Kilews SKP-BC32HL Operation And Maintenance Manual
電動起子控制器操作手冊
OPERATION AND MAINTENANCE MANUAL
內附零件分解圖與零件表
SKP-BC32HL
CONTROLLER
OF
LOW VOLTAGE METAL ASSEMBLY SCREW DRIVER
KILEWS INDUSTRIAL CO., LTD.
OBR-T09ce
SKP-BC32HL POWER CONTROLLER (E) CE
NOTICE
Metal Assembly Screwdrivers are designed for installing threaded fasteners in light
industrial and appliance manufacturing applications.
KILEWS is not responsible for customer modification of tools for applications on which
KILEWS was not consulted.
WARNING
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save
these instructions. It is the responsibility of the employer to place the information in this
manual into the hands of the operator. Failure to observe the following warnings could
result in injury. When using electric tools, Basic safety precautions should always be
followed to reduce the risk of fire, electric shock and personal injury, including the
following:
1. General Safety Rules………………………………………………..…….2
2. Operations Cautions…………………………………………………....... 4
3. Main Technical Parameter……………………………………….…….... 5
4. Control Panel Specifications ………………………………………........6
Functions of Keys on Panel …………………………………….7
I/O Inserting Hole Instruction……………………………………8
Dip Switch Functional Instruction……………………………..9
5. System Setting……………………………………………………….…… 10
6. Simulated Learning……………………………………………………..…13
7. Grounding……………………………………………………………..…….13
8. Servicing……………………………………………………………….……13
9. Explosive Drawing for Parts /Spare- Part List………………………..25
一、 重要安全說明事項………………………………………………….. …15
二、操作須知…………………………………………………………………15
三、主要技術參數……………………………………………………………16
四、面板規格…………………………………………………………………17
面板按鍵功能說明……………………………………………..18
I/O 插孔說明……………………………………………………19
功能指撥開關說明…………………………………………..…20
五、 系統設定方式………………………………………………………..…22
六、自動學習設定步驟……………………………………………………….24
七、接地說明……………………………………………………………….…24
八、零件分解圖/零件表………………………………………………………25
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SKP-BC32HL POWER CONTROLLER (E) CE
1. General Safety Rules
WARNING!
in electric shock fire and/or serious injure. The term “power tool” in all of the warning listed
below refer to your mains operated (corded) power tool or battery operated (cordless)
power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of
flammable liquids, gases or dust. Power tools creat sparks which may ignite the dust
of fumes..
c) Keep children, and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use.
Use of cord suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use power tool while you are tired or under the influence of
drugs, alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench
or a key that is left attached to a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not w ear loose clothing or jewellery. Keep your hair,clothing,
and gloves away from moving parts. Loose clothes, jewellery, or long hair can be
caught in moving parts
Read all instructions Failure to follow all instructions listed below may result
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SKP-BC32HL POWER CONTROLLER (E) CE
g) If devices are provided for the connection of dust extraction and collection
facilitys, ensure these are connected and properly used. Use of these devices can
reduce dust related hazards.
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many accidents are
cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits ect., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a hazardous
situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only indentical
replacement parts, This will ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which
can be mounted on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. T ool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4. Special tools which may be required.
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SKP-BC32HL POWER CONTROLLER (E) CE
2. Operations Cautions
1. Please read the operating manual thoroughly and comply with safety regulation to
operate this Multi-Function Controller.
2. Please grasp the plug of power cord while plugging in or out the plugs of connecting
cord of Electric Screwdriver and power cord.
3. Please fix the power controller to avoid any danger of pulling and dragging t he power
cord.
4. Do not near oil, chemical materials or heated objects, also please be alert not to
scratch the power cord by sharp object.
5. This type of Controller can only be applied to Kilews Electric Screwdriver with Counter.
Do not use Electric Screwdriver Controller on other types of machinery.
6. In case of the Controller is overheated or overloaded with maximum current rating of
fuse, the high-speed fuse will be melt down and cut off the power. If the Controller
continues to jump off or has an abnormal switching reaction, please stop the operation
immediately and send back the Controller for repair.
7. When Electric Screwdriver is running, if slides Forward/Reverse Switch instantly,
device will generate the protection program to force Electric Screwdriver stop.
8. Please do not disassemble Electric Screwdriver casually and try to repair it by self.
9. When Controller is not in use, please turn the main power switch OFF and unplug the
power.
10. Installation shall be installed and protected in accordance with national wiring rules.
＊Please arrange to use the whole set of Electric Screwdriver SKD-BC series with the
Multi-Function Controller.
