KIKUSUI TOS9201, TOS9200, TOS9221, TOS9220, TOS8870A User Manual

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ELECTRICAL SAFETY TESTERS

Withstanding Voltage and Insulation Resistance Testers

Withstanding Voltage Testers Insulation Resistance Testers

Earth Continuity Testers

TOS9200 SERIES

TOS SERIES

ELECTRICAL SAFETY TESTER

ELECTRICAL SAFETY TESTERS LINEUP

TOS9201

AC/DC WITHSTANDING VOLTAGE AND INSULATION RESISTANCE TESTER

TOS9220

HIGH-VOLTAGE SCANNER

TOS9200

AC WITHSTANDING VOLTAGE AND INSULATION RESISTANCE TESTER

TOS8870A

AC WITHSTANDING VOLTAGE AND INSULATION RESISTANCE TESTER

TOS9221

HIGH-VOLTAGE SCANNER (CONTACT CHECK FUNCTION)

TOS5101

AC/DC WITHSTANDING VOLTAGE TESTER

TOS5051

AC/DC WITHSTANDING VOLTAGE TESTER

TOS5052

AC WITHSTANDING VOLTAGE TESTER (RISE-TIME CONTROL FUNCTION)

TOS5050

AC WITHSTANDING VOLTAGE TESTER

TOS7200

INSULATION RESISTANCE TESTER

TOS5030

AC WITHSTANDING VOLTAGE TESTER

TOS6200

EARTH CONTINUITY TESTER

ELECTRICAL SAFETY TESTERS

The Electrical Appliance & Material Safety Low (Japan), UL (U.S.A.), CSA (Canada), VDE (Ger many) and BS (U.K) are some major examples of safety standards in use throughout the world that require the performing of withstanding voltage testing. For this reason, it is necessary to confirm for what portion of what standard testing is to be performed when purchasing a withstanding voltage tester . Although the 500 V A capacity withstanding voltage testers av ailable from KIKUSUI can basically be applied to tests specified in all safety standards, we recommend that you consult with us prior to purchase in order to select the model that best matches your specific application.

CONTENTS

ELECTRICAL SAFETY TESTERS QUICK REFERENCE P4 to 5

NOTE: Marking

Products equipped with these interfaces as standard.

Products adapted to either VisualBasic, LabVIEW and LabWindows / CVI. Refer to the down load service for drivers at Kikusui Web site.

CE marked products

WITHSTANDING VOLTAGE AND INSULATION RESISTANCE TESTER / TOS9200 SERIES

WITHSTANDING VOLTAGE AND INSULATION RESIST ANCE TESTER / TOS8870A

WITHSTANDING VOLTAGE TESTER / TOS5000 SERIES

WITHSTANDING VOLTAGE TESTER / TOS5052 P24 to 25

INSULATION RESISTANCE TESTER / TOS7200 P26 to 28

EARTH CONTINUITY TESTER / TOS6200 P29 to 30

P6 to 16

P17 to 19

P20 to 23

These products are limited to available for CE marking model in the specific input voltage, please contact our local distributor for further detailed information.

OPTION P31 to 32

ELECTRICAL SAFETY TESTERS QUICK REFERENCE

Withstanding Voltage and Withstanding Voltage and Withstanding V oltage and

Insulation Resistance tester Insulation Resistance teste Insulation Resistance teste

Item

TOS9201 TOS9200 TOS8870A TOS5101

Output-voltage Range 0.05kV to 5.00kV 0.05kV to 5.00kV

0 to 2.5kV/0 to 5.0kV (two ranges)

Withstanding Voltage Tester

0 to 5kV/0 to 10kV (two ranges) Output-voltage Resolution 10V 10V - Output-voltage Accuracy

±(1.5 % of setting + 20 V) ±(1.5 % of setting + 20 V)

-Maximum rated load 500VA 500VA 500VA 500VA Output-voltage Waveform Sine wave Sine wave AC line waveform AC line waveform Frequency 50Hz/60Hz 50Hz/60Hz AC line frequency AC line frequency

Output Voltmeter Accuracy Digital

Analog ±5%fs ±5%fs

±(1.0% of reading+30V) ±(1.0% of reading+30V) Current Measurement Range 0.00mA to 110mA 0.00mA to 110mA Current Measurement Accuracy Current Judgement Accuracy Setting Range for the Test Time 0.3s to 999s 0.3s to 999s 0.5s to 999s

AC Withstanding Voltage test mode

Acceptance Determination by the Window Comparator Method

±(3% of reading+20µA) ±(3% of reading+20µA)

±(3% of setting+20µA) ±(3% of setting+20µA)

✔✔✔✔

±1.5%fs (with limited conditions)

- ±1.5%fs

0.5mA to 100mA (seven ranges)

±5% of upper limit

0.2s to 99.9s(X0.1 range) 1s to 999s(X1 range)

0.1mA to 55mA

±(5% of upper limit+20µA) ±(5% of upper limit+20µA)

±5%fs

Rise-Time Control Function ✔✔ -- Output-voltage Range 0.05kV to 6.00kV - -

0 to 5kV/0 to 10kV (two ranges) Output-voltage Resolution 10V - - Output-voltage Accuracy

Output Voltmeter Accuracy Digital

Analog ±5%fs - - ±5%fs

±(1.5 % of setting + 20 V)

±(1.0 % of setting + 30 V)

---

--±1.5%fs Current Measurement Range 0.00mA to 11mA - - 0.1mA to 5.5mA Current Measurement Accuracy Current Judgement Accuracy

±(3% of reading+20µA)

±(3% of setting+20µA)

±(5% of upper limit+20µA) ±(5% of upper limit+20µA)

Setting Range for the Test Time 0.3s to 999s - - 0.5s to 999s Acceptance Determination by the Window Comparator Method

DC Withstanding Voltage test mode

Rise-Time Control Function ✔ --- Output-voltage Range -25V to -1000V DC -25V to -1000V DC

✔ --✔

-500V/-1000V DC (two ranges)

Output-voltage Resolution 1V 1V - Output-voltage Accuracy

±(1.5 % of setting + 2 V) ±(1.5 % of setting + 2 V)

Maximum Rated Load 1mA 1mA - -

Output Voltmeter Accuracy Digital ±(1% of reading + 1 V) ±(1% of reading + 1 V) - -

Resistance Meter Measurement Range 0.01MΩ to 9.99GΩ 0.01MΩ to 9.99GΩ - Setting Range for the Test Time 0.5s to 999s 0.5s to 999s -

Insulation Resistance test mode

Acceptance Determination by the Window Comparator Method

Analog ±5%fs ±5%fs - -

1 to 1000MΩ(500V ranges)

2 to 2000MΩ(1000V ranges)

0.5s to 99.9s(X0.1 range) 1s to 999s(X1 range)

✔✔✔ Output Current Setting Range - - - Output Current Setting Resolution - - - Output Ammeter Accuracy - - - Output Voltmeter Accuracy - - - Output Frequency - - - Ohmmeter Measurement Range - - - Ohmmeter Measurement Resolution - - - -

Earth Continuity test mode

Setting Range for the Test Time - - - External Remote I/F GPIB/RS-232C GPIB/RS-232C - Readback of the measured data to the external

