monoxide
gas.
After engine has been used, clean it
immediately with a cloth to prevent corrosion and
remove sediment.
Item
Daily
check
check
Machine
oil check
20hrs or
first month
50hrs or
every 3
months
100hrs or
every 6
months
300hrs or
every 1
year
Replace
engine oil
replace replace
Air cleaner
check
check
Air cleaner
wash
clean
Oil filter
cup
clean
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6.2 Machine oil replacement
1. Turn and then take out the dipstick.
2. Turn off the drain plug, and empty the machine
oil in the crankshaft.
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Oil filter
Spark plug
Valve
clearance
Check/
adjust
Cylinder
cover wash
clean
Fuel tank
wash
Wash if necessary, replace every 3 years.
clean
clean
Item
Daily
check
20hrs or
first month
50hrs or
every 3
months
100hrs or
every 6
months
300hrs or
every 1
year
3. Screw on the drain plug.
4. Fill machine oil up to the upper level.
5. Reinstall the dipstick.
Machine oil: 4 stroke petrol engine oil-SE, SF
from API Service Classification or SAE 10W-30
equivalent to SG class.
Low air temperature (below 10°C):
recommended machine oil SAE10W-30
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Frigid air temperature (below -15°C): SE, SF
from API Service Classification or SAE10W-30
equivalent to SG class.
Air cleaner (refer to page 8:Air cleaner)
■
Spark plug
■
1. Dismantle the spark plug high-pressure cap.
2. Dismantle the spark plug.
3. Clear away carbon residue.
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4. Measure the electrodes clearance.
5. Reinstall the spark plug and high-pressure
cap.
6.3 Fuel filter maintenance
1. Set the fuel cork to “off”
position, and dismantle the
fuel filter cup.
2. Clean the fuel filter cup
thoroughly.
3. Mount a new rubber ring
and the filter cup
securely.
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6.4 Maintenance for long- term storage
If the generator needs to be stored for a long time,
the following preparation should be made:
1 .Screw off the fuel drain plug, and empty the
fuel inside the carburetor.
2. Turn off the oil filter plug and oil drain plug, and
empty the machine oil inside the crankcase.
3. Reinstall the oil drain plug.
4. Fill in the machine oil up to the upper level
mark of the dipstick.
5. Pull out the starter handle gently until
resistance is felt.
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Part 7 TROUBLESHOOTING GUIDE
PROBLEM CAUSE CORRECTION
Engine is
running, but no
AC output is
available.
1.Circuit breaker is
open.
2.Poor connection or
defective cord set.
3.Connected device is
bad.
4.Fault in generator.
1.Reset circuit breaker.
2.Check and repair.
3.Connect another
device that is in good
condition.
4.Contact Authorized
Service Facility.
Engine runs
good but bogs
down when
loads are
connected.
1.Short circuit in a
connected load.
2.Generator is
overloaded.
3.Engine speed is too
slow.
4.Shorted generator
circuit.
1.Disconnect shorted
electrical load.
2.See “Don't Overload
the Generator”.
3.Contact Authorized
Service Facility.
4.Contact Authorized
Service Facility.
Engine will not
start; or starts
and runs rough.
1.Dirty air filter.
2.Out of petrol.
3.Stale petrol.
4.Spark plug wire not
connected to spark
plug.
5.Bad spark plug.
6.Water in petrol.
7.Over-choking.
8.Low oil level.
9.Excessive rich fuel
mixture.
10.Intake valve stuck
open or closed.
11.Engine has lost
compression.
1.Clean or replace air
filter.
2.Fill fuel tank.
3.Drain fuel tank and fill
with fresh fuel.
4.Connect wire to spark
plug.
5.Replace spark plug.
6.Drain fuel tank; fill with
fresh fuel.
7.Put choke knob to No
Choke position.
8.Fill crankcase to proper
level.
9.Contact Authorized
Service Facility.
10.Contact Authorized
Service Facility.
11.Contact Authorized
Service Facility.
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PROBLEM CAUSE CORRECTION
Engine shuts
down during
operation.
1.Out of petrol.
2.Low oil level.
3.Fault in engine.
1.Fill fuel tank.
2.Fill crankcase to proper
level.
3.Contact Authorized
Service Facility.
Engine lacks
power.
1.Load is too high.
2.Dirty air filter.
3.Engine needs to be
serviced.
1.See “Don't Overload
the Generator”.
2.Replace air filter.
3.Contact Autho rize d
Service Facility.
Engine “hunts”
or falters.
1.Choke is opened too
soon.
2.Carburetor is running
too rich or too lean.
1.Move choke to halfway
position until engine
runs smoothly.
2.Contact Authorized
Service Facility.
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Warranty given by Kincrome Australia Pty Ltd of 3 Lakeview Drive, Caribbean Park,
Scoresby, Victoria (Tel 1300 657 528). If this product has materials or workmanship
defects (other than defects caused by abnormal or non warranted use) you can, at your
cost, send the product to place of purchase, an authorised Kincrome service agent or
one of Kincromes addresses for repair or replacement. Your rights under this warranty
are in addition to any other rights you have under the Australian Consumer Law or other
applicable laws. Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund for a major failure
and compensation for any other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired or replaced if the goods fail to be of acceptable
quality and the failure does not amount to a major failure.
For further details please visit www.kincrome.com.au or call us.
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