＊Please arrange to use together with Kilews SKD-BC series Electric Screwdriver. If
operator uses different brand of Electric Screwdriver and repair tools with parts or
accessories not from Kilews manufacturer, it may cause the Controller
malfunction or poor quality. As a result, all of product guarantees will be void and
no obligation to the manufacturer.
＊When Electric Screwdriver is running, if operator slide Forward/Reverse switch
instantly, device will turn on the protection program to force the Electric
Screwdriver stop running.
CAUTION
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SKP-BC32HL POWER CONTROLLER (E) CE
3. Main Technical parameters
Model No
Input Voltage
Output Voltage
Power Consumption
Counting Numbers
Counting Method
Connecting Sensor
Sensing Switch Mode
Slow-Start Tim e Adj.
Slow-Start Speed Adj.
Start Detecting Time
Stop Detecting Time
Disqualification Detecting Alarm
Qualification Detecting Alarm
Auto response/Manual response
External Connection Input Confirm key/Reset Key
External Connection Output
Electric Screwdriver Speed Control
Size(mm)
Weight(Kg) 0.9
ON (2 Sensor) / OFF (1 Sensor)
On/ Off/FF/EF with LED Light and Buzzer
On/Off/FF/EF with LED Light and Buzzer
SPEED:HI/LO ；Slow Start
SKP-BC32HL
AC 100-240V 50/60HZ
DC 32V/ 20V 1.8A/3A
60W
1-99
Count forward/Count down
ON / OFF
0.1-9.9 seconds
30％-100％ Rated speed
0.01-9.99 seconds
0.1-9.9 seconds
ON/OFF
OK / NG / OK ALL
150 *48*130(mm)
SKD-BC203L
SKD-BC207L
Applicable Electric Screwdrivers
Accessories
SKD-BC512L ； SKD-BC512P
SKD-BC519L ； SKD-BC519P
SKD-BC512LF ； SKD-BC512PF
SKD-BC210L
Power cord*1
Suspension Bail *2
Terminal Block *1
※SKP-BC32HL must match with SIX PIN screwdrivers , please confirm the screwdriver’s type is SKD-BC
and connector is seven PIN when user is using it.
To confirm procedure of screwdriver:：
1、To confirm the sticker is “SKD-BC” type.
2、To confirm screwdriver’s CONNECTOR is SIX PIN.
3、To confirm the connect cable between Screwdriver and power controller is SIX wires.
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SKP-BC32HL POWER CONTROLLER (E) CE
4. Control panel specifications
① LED Indicator ⑪6Pin Connector
②WORK Light ⑫ Power Plug
③OK Light ⑬ Grounding Wire
④NG Light ⑭ HI/LO Speed Switch
⑤POWER/CLEAR Key ⑮ POWER SWITCH
⑥Functional Selection/Confirm Key ⑯ I/O Inserting Hole ＊ Instruction
⑦Up-Selecting Key ⑰ Functional Dip Switch ＊ Instruction
⑧Down-Selecting Key ⑱ Rubber shim
⑨System Build-in Reset Key
⑩Power Indicator
○19 Suspension bail
3
○
4
○
5
○
6
○
2
○
7 ○8
○
1
○
9
○
10
○
18
○
11
○
○16○
12
○
17
13
○
14
○
15
○
19
○
6
SKP-BC32HL POWER CONTROLLER (E) CE
Functions of Keys on Panel：
Key Description of function. Remarks
POWER： Power Switch
To press for six seconds, the system will shut down functions , LED Display light and
WORK light will be shut off.
To return counting function under shutting down counter condition, push three seconds to
open the counter.
CLEAR： Clear Switch
In the middle of counting, push this key for three seconds back to initial.
+
SELECT：
To push this key three seconds any time to enter system. That is:
----- SC-----At------Rc-----SP-----Ht-----Lt------LL-----CHECK
SL
CONFIRM：
When DIP SW3 ON, reaching set up number , the system will ask the operator to
confirm.
UP：
When entering system, this key can increase the number.
This key will point out user set-up number and unit during the process :
U1： No.1 setting number.
U2： No.2 setting number.
U3： No.3 setting number.
U4： No.4 setting number.
U5： No.5 setting number.
DOWN：
When entering system, this key can decrease number.
This key will point out user set-up number and group during the process :
U1： No.1 setting number.
U2： No.2 setting number.
U3： No.3 setting number.
U4： No.4 setting number.
U5： No.5 setting number.
S.RESET：SYSTEM RESET
Because of voltage or operation cause system abnormal , push this key back to the initial number.
When fastening screw, completing work and if mistaken
operation, the buzzer sound will be on.
Wrong operation will be buzzed.
Work completed and wrong operation will cause buzz.
As one screw is fastened and work is completed, buzzer will
be on; wrong operation will be no sound.
Refer to
CONFIRM mode
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