GPIB/RS-232C GPIB/RS-232C - Memory Function ✔✔ -- Multi Channels Capability

Others

Power Nominal Voltage Range CE Marking ✔✔✔

High Voltage Scanner Unit High Voltage Scanner Unit

100V to 120V AC/200V to 240V AC 100V to 120V AC/200V to 240V AC

Selectable Selectable

100V±10% 100V±10%

Can be Factory-modified to nominal

110V, 120V, 220V, 230V and 240V

Can be Factory-modified to nominal

110V, 120V, 220V, 230V and 240V

230V AC Input model only

Reference page 6 to 16 6 to 16 17 to 19 20, 23

Withstanding Voltage Tester Withstanding Voltage Tester Withstanding Voltage Tester Withstanding Voltage T ester Insulation Resistance Tester Earth Continuity Tester

TOS5051 TOS5050 TOS5030 TOS5052 TOS7200 TOS6200

0 to 2.5kV/0 to 5.0kV (two ranges) 0 to 2.5kV/0 to 5.0kV (two ranges)

- - - 10V - -

---

500VA 500VA 30VA 500VA - AC line waveform AC line waveform AC line waveform Sine wave - AC line frequency AC line frequency AC line frequency 50Hz/60Hz - -

±5%fs ±5%fs ±5%fs ±5%fs - -

±1.5%fs ±1.5%fs - ±1.5%fs - -

0.1mA to 110mA 0.1mA to 110mA 0.5/1/2/5/10mA 0.00mA to 110mA - -

±(5% of upper limit+20µA) ±(5% of upper limit+20µA) ±(5% of upper limit+20µA) ±(5% of upper limit+20µA)

0.5s to 999s 0.5s to 999s - 0.3s to 999s - ✔✔ - ✔ --

---✔ --

0 to 2.5kV/0 to 5.0kV (two ranges)

-----

------

±5%fs - - - - -

±1.5%fs - - - - -

0.1mA to 11mA - - - - -

±(5% of upper limit+20µA) ±(5% of upper limit+20µA)

-----

0.5s to 999s - - - - ✔ -----

------

- - - - -25V to -1000V DC -

----1V-

----

----1mA-

------

----±(1% of reading + 1 V) -

- - - - 0.01MΩ to 5000MΩ -

- - - - 0.5s to 999s -

----✔ -

- - - - - 3.0 to 30.0A AC

- - - - - 0.1A

-----

- - - - - 50/60Hz

- - - - - 0.001 to 1.200Ω

- - - - - 0.001Ω

- - - - - 0.3s to 999s

- - - - RS-232C GPIB/RS-232C

----✔✔

------

100V±10% 100V±10% 100V±10% 100V±10%

Can be Factory-modified to nominal

110V, 120V, 220V, 230V and 240V

Can be Factory-modified to nominal

110V, 120V, 220V, 230V and 240V

230V AC Input model only230V AC Input model only230V AC Input model only 230V AC Input model only

21, 23 21, 23 22, 23 24, 25 26 to 28 29, 30

0 to 3kV

±5% of preset cutoff current

Can be Factory-modified to nominal

110V, 120V, 220V, 230V and 240V

0 to 2.5kV/0 to 5.0kV (two ranges)

±(2 % of setting + 2digits) at 0.20kV or higher with no load

±(5% of upper limit+20µA) ±(5% of upper limit+20µA)

Can be Factory-modified to nominal

110V, 120V, 220V, 230V and 240V

±(1.5 % of setting + 2 V)

100V to 240V

✔✔

±(1 % of reading + 0.2A) ±(1 % of reading + 0.02V)

100V model: 85 to 132V AC

100V/200V model: 85 to 132V AC

170 to 250V AC

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Perfect design for System Operation, introducing our top of the line of Withstanding Voltage / Insulation Resistance Testers

TOS9201(AC/DC)

TOS9200(AC)

Capable of performing withstanding voltage and insulation testing in comply with safety standards, including IEC, EN, VDE, BS, UL,CSA, JIS and the Electrical Application and Material Safety Law (Japan)

The TOS9200 Series has been developed to meet a wide diversity of customer needs. Including the refinement and enforcement of Kikusui’s former series, its specifications reflect the results of detailed study of our large database of user’s requirements including special orders and modifying specifications. The TOS9200 Series consists of four products the testers TOS9200 and TOS9201, and the high-voltage scanners TOS9221 and TOS9220. The TOS9200 is equipped with AC withstanding voltage and insulation resistance testing functions, while the TOS9201 has a DC withstanding voltage testing function in addition to these two functions. The power block, a core component, employs a high-efficiency switching power supply and a switching amplifier based on PWM systems. These features realize high power and enhanced stability, as well as reducing the size and weight of the unit. When combined with the earth continuity tester TOS6200, the TOS9200 Series integrates three or four types of tests in a single process. Furthermore, when used together with the high-voltage scanner TOS9220/9221 (equipped with a contact check function), the tester is capable of automatically checking test points for up to 16 channels, thereby facilitating a safe, reliable automatic testing system.

● Rise-time control function

● Fall-time control function

● Offset cancel function

● Measured-value hold function

● Output voltage monitoring function

● Memory function

● Program function

● Interlock Function

● DC Discharge Function

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Basic performance

Three functions - AC withstanding voltage testing, DC withstanding voltage testing and insulation resistance testing

The TOS9200 can perform AC withstanding voltage tests and insulation resistance tests, while the TOS9201 can also conduct DC withstanding tests. Once connected to a device being tested, the TOS9201 executes an AC withstanding voltage test, DC withstanding voltage test, and insulation resistance testing in succession in one process.

AC withstanding voltage testing at 5 kV and 100 mA

Equipped with a high-efficiency switching power supply in its highvoltage power block, a PWM-based switching amplifier and a 500 VA high-voltage transformer, the TOS9200/TOS9201 realizes a maximum output of 5 kV/100 mA (continuous output for 30 minutes), or 2.5 times the output of Kikusui’s former models. At a test voltage of 500 V or more and an upper current of 100 mA, or greater the tester instantaneously satisfies the requirements of a short-circuit current of 200 mA or more which is required by the IEC standard *. In addition, the tester ensures a load effects of 30% or less and the generation of a consistent 50 Hz/60 Hz test voltage free from the affect of the supply voltage. These features eliminate the need to readjust the output voltage once the test voltage is preset. *Continuous outputs are impossible because the output is cut off if an overcurrent is detected.

DC withstanding voltage testing at 6 kV and a maximum output of 50 W

The TOS9201 permits DC withstanding voltage testing at up to 6 kV *. The tester is equipped with a stable, low-ripple DC/DC converter with a load factor of 1% or less. *Maximum output of 50 W for up to 1 minute.

Insulation resistance testing at 25 V to 1000 V and 0.01 MΩ to

9.99 GΩ

The test voltage can be set to 25 V through 1000 V at a resolution of 1 V. Insulation resistance covers a wide measurement range from 0.01 MΩ to

9.99 GΩ *.

Test voltage Resistance measurement range

25V 0.03 MΩ to 500 MΩ

50V 0.05 MΩ to 1.00 GΩ 100V 0.10 MΩ to 2.00 GΩ 125V 0.13 MΩ to 2.50 GΩ 250V 0.25 MΩ to 5.00 GΩ 500V 0.50 MΩ to 9.99 GΩ

1000V 1.00 MΩ to 9.99 GΩ

A single unit of the TOS9200/9201 is capable of handling all test voltages required by JIS C 1302 1994 (Insulation Resistor Meter) and fully meets the JIS requirements. *At a maximum rated current of 1 mA to 50 nA.

