Kilews BSD-3000L, BSD-3200L, BSD-3300L, BSD-6200L, BSD-6600L Operation And Maintenance Manual

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OPERATION AND MAINTENANCE MANUAL
LOW VOLTAGE
METAL ASSEMBLY SCREW DRIVER
WWW.KILEWS.COM.CN
KILEWS ELECTRIC TOOLSSHANGHAICO., LTD.
No.367, 2nd Xinjian Road, Xuhang Town, Jiading District, Shanghai 201808 China
Tel: 86-21-59556022 Fax: 86-21-59553779
OSH-D07E
BSD-3000L BSD-3200L BSD-3300L BSD-6200L BSD-6600L BSD-6600LF BSD-8000L BSD-8200L BSD-8800L BSD-8800LF
BSD-3000 Series
Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance manufacturing applications. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions. It is the responsibility of the employer to place the information in this manual into the hands of the operator. Failure to observe the following warnings could result in injury. When using electric tools, Basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:
1. General Safety Rules
2. Operations Cautions
3. Specifications
4. Description Of Operation
5. Torque Adjustment Operation
6. Accessories
7. Servicing
NOTICE
WARNING
BSD-3000 Series
WARNING!
Read all instructions Failure to follow all instructions listed below may result in electric shock fire and/or serious injure. The term “power tool” in all of the warning listed below refer to your mains operated (corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmosphere, such as in the presence of
flammable liquids, gases or dust. Power tools creat sparks which may ignite the dust
of fumes..
c) Keep children, and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) Electrical Safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use.Use of cord suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench
or a key that is left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing,
and gloves away from moving parts. Loose clothes, jewellery, or long hair can be
caught in moving parts
1. General Safety Rules
BSD-3000 Series
g) If devices are provided for the connection of dust extraction and collection
facilitys, ensure these are connected and properly used. Use of these devices can
reduce dust related hazards.
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are
cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits ect., in accordance with these
instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a hazardous situation.
5) SERVICE a) Have your power tool serviced by qualified repair person using only indentical
replacement parts, This will ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4. Special tools which may be required.
BSD-3000 Series
1) Whenever changing a bit, make certain the Forward / Reverse Switch is in the “ OFF “ position and tool is unplugged.
2) Do not allow chemicals such as acetone, benzene, thinner, trichloroethylene ketone, or other similar chemicals to come in contact with the screwdriver housing as damage will result.
3) Do not drop or abuse the screwdriver.
4) Do not adjust the torque setting higher than 8 on the torque scale.
5) There should be a tool rest interval when cycles three seconds or longer. This tool is intended for a duty cycle of 0.8 sec on, 2.4 sec off.
6) Do not use this screwdriver for tightening wood screws. This is “ Metal Assembly Screw Driver ”
7) Do not operate the Forward / Reverse Switch the motor is running.
8) Whenever a tool is not being used, move the Forward / Reverse Switch to the “OFF” position and unplug the screwdriver.
Do not drop or abuse the tool.
Whenever a tool is not being used, position the Power Switch to the “OFF” position
and unplug the power cord.
2. Operations Cautions
CAUTION
BSD-3000 Series
REQUIREMENTS
This tool requires an power controller BSP-32HL-40W( input220VAC 50/60HZ output:24/32VDC)
BSP-32VR-40W(input220VAC 50/60HZ output:24-32VDC)
BSP-32HL-60W(input100-240VAC 50/60HZ output:24/32VDC)
BSP-32VR-60W(input100-240VAC 50/60HZ output:24-32VDC)
DATA 1:
MODEL
BSD-3000L BSD-3200L BSD-3300L
Input voltage(DC)
32VDC
Rated input
25W
Bit torque
Kgf.cm
0.3-3.5 0.6-7 1-10
Lbf.in
0.26-3.01 0.53-6.10 0.88-8.67
N.m
0.03-0.34 0.06-0.69 0.1-0.98
Unloaded Rotation
Speed (R.p.m) ±10%
HI
1000 1000 670
LO
700 700 470
Metal assembly screw
mm
Machine
screw
1.0~2.3 1.4~2.6 1.6~3.0
Tapping
screw
1.0~2.0 1.4~2.3 1.6~2.6
Torque Accuracy (%)
±3%
Torque Adjustment
Step less
Weight (g)
280
Length (mm)
205
Model of Torque Fixing Ring
KC-4C
Model of Suspension Rack
KH-4(KC&KH-4)
Bit Type
Ø4mm HEX 6.35mm
Power controller
BSP-32HL -40W;BSP-32VR-40W
* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
3. Specifications
BSD-3000 Series
DATA2:
MODEL
BSD-
6200L
BSD-
6600L
BSD-
6600LF
BSD-
8000L
BSD-
8200L
BSD-
8800L
BSD-
8800LF
Input voltage(DC)
32VDC
Rated input
48W 50W
Bit torque
Kgf.cm
1 ~12 3~16 1~8 5~18 7~24 8~30 2~10
Lbf.in
0.89~10.44 2.57~13.89 0.89~6.9 4.33~15.84 6.11~20.8 6.9~26.02 1.77~8.67
N.m
0.1~1.18 0.29~1.57 0.1~0.78 0.49~1.76 0.69~2.35 0.78~2.94 0.2~0.98
Unloaded Rotation
Speed (R.p.m)
±10%
HI
1000 1000 2000 1000 750 530 2000
LO
700 700 X 700 520 350 ×
Metal assembly
screw(mm)
Machin
e screw
1.6~3.0 2.3~3.5 1.6~3.0 2.0~3.5 2.6~4.0 3.0~5.0 2.0~3.0
Tapping
screw
1.6~2.6 2.3~3.0 1.6~2.6 2.0~3.0 2.6~3.5 3.0~4.0 2.0~2.6
Torque Accuracy (%)
±3%
Torque Adjustment
Step less
Weight (g)
480 600
Length (mm)
230 260
Model of Torque Fixing Ring
KC-3 KC-2
Model of Suspension Rack
KH-3(KC&KH-3) KH-3(KC&KH-1)
Bit Type
HEX 5mm, HEX 6.35mm Ø4mm, Ø5mm
HEX 5mm ;HEX 6.35mm
Power controller
BSP-32HL-40W BSP-32VR-40W
BSP-32HL-60W, BSP-32VR-60W
* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
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