Enhanced measurement accuracy

The TOS9200/9201 is provided with a digital voltmeter for withstanding voltage testing at an accuracy of ±(1% of reading + 30 V) and another one for insulation resistance testing at an accuracy of ±(1% of reading + 1 V). Measured values are displayed not only during a test, but while a program is being executed. A digital ammeter with an accuracy of ±(3% of reading + 20 µA) is also provided for withstanding voltage testing. Kikusui’s predecessors had a highest measurement resolution of about 1 mA , with an accuracy of ±5% of the upper cutoff current when it is set to 100 mA. In contrast, the digital ammeter allo ws the T OS9200/ 9201 to make measurements at an accuracy of ±(3% of reading + 20 µA), even if the upper current is set to 100 mA. The ammeter displays measured values while the program executes, as well as during an AC or DC withstanding voltage test.

Type Display accuracy Voltmeter for withstanding voltage testing ± (1% of reading + 30V) Ammeter for withstanding voltage testing ± (3% of reading + 20µA) Voltmeter for insulation resistance testing ± (1% of reading + 1V) Insulation resistance meter ± (2% of reading)*

*At 1 µA< measured current ≤ 1 mA

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Diverse functions

Rise-time control function

In AC withstanding voltage testing, DC withstanding voltage testing and insulation resistance testing, you can apply a voltage gradually to reach the test voltage, instead of applying the test voltage directly at the start of a test. The voltage increase time can be set to 0.1 s through 99.9 s at a resolution of 0.1 s, and to 100 s to 200 s at a resolution of 1 s. The start voltage is also adjustable between 0% and 99% at a resolution of 1%.

Fall-time control function

In AC withstanding voltage testing, you can gradually decrease the test voltage after a PASS judgment. The v oltage f all time is adjustable between 0.0 s and

99.9 s at a resolution of 0.1 s, and between 100 s and 200 s at a resolution of 1 s.

Offset cancel function

In AC withstanding voltage tests that require high sensitivity and high voltages, currents flowing into the stray capacity of the test lead wire, jigs, and other components can cause measurement errors. The TOS9200/9201 features a function to cancel these offset currents.

Voltage hold function

During measurement, this function allows you to hold the value of the voltage measured at the end of an AC or DC withstanding voltage test, as long as the test results are being displayed. When combined with the rise-time control function, this function enables to observe the insulation breakdown voltage.

Memory function

Up to 100 test conditions used in AC and DC withstanding voltage testing and insulation resistance testing, such as the test voltage, judgment value and test time, can be stored with a specific name. For instance, you can store the name of an applied safety standard and the destination of the product to be tested. If test conditions are preset, operator can recall relevant test conditions simply by entering the memory number. If y ou pre viously assigned a special name to each of these test conditions, operator can check recalled test conditions by name. The memory function allows you to recall test conditions not only through the recall operation on the front panel, but also by remote control.

[Storable test conditions]

AC withstanding DC withstanding

Test voltage ✔✔✔ Test frequency ✔ Lower cutoff value ✔✔✔ ON/OFF of the lower judgment function Upper cutoff value ✔✔✔ ON/OFF of the upper judgment function ON/OFF of the offset function Test time and ON/OFF of the timer function Start voltage ✔✔ Voltage rise time ✔✔✔ Voltage fall time ✔ Judgment wait time ✔✔ Test voltage range ✔ SLOW/MID/FAST settings for the response filter FLOAT/GND of the LOW terminal HIGH/LOW/OPEN settings for the scanner channel ON/OFF of the contact check function

voltage testing voltage testing testing

✔✔✔

✔ ✔✔✔

✔ ✔✔✔ ✔✔✔

✔✔✔

Insulation resistance

✔

Maximum Leakage current and minimum resistance hold function

By selecting “MIN/MAX Mode” in the measurement mode settings, y ou can hold the maximum current in withstanding voltage testing and the minimum resistance after the judgment wait time in insulation resistance testing. These values are shown on the tester’s displa y. They can also be read back via interface (GPIB or RS-232C).

Output voltage monitoring function

When the output voltage deviates from ±(10% of setting + 50 V), the monitoring function activates to suspend the test, thus ensuring highly reliable testing.

Current detection response speed adjustment function

This function switches current detection response speeds for UPPER judgment by adjusting the integrated time constant of the current detection circuit. Three modes are available for the integrated time constant: SLOW (about 40 ms), MID (about 4 ms) and FAST (about

0.4 ms). SLOW mode is used in normal operations. MID and FAST modes are more effective in detecting a discharge occurring instantaneously or containing a large number of frequency components. They are also useful for withstanding voltage tests of test devices that insulation likely be breakdown, such as small electronic components.

Program function

By coordinating test conditions stored in an AC withstanding voltage test, DC withstanding voltage test, and insulation resistance test, operator can sequentially run tests that comprise up to 100 steps. When used together with the earth continuity tester TOS6200, the TOS9200 Series permits continuous tests combining test conditions stored in the TOS6200, as well as on the TOS9200 itself. Sequential tests are possible, for e xample, on AC withstanding v oltage, insulation resistance, DC withstanding voltage, and earth continuity, in order. The TOS9200 Series stores up to 500 steps and 100 programs, which can be recalled through the recall operation on the front panel or by remote control.

[Sample program]

Step 00 Step 01 Step 02

Memory Interval Memory Interval Memory Interval

ACW01

0.2s DCW01 0.2s IR01 0.2s

END

At Step 00, Step 01 and Step 02, memory ACW01 (AC withstanding voltage test), DCW (DC withstanding voltage test: TOS9201 only) and IR01 (insulation resistance test) are performed, receptively, in succession at 0.2-second intervals.

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Interfaces

REMOTE connector & SIGNAL I/O connector

The REMOTE connector on the front panel is intended exclusively for Kikusui’s options (remote control/test probe). It allows start and stop operations by remote control. The SIGNAL I/O connector on the rear panel permits operator to recall panel memory and program memory contents by remote control, as well as controlling start and stop operations. Seven different signals are output from the SIGNAL I/O connector through the open collector.

[SIGNAL I/O]

No. Signal name I/O Details of signal

1 PM0 I LSB, LSD *1 2 PM1 I LSD *1 3 PM2 I LSD *1 4 PM3 I LSD *1 5 PM4 I MSD *1 6 PM5 I MSD *1 7 PM6 I MSD *1 8 PM7 I MSB, MSD *1 9 STB I Input terminal for the strobe signal of the panel memory and

10 MODE0 I Selects a test mode *2 11 MODE1 I Selects a test mode *2 12 NC 13 COM Circuit common (chassis potential) 14 H.V ON O ON during a test and an automatic test (AUTO) or while a

15 TEST O ON dur ing a test (except for voltage rise and voltage fall) 16 PASS O ON during the time preset in the PASS HOLD settings when a

17 U FAUL O Continuously ON in an UPPER FAIL judgement. Continuously 18 L FAUL O Continuously ON in an LOWER FAIL judgement. Continuously 19 READY O ON during the READY status

PROTECTION 21 START I Input terminal for the START signal 22 STOP I Input terminal for the STOP signal 23 ENABLE I Input terminal for the ENABLE signal for the START signal 24 +24V Output terminal for +24 V internal power, with a maximum

25 COM Circuit common (chassis potential)

● Input signal [Low active control input High-level input voltage: 11 V to 15 V / Low-level input voltage: 0 V to 4 V / Low-level input current: Maximum –5 mA / Input interval: Minimum 5 ms]

● Output signal [Open collector output Output withstanding voltage: DC 30 V / Output saturation voltage : Approximately 1.1 V (25 °C) /Maximum output current : 400 mA (TOTAL)]

* The input signal circuit is pulled up to +12V. Therefore, opening the input terminal is

equivalent to inputting a high-level signal.

*12-digit BCD low active input Signal input terminal for selection between the panel

memory for ACW, DCW, and IR, and the program memory for AUTO Memory recall by latching this selection signal at the rise of the strobe signal

*22-bit low active input

program memory

voltage remains between the output terminals

PASS judgement is made ON in a CONTACT FAIL judgement with the scanner connected. ON in a CONTACT FAIL judgement with the scanner connected.

O ON when the PROTECTION function is activated

output current of 100 mA

Test mode ACW DCW IR AUTO MODE0 H L H L MODE1 H H L L

GPIB/RS-232C interface

A GPIB/RS-232C interface is provided as a standard feature to facilitate the remote control of all functions of the TOS9200/9201 except the POWER switch, the KEYLOCK function, and the program execution (AUTO) function.

RS-232C [Baud rate: 9600/19200/38400 bps/TOS6200 interface (AUTO mode only): START/STOP control, test condition settings, reading of TOS6200 measured values, and measurement results] GPIB [Remote control of all functions except the POWER switch, the KEYLOCK function, and the program execution (AUTO) function/SH1, AH1, T6, TE0, L4, LE0, SR1, RL1, PP0, DC1, DT0, C0, E1]

[Pin Configuration for the SIGNAL I/O Connector]

Peripheral devices

High-voltage scanner TOS9220/TOS9221

TOS9221 Front View (same for TOS9220)

TOS9221

TOS9220

The high-voltage scanner TOS9220/TOS9221 has a function that distributes the test voltage provided by the TOS9200/9201 to multiple test points. Up to four channels can be used for outputs on this scanner. Each channel can be set to one of the three electric potential modes – HIGH, LOW, or OPEN. Operator can conduct AC/DC withstanding voltage and insulation resistance tests on any of the four test points. Fur ther more, up to four scanners can be connected to the tester, allowing a maxim um of 16 channels. The T OS9200 is equipped with a “contact check function” to check the contact between the output of each channel and a test point. These features ensure highly reliable and labor-saving withstanding voltage and insulation resistance tests for electrical and electronic equipment with multiple test points.

TOS9221 Rear View

TOS9220 Rear View

Operation of the high-voltage scanner

On the TOS9200/TOS9201, you can select an electric potential mode for each channel – HIGH (high voltage side), LOW (low voltage side), and OPEN (open mode). The high-voltage scanner permits AC/DC withstanding voltage or insulation resistance tests on any of the four test points A to D. For instance, you can set CH1 (test point A) to HIGH, CH2 (test point B) to OPEN, and CH3 (test point C) CH4 (test point D) to LOW. To specify these settings, you can use the TOS9200/9201 panel or the GPIB/RS-232C.

High-voltage scanner (TOS9220)

CH1[HIGH]

CH2[OPEN]

CH3[LOW]

CH4[LOW]

OUT HIGH VOLTAGE terminal OUT LOW terminal IN HIGH VOLTAGE terminal N LOW terminal

Device being tested

Test point A

Test point B

Test point C

Test point D

T o T OS9200

}

/9201

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

For Stand alone use

...

Example of system for applying voltage by Test Lead or start/stop operation by Remote Control Box.

Item Model cable length 1

DUT

Withstanding Voltage / Insulation Resistance Tester AC/DC 2 High-V oltage Test Lead TL01-TOS 1.5m *1 1 set 3 Remote Control Box RC01-TOS *2 1.5m 1 pc.

*1: Also available for 3m cable, TL02-TOS *2: Also available for both-hands operation, RC02-TOS

TOS9201 1 pc.

Example of system for applying voltage or start/stop operation by High-Voltage Test Probe.

Item Model cable length 1

Withstanding Voltage / Insulation Resistance Tester AC/DC 2 High-V oltage Test Lead HP01A-TOS 1.5m *1 1 pc.

*1: Also available for 3m cable, HP02A-TOS

DUT

TOS9201 1 pc.

Reguired numbers

For Multiple Channel Testing by High Voltage Scanner

Example of system consisting TOS9201 and TOS9220 ✕ 2sets (8CH)

Item Model cable length 1 High-Voltage Scanner TOS9220 2 pc. 2

Withstanding Voltage / Insulation Resistance Tester AC/DC 3 Interface cable 85-50-0210 0.5m *1 2 pc. 4 High-Voltage Test Lead (red) TL07-TOS 1.5m 8 pc.

3 4 5

to DUT

5 High-Voltage Leads for Parallel connection TL06-TOS 0.5m *2 2 set

*1: Also available for 2m cable, DD2M-8P *2: Also available for 1.5m cable, TL04-TOS

[Rack mount bracket] TOS9200 / 9201 (JIS) KRB150-TOS

(EIA) KRB3-TOS

TOS9220 / 9221 (JIS) KRB100-TOS

(EIA) KRB2-TOS

[CAUTION] In case of using more than 2sets of High Voltage Scanner, it is required to rack mount or locate these unit to the side of Withstanding / Insulation Resistance Tester, And it should not be piled up more than 2sets of High Voltage Scanner units.

...

Reguired numbers

TOS9201 1 pc.

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Single process to apply until earth continuity test

Example of system consisting TOS9201 and TOS6200

Item Model cable length 1 Earth Continuity Tester TOS6200 1 pc. 2

Withstanding V oltage / Insulation Resistance Tester AC/DC

(from front panel)

DUT

3 RS-232C Cross Cable 1 pc. 4 Low-V oltage Test Lead TL11-T OS 1.5m 1 set 5 High-V oltage Test Lead TL01-TOS 1.5m *1 1 set *

1: Also available for 3m cable, TL02-TOS

[Rack mount bracket] TOS9200 / 9201 (JIS) KRB150-TOS

(EIA) KRB3-TOS

TOS6200 (JIS) KRB100-TOS

(EIA) KRB2-TOS

...

Reguired numbers

TOS9201 1 pc.

It is capable to perform for withstanding voltage / Insulation Resistance and Earth continuity testing in one single process by controlling TOS6200 from TOS9201.

Fully Automated System by PC

...

Example of system consisting TOS9201, TOS9200 (4CH) and TOS6200

Item Model cable length 1 High-Voltage Scanner TOS9220 1 pc. 2

Withstanding V oltage / Insulation Resistance Tester AC/DC

to DUT

Possible to control TOS9201 and TOS6200 and acquire the test result.

(from front panel)

to DUT

3 Earth Continuity Tester TOS6200 1 pc. 4 Interface cable 85-50-0210 0.5m *1 1 pc. 5 High-Voltage Test Lead (red) TL07-TOS 1.5m 4 pc. 6 High-Voltage Leads for Parallel connection TL06-TOS 0.5m *2 1 set 7 Low-V oltage Test Lead TL11-T OS 1.5m 1 set 8 GPIB Cable 408J-102 2m *3 2 pc. 9 PC (with GPIB Interface cable) 1 pc.

*1: Also available for 2m cable, DD2M-8P *2: Also available for 1.5m cable, TL04-TOS *3: Also available for 1m cable, 408J-101 and 4m cable, 408J-104

[Rack mount bracket] TOS9200 / 9201 (JIS) KRB150-TOS

TOS9220 / 9221 / 6200

[CAUTION] In casa of use for combining more than 2sets of High Voltage Scanner unit and Earth Continuity Tester, it is required to rack mount or locate these unit to the side of Withstanding / Insulation Resistance Tester, And it should not be piled up more than 2sets of High Voltage Scanner units.

(EIA) KRB3-TOS (JIS) KRB100-TOS (EIA) KRB2-TOS

Reguired numbers

TOS9201 1 pc.

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Withstanding Voltage test mode

Item TOS9200 TOS9201 Output section

Output-voltage range 0.05 kV to 5.00 kV

Maximum rated load (*1) 500 VA (5 kV/100 mA) Maximum rated current 100 mA [output voltage of 0.2 kV or more] Transformer capacity 500 VA

AC Output-voltage waveform(*2) Sine wave

Frequency 50 Hz/60 Hz

Voltage regulation ±3% or less [maximum rated load → no load] Short-circuit current 200 mA or more, 350 mA or less [at output voltage of 0.5 kV or more] Type of output PWM switching Output-voltage range ———— 0.05 kV to 6.00 kV DC

Maximum rated load (*1) ———— 50 W (5 kV/10 mA) Maximum rated current ———— 10 mA

DC Ripple No load at 5 kV ———— 50 Vp-p Typ.

Voltage regulation ———— 1% or less [maximum rated load → no load] Short-circuit current ———— 40 mA Typ. Discharge function ———— Forced discharge at the end of test(discharge resistance: 125 kΩ)

Start voltage The voltage at the start of the test can be set as the start voltage.

Output-voltage monitoring function If the output voltage exceeds ±(10% of the setting + 50 V), output is cut off and the protection function activates. Voltmeter

Analog Accuracy ±5% F.S

Digital Accuracy ±(1.0% of the reading + 30 V)

*1 Time limitation on output The tester’s withstanding voltage generator is designed to radiate half as much heat as the rated output, in consideration of the size, weight, cost, and other factors of the tester. It is therefore necessary to use the tester within the ranges specified below. Operations deviating from these ranges may heat the output section excessively, thereby activating the protective circuit. In such a case, suspend the test and wait until the temperature falls to the normal level.

[Output limitation in withstanding voltage testing]

Ambient temperature Upper current Pause Time Output time

t ≤ 40 ºC

*2 Test-voltage waveform When an AC test voltage is applied to a capacitive load, it is possible that the voltage becomes higher even than that when in the no load state. Furthermore, waveform distortion also may occur if the capacitance of the load is voltage-dependent (such as of ceramics capacitors). When the test voltage is not higher than 1.5 kV and the capacitance is not larger than 1000 pF, such test voltage changes are only of negligible levels. As the output type of the high-voltage generator block of the tester is PWM switching, switching noise and spike noise that the test voltage includes increase when the test voltage is 500 V or less. The lower the test voltage is, the more the waveform distortion increases.

Resolution 10 V Accuracy ±(1.5% of setting + 20 V) [with no load]

Distortion 2% or less [with no load or pure resistive load at output voltage of 0.5 kV or more applied]

Accuracy ±0.1%

Resolution ———— 10 V Accuracy ———— ±(1.5% of the setting + 20 V)

Maximum rated load ———— 150 Vp-p Typ.

Setting range 0% to 99% of the test voltage (resolution of 1%)

Scale 6 kV AC/DC F.S

Indicator Mean-value responsive/root-mean-square value scale Measurement range 0.0 kV to 6.00 kV AC/DC Resolution 10 V

Response Mean-value responsive/root-mean-square value display (response time of 200 ms) HOLD function The voltage measured at the end of test is held during the PASS and FAIL judgment time period.

50< i ≤ 110 mA At least as long as the output time Maximum of 30 minutes

i ≤ 50 mA Not necessary Continuous output possible

5< i ≤ 11 mA At least as long as the output time Maximum of 1 minute

i ≤ 5 mA At least as long as the judgement wait time (WAIT TIME) Continuous output possible

(Output time = voltage rise time + test time + voltage fall time)

Item TOS9200 TOS9201 Ammeter (*3) Measurement range Display i = measured current

Accuracy ±(3% of the reading + 20 µA) [after the offset cancel function is activated, if the scanner is mounted] Response Mean-value responsive / root-mean-square value display (response time of 200 ms) Hold function The measured current at the end of the test is held during the PASS judgment time period. Offset cancel The current flowing to the insulation resistor between the output cables function and the stray capacity is cancelled up to 100 µA/kV (in AC withstanding voltage testing only). Calibration Performs calibration using the root-mean-square value of a sine wave with a pure resistive load

0.00 mA to 110 mA AC 0.00 mA to 110 mA AC/0.00 mA to 11 mA DC

i < 1 mA 1 mA ≤ i < 10 mA 10 mA ≤ i < 100 mA 100 mA ≤ i

❑ ❑ ❑ µA ❑.❑ ❑ mA ❑ ❑.❑ mA ❑ ❑ ❑ mA

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Item TOS9200 TOS9201 Selection of GND/FLOAT for the LOW terminal (*4)

GND FLOAT Sets the LOW terminal to the floating mode. Measures the current flowing to the LOW terminal,

Judgement function Judgement method/action

Setting range for the upper current (UPPER) Setting range for the lower current 0.01 mA to 110 mA AC 0.01 mA to 110 mA AC /0.01 mA to 11 mA DC (LOWER) (With the LOWER OFF function) (With the LOWER OFF function) Judgement accuracy (*3) ±(3% of setting + 20 µA) [After the offset cancel function is activated, if the scanner is mounted] Current detection method The absolute current values are integrated and compared with the reference value. Response-speed switching function Time Setting range for the voltage rise time (RISE TIME) Setting range for the voltage fall time (FALL TIME) in AC withstanding voltage testing) Setting range for the test time (TEST TIME) Setting range for the judgement wait time (WAIT TIME) [RISE TIME + TEST TIME > WAIT TIME] Accuracy ± (100 ppm + 20 ms)

*3 In AC withstanding voltage testing, a current flows into the stray capacity of measurement leadwire and fixtures. When the optional high-voltage scanner TOS9220/9221 is used, a current of approximately 22 µA/kV flows into the stray capacity of each scanner. The table below shows the approximate currents flowing into such stray capacity. When the LOW terminal is set to GND, a current flowing into the stray capacity is added for measurement purposes to the current flowing into the DUT. In particular, for high-sensitivity, highaccuracy judgement, it is necessary to add the current flowing into the stray capacity to the lower/upper current. When the LOW terminal is set to FLOAT, the effect of the current flowing into the stray capacity is negligible. If the offset cancel function is used, the current flowing into the stray capacity can be eliminated from the measurement.

Selection permitted for current measurement between the mode for the LOW terminal grounded to the chassis, and the floating mode

Connects the LOW terminal to the chassis (ground). Measures the current flowing to the LOW terminal (chassis) (for normal operation).

but does not measure the current flowing to the chassis (for high-sensitivity, high-accuracy measurements).

Judgement Judgement method Display Buzzer SIGNAL I/O

UPPER FAIL When the tester detects a current exceeding the upper current, The FAIL

LOWER FAIL When the tester detects a current below the lower current, The FAIL

PASS When the preset time has elapsed without any abnormalities, The PASS

•The PASS signal is output at the timing preset on PASS HOLD. If HOLD is set, the PASS signal is output continuously until

the STOP signal is input.

•The UPPER FAIL signal and the LOWER FAIL signal are output continuously until the STOP signal is input.

•The FAIL and PASS buzzer volumes are adjustable. However, they cannot be adjusted individually, as they are set in common.

The current-detection response speed for UPPER FAIL judgement can be set to FAST/MID/SLOW (for AC withstanding voltage testing only).

it cuts off the output and makes an UPPER FAIL judgement. LED lights up. ON Outputs the In DC withstanding voltage testing, however, no judgement is made Displayed U FAIL signal until the judgement wait time (WIT TIME) has elapsed. on the LCD

it cuts off the output and makes a LOWER FAIL judgement. LED lights up. ON Outputs the However, no judgement is made during the voltage rise time (RISE TIME) Displayed L FAIL signal or voltage fall time (FALL TIME) in AC withstanding voltage testing. on the LCD

the tester cuts off the output and makes a PASS judgement. LED lights up. ON Outputs the

0.01 mA to 110 mA AC 0.01 mA to 110 mA AC / 0.01 mA to 11 mA DC

0.1 s to 200 s

0 s to 200 s (Valid only with PASS judgement)

0.3 s to 999 s With the TIMER OFF function

————

0 s to 200 s (Valid only with PASS judgement

0.3 s to 10 s (Only for DC withstanding voltage testing)

Displayed PASS signal on the LCD

Output voltage 1 kV 2 kV 3 kV 4 kV 5 kV Hanging a 350-mm test lead wire (Typ. value) 2 µA4 µA6 µA8 µA 10 µA Using the accessory leadwire TL01-TOS (Typ. value) 16 µA 32 µA 48 µA 64 µA 80 µA High-voltage scanner (Typ. value, not including the test leadwire) 22 µA 44 µA 66 µA 88 µA 110 µA

*4 With the LOW terminal set to FLOAT, current measurement is disabled when the part of the DUT connected to the LOW terminal is grounded, which is extremely danger. Do not ground the DUT. In ordinary operation, set the LOW terminal to GND.

Insulation Resistance Testing Mode

Item TOS9200 TOS9201 Output section Output-voltage range -25 V to -1000 V

Resolution 1 V Setting accuracy ±(1.5 % of Setting + 2 V)

Maximum rated load 1 W (-1000 V DC/1 mA) Maximum rated current 1 mA Ripple 1 kV no-load 2 Vp-p or less

Maximum rated load 10 Vp-p or less

Voltage regulation 1% or less [Maximum rated load → no load] Short-circuit current 12 mA or less Discharge function Forced discharge at the end of test (discharge resistance : 25 kΩ) Output-voltage monitoring function If the output voltage exceeds ±(10% of the setting + 50 V), output is cut off and the protection function activates.

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Item TOS9200 TOS9201 Voltmeter Analog Scale 6 kV AC/DC F.S

Digital Measurement range 0 V to -1200 V

Resistance meter Measurement range 0.01 MΩ - 9.99 GΩ (Within the maximum rated current range of 1 mA to 50 nA) Display

Accuracy

Hold function The measured current at the end of the test is held during the PASS period. Selection of GND/FLOAT for the LOW terminal (*4)

Judgement function Judgement method/action

Setting range for the upper resistance (UPPER) Setting range for the lower resistance (LOWER) Judgement accuracy For both UPPER and LOWER Judgement current 50 nA ≤ i ≤ 100 nA 100 nA < i ≤ 200 nA 200nA < i ≤ 1 µA1 µA < i ≤ 1 mA

Time Setting range for the voltage rise time (RISE TIME) Setting range for the test time (TEST TIME) Setting range for the judgement wait time (WAIT TIME) Accuracy ± (100 ppm + 20 ms)

*4 When the LOW terminal is set to FLOAT, current measurement is disabled if the part of the DUT connected to the LOW terminal is grounded, which is extremely danger. Do not ground the DUT. In ordinary operation, set the LOW terminal to GND.

Accuracy ±5% F.S Indicator Mean-value responsive / root-mean-square value scale

Resolution 1 V Accuracy ±(1 % of reading + 1 V)

R < 10.0 MΩ 10.0MΩ ≤ R < 100.0MΩ 100.0MΩ ≤ R < 1.00GΩ 1.00GΩ ≤ R ≤ 9.99GΩ

❑.❑ ❑ MΩ ❑ ❑.❑ MΩ ❑ ❑ ❑ MΩ ❑.❑ ❑ GΩ R = measured insulation resistance

50 nA ≤ i ≤ 100 nA 100 nA < i ≤ 200 nA 200 nA < i ≤ 1 µA1 µA < i ≤ 1 mA ± (20 % of reading) ± (10 % of reading) ± (5 % of reading) ± (2 % of reading) i = measured current

[In the humidity range of 20% to 70% RH (no condensation), with no disturbance such as swinging of the test leadwire]

Selection permitted for current measurement between the mode for the LOW terminal grounded to the chassis, and the floating mode

GND

Connects the LOW terminal to the chassis (ground). Measures the current flowing to the LOW terminal (chassis) (for normal operation).

FLOAT Sets the LOW terminal to the floating mode. Measures the current flowing to the LOW terminal,

but does not measure the current flowing to the chassis (for high-sensitivity, high-accuracy measurement).

Judgement Judgement method Display Buzzer SIGNAL I/O

UPPER FAIL When the tester detects a resistance exceeding the upper cutoff resistance, The FAIL

LOWER FAIL When the tester detects a resistance below the lower cutoff resistance, The FAIL

PASS When the preset time has elapsed without any abnormalities, The PASS

it cuts off the output and makes an UPPER FAIL judgement. However, LED lights up. ON Outputs the no judgement is made during a voltage rise time (RISE TIME). Displayed U FAIL signal

on the LCD

it cuts off the output and makes a LOWER FAIL judgement. However, LED lights up. ON Outputs the no judgement is made until the judgement wait time (WAIT TIME) Displayed L FAIL signal has elapsed. on the LCD

the tester cuts off the output and makes a PASS judgement. LED lights up. ON Outputs the

Displayed PASS signal on the LCD

•The PASS signal is output at the timing preset on PASS HOLD. If HOLD is set, the PASS signal is output continuously until

the STOP signal is input.

•The UPPER FAIL signal and the LOWER FAIL signal are output continuously until the STOP signal is input.

•The FAIL and PASS buzzer volumes are adjustable. However, they cannot be adjusted individually, as they are set in common.

0.01 MΩ to 9.99 GΩ [Below the maximum rated current]

UPPER, LOWER 0.01 ≤ R < 10.0 MΩ –– –– –– ± (2 % of setting + 3digit)

10.0 ≤ R < 50.0 MΩ –– –– ± (5 % of setting + 5digit) ± (2 % of setting + 3digit)

50.0 ≤ R < 100 MΩ –– –– ± (5 % of setting + 5digit) ± (2 % of setting + 3digit) 100 MΩ ≤ R < 200 MΩ –– ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ± (2 % of setting + 3digit) 200 MΩ ≤ R < 500 MΩ± (20 % of setting + 5digit) ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ± (2 % of setting + 3digit) 500 MΩ ≤ R < 1.00 GΩ± (20 % of setting + 5digit) ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ± (2 % of setting + 3digit)

1.00 GΩ ≤ R < 2.00 GΩ± (20 % of setting + 10digit) ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ––

2.00 GΩ ≤ R < 5.00 GΩ± (20 % of setting + 20digit) ± (10 % of setting + 10digit) ± (5 % of setting + 5digit) ––

5.00 GΩ ≤ R < 10.0 GΩ± (20 % of setting + 20digit) ± (10 % of setting + 10digit) –– ––

Judgement current = test voltage/(UPPER,LOWER) [In the humidity range of 20% to 70% R.H (no codensation), with no disturbance such as swinging of the test leadwire] [In LOWER judgement, at least 0.5 s is necessary for testing after the WAIT TIME has elapsed. In LOWER judgement for 200 nA or lower, a wait time of at least 1.0 s is necessary.]

0.1 s to 200 s

0.5 s to 999 s With the TIMER OFF function

0.3 s to 10 s [RISE TIME + TEST TIME > WAIT TIME]

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

General Specifications

Item TOS9200 TOS9201 Environment Installation location Indoors at an altitude of up to 2000 m Warranty Temperature 5 °C to 35 °C range Humidity 20 % to 80 % RH (No condensation) Operating range Temperature 0 °C to 40 °C

Storage range Temperature -20 °C to 70 °C

Power requirements Nominal voltage range (Allowable voltage range) Power consumption

Allowable frequency range 47 Hz to 63 Hz Insulation resistance 30 MΩ or more (500 V DC) [between the AC LINE and chassis] Withstanding voltage 1350 V AC, 1 minute, 10 mA or less [between the AC LINE and chassis] Earth continuity 25 A AC/0.1 Ω or less EMC (A custom order model does not apply to.)

Safety (A custom order model does not apply to.)

Dimensions (maximum) 430 (455) W x 132 (150) H x 370 (440) D mm Weight Approx. 19 kg Accessory AC Power cable 1 pc. High-voltage test lead wire TL01-TOS (1.5 m) Interlock jumper 1 pc. High-Voltage Danger seal 1 sheet Fuse 1 pc. Operation Manual Operation Manual for Tester: 1 copy, Operation for GPIB/RS-232C Interface: 1 copy

Humidity 20 % to 80 % RH (No condensation)

Humidity 90% RH or less (No condensation)

Using no load (READY) Using the rated load Maximum of 800 VA

Complied with the following standards:

IEC61326-1:1997-03 / A1:1998-05 Electrical Equipment for Measurement, Control and Laboratory Use - EMC require-ments

IEC61000-4-2:1995-01/A1:1998-01 IEC61000-4-3:1995-02 Radiated, radio-frequency, electromagnetic field

Under following conditions 1. Used test leadwire TL01-TOS which is supplied.

This instrument is designed to comply with the requirements of following standard for class I portable equipment and is for use in a pollution degree 2 environment. IEC61010-1:1990-09 / A2:1995-07

100 V to 120 V AC / 200 V to 240 V AC (85 V to 130 V AC / 170 V to 250 V AC) Selectable

100 VA or less

Radiated Emissions Class A Conducted Emissions ClassA

IEC61000-4-4:1995-01 Electrical fast transient/Burst IEC61000-4-5:1995-02 Surge IEC61000-4-6:1996-04 Conducted disturbances IEC61000-4-11:1994-06 Voltage dips, short interruptions and voltage variations

2. No discharge occurs at outside of the tester.

3. Used the shielded cable which length is less than three meters when the SIGNAL I/O is used.

Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use The equipment is designed to operate from overvoltage category II.

1 set

Electrical performance

Item TOS9220 TOS9221 Maximum rating AC 5.0 kV voltage DC 6.0 kV Number of channels 4 (Each channel is settable to HIGH, LOW, or OPEN.) Maximum number of scanners connected 4 scanners

Contact check function None (*1) Provided Lamps and LEDs POWER Lights as it is interlocked with the POWER switch of the TOS9200/9201 tester

Power requirements Nominal voltage range (allowable voltage range) Power consumption

Allowable frequency range 47 Hz to 63 Hz Insulation resistance 30 M Ω or more (500 V DC) [between the AC LINE and chassis] Withstanding voltage 1350 V AC, 1 minute, 20 mA or less [between the AC LINE and chassis] Earth continuity 25 A AC/0.1 Ω or less

*1 When the contact check function is activated on the TOS9220/9201 tester, the tester conducts a contact check up to the output terminals of the TOS9220 scanner.

DANGER Lights as it is interlocked with the DANGER lamp of the TOS9200/9201 tester CHANNEL Lights during a test at each channel HIGH: red; LOW: green; Under contact check: orange

In READY state Approx. 12 VA During test 30 VA maximum

1 st scanner CH1 to CH4 2 nd scanner CH5 to CH8 3 rd scanner CH9 to CH12 4 th scanner CH13 to CH16

Channel numbers are determined in order of connection to the TOS9200/9201 tester.

100 V to 120 V AC/200 V to 240 V AC (85 V to 132 V AC/170 V to 250 V AC) Automatic switching

TOS9200 SERIES

Withstanding Voltage and Insulation Resistance Tester

Item TOS9220 TOS9221 EMC (A custom order model does not apply.)

Safety (A custom order model does not apply.)

Environment Installation location Indoors and at altitudes up to 2000 m Warranty range Temperature 5 °C to 35 °C

Humidity 20 % to 80 % R.H. (no condensation)

Operating range Temperature 0 °C to 40 °C

Humidity 20 % to 80 % R.H. (no condensation)

Storage range Temperature -20 °C to 70 °C

Humidity 90 % or less R.H. (no condensation)

Dimensions 430(435)W ✕ 88(105)H ✕ 370(415) Dmm Weight Approx. 6.5 kg Accessories AC power cable 1 pc. High-voltage test leadwires, red 4 pc. (1.5 m each) 8 pc. (1.5 m each) High-voltage leads for parallel connection Interface cable 1 pc.(0.5 m) Channel-indication stickers For the panel face: 1 sheet; for the test leadwires: 1 “HIGH VOLTAGE, DANGER” stickers 2 sheets Fuses 2 pc. (including a spare contained in the fuse holder) Operation Manual 1 copy

[Measurement accuracy achieved when the scanner and the TOS9220/9201 tester are connected] In an AC withstanding voltage test, a current of approx. 22 µA/kV flows per scanner due to stray capacitance in the scanner in comparison with use of the TOS9220/9201 tester alone. Note that this current may contribute to errors in current measurements conducted by the TOS9220/9201 tester.

Complied with the following standards:

IEC61326-1:1997-03 / A1:1998-05 Electrical Equipment for Measurement, Control and Laboratory Use - EMC require-ments

Radiated Emissions Class A Conducted Emissions ClassA

IEC61000-4-2:1995-01/A1:1998-01 IEC61000-4-3:1995-02 Radiated, radio-frequency, electromagnetic field

Under following conditions 1. Used test leadwire TL07-TOS which is supplied.

2. No discharge occurs at outside of the tester.

3. Used the shielded cable which length is less than three meters when the SIGNAL I/O is used. This instrument is designed to comply with the requirements of following standard for class I portable equipment and is for use in a pollution degree 2 environment. IEC61010-1:1990-09 / A2:1995-07 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use

The equipment is designed to operate from overvoltage category II.

1 set (0.5 m each)

External dimensional diagrams

MAX455

MAX10

132

MAX150

MAX105

430

MAX435

430

MAX

30

MAX5

MAX440

370

MAX415

370

TOS8870A

Withstanding Voltage and Insulation Resistance Tester

Global Standard of the Withstanding Voltage / Insulation / Resistance Testers

TOS8870A

Applying to various safety standards Capable to perform the continuous Withstanding Insulation Resistance Testing.

TOS8870A is a combination of a withstanding voltage tester and an insulation resistance tester, and it is capable of performing Withstanding Voltage Test and Insulation Resistance Test in one continuous process. (Choice of setting arrangement: AUTO ACW→IR, AUTO IR→ACW, MANU.ACW, MANU.IR.) The T ester can provide a maximum output of 5kV and an output capacity of 500VA (AC), and can be used for withstanding voltage test for the electrical equipment and components in compliance with major electrical standards and ordinances. As for the insulation resistance tester , the tester has two ranges of 500V/1000MΩ and 1000V/2000MΩ.

● Capable of performing withstanding voltage test and insulation resistance test in one continuous process.

● Withstanding V oltage Tester : Maximum Output AC 5kV/100mA and Output Capacity 500VA

● Insulation resistance in 2 ranges: 500V/ 1000MΩ and 1000V/2000MΩ

● Output characteristics complied with JIS C 1302-1994 for Insulation/Resistance testing

● Voltmeter : JIS class 1, Accuracy : ±1.5% f.s

● GO-NOGO judgment with a window

comparator type

● Remote control function

● PASS, FAIL contact signal output

● Equipped with Digital Timer : 0.2sec to

99.9sec/1sec to 999sec

● Downsized approximately 30% in volume (compared to the existing type)

TOS8870A

Withstanding Voltage and Insulation Resistance Tester

Withstanding Voltage test mode

Test Voltage Output AC Voltage 0 V to 2.5 kV/0 V to 5 kV (two ranges)

Output Voltmeter Scales 2.5 kV f.s / 5 kV f.s, two ranges linear scales

Judgment of Judgment Window comparator system Test Result FAIL judgment when leakage current larger than high limit reference value is detected. PASS-FAIL FAIL judgment also when leakage current smaller than low limit reference value is detected. judgment. When FAIL judgment is made, output is cutoff and FAIL alarm is generated. Output cutoff If no FAIL judgment is made after preset period has elapsed, PASS signal is generated. by leakage High limit 0.5/1/2/4/8/10/100 mA (7 values) current detection reference value By combinations of above values, a range of 0.5 mA to 25.5 mA can be covered in 0.5 mA steps.

Test time Timer :0.2 s to 99.9 s (× 0.1 range) ±50 ms

Others Terminals for monitoring of leakage current

*1.The heat radiation of the output section of the tester is designed to be 1/2 of the rated output, taking the size, weight, cost, etc., into consideration. Therefore, use it within the

limitations shown in Table 1. If it is used in excess of these limitations, the temperature of the output section rises excessively and the internal protection circuit may be

activated. In this case, cancel the test for a while and wait until the normal temperature is restored. *2.Crest factor of 1.35 to 1.41, distortion of 3% or less *3.The current which flows due to stray capacitances of the output circuit and leadwires causes an error. The overall accuracy of judgement is the above-mentioned accuracy of

judgement plus a factor caused by this current. Typical values of this type of currents are shown in the Table 2. Note that, when a test is made with a high voltage and high

sensitivity, the current which flows through the stray capacitances may become larger than the preset low limit reference value and low limit judgement may become unavailable. *4.When making an FAIL judgement test with the output terminals shorted, a certain level of no-load output voltage is needed due to the internal resistance of the output circuit.

The voltages shown here are this type of output voltages.

[Table 1.] [Table 2.]

Ambient temperature Test current I Pause time Maximum test time

t ≤ 40 °C

Test Voltage Waveform When an AC output voltage is applied to a capacitive load, it is possible that the voltage becomes higher than when in the no-load state due to the capacitance of the load. Moreover, when the capacitance of the load is voltage dependent (typical examples are ceramic capacitors), the voltage waveform may be distorted. When the test voltage is

1.5kV, however, effects caused by a capacitance of 1000pF or less are negligible.

Output Rating 500 VA (5 kV, 100 mA with 100 V line voltage) *1 Waveform AC line waveform Voltage regulation Better than 20% (for maximum rated load to no load, with 100 V line voltage) Switching With zero-start type switch

Class of meter JIS Class 1 Accuracy 5 °C to 15°C : ±3 % f.s 15 °C to 35 °C : ±1.5 % f.s (with a sine wave ) *2 Indication Mean-value response, effective-value scale graduation

Low limit reference value Accuracy of ±5 % of high limit judgment *3 ±20 % of low limit reference value (one-half of high limit reference values at maximum counterclockwise). (Other are non-calibrated.) Judging method Absolute value of leakage current is integrated and compared with preset limit reference value Calibration Calibrated with rms value of sine wave, using a pure resistance load. No-load output voltage need for detection *4

25.5 < I vz 100 Test time or longer 30 minutes or less I < 25.5 Not required Continuous test possible

0 to one-half of high limit reference values (continuously variable)

2.5 kV range Approx. 450 V when set at 100 mA 5 kV range Approx. 550 V when set at 100 mA

1 s to 999 s (× 1 range) ±0.5 s

Output voltage 1 kV 2 kV 3 kV 4 kV 5 kV Test alone (without leadwires) 4 µA8 µA 12 µA 16 µA 20 µA When 350mm long leadwires are hung in air When the accessory leadwire (TL01-TOS) are used

6 µA 12 µA 18 µA 24 µA 30 µA 20 µA 40 µA 60 µA 80 µA 100 µA

Insulation resistance Tester

Measuring Voltage 500 V or 1000 V DC, negative polarity (two ranges) Measuring terminal voltage 0% to + 5% of rated measuring voltage (At rated measuring current or less) Output current

Effective Measuring Ranges 1000 V range 2 MΩ to 2000 MΩ Values center of 500 V range 20 MΩ scale 1000 V range 50 MΩ Accuracy 1st effective measuring range : ±5 % of the indicated value *1

Judgment of Judgment Window comparator system (mutually independent settings of high limit and low limit) Test Result FAIL judgment when measured resistance is smaller than low limit reference value. PASS-FAIL FAIL judgment when measured resistance is larger than high limit reference value. judgment When FAIL judgment is made, output is cutoff and FAIL alarm is generated.

Test time Timer :0.5 s to 99.9 s (× 0.1 range) ±50 ms

*1. At 25 °C ± 10 °C

The 1st effective measuring range is from 1/1000 to 1/2 of the maximum effective scale value. The 2nd effective measuring range is from the above to the maximum effective scale value.

Rated measuring current Short circuit current 12 mA or less 500 V range 1 MΩ to 1000 MΩ

Limit reference value setting range Accuracy of judgment Waiting-time for judgment

1.0 mA

2nd effective measuring range : ±10 % of the indicated value *1

If no FAIL judgment is made after preset period has elapsed, PASS signal is generated. Low and high limit reference values can be set at any points within the effective measuring range of the Tester. 1st effective measuring range : ±10 % of set value *1 2nd effective measuring range : ±15 % of set value *1 Approx. 0.3 s

1 s to 999 s (× 1 range) ± 0.5 s

TOS8870A

Withstanding Voltage and Insulation Resistance Tester

Common Specifications

Types of test 1.AUTO ACW→IR Withstanding voltage test first and insulation resistance test next

2.AUTO IR→ACW Insulation resistance test first and withstanding voltage test next

3.MANUAL ACW Withstanding voltage test alone

4.MANUAL IR Insulation resistance test alone

Remote Control Test / Reset control Low active control

Input conditions *1

High level input voltage 11 V to 15 V Low level input voltage 0 V to 4 V Low level sweep out current 5 mA or less Input pulse width 20 ms minimum

Interlock Protection is effected when INTERLOCK terminal is made open (test is disabled).

Output signals *2 Signal Name Conditions for Signal Generation Type of Signals

TEST ON signal Delivered during entire test-on period. Make-contact signal and lamp PASS signal Delivered when PASS judgment is made, for approximately 50 ms. Make-contact signal, lamp and buzzer ACW/FAIL alarm Delivered continuously when FAIL judgment of withstanding

voltage test is made.

IR/FAIL alarm Delivered continuously when FAIL judgment of insulation

resistance test is made.

Make-contact signal, lamp and buzzer

READY signal Delivered when in the READY state. Make-contact signal

Special Test Mode 1.

Selectable with DIP switches at rear of Tester

DOUBLE ACTION

Test starts only when the START switch is pressed within approximately 0.5 s after pressing the STOP switch.

2.PASS HOLD The PASS state is held.

3.MOMENTARY Test is executed only during the period the START switch is kept pressed.

4.FAIL ALARM FAIL alarm and PROTECTION state cannot be reset by the remote-control STOP signal.

Ambient Temperature and Humidity Warranty 5 °C to 35°C /20 % to 80 % RH

Operable range 0 °C to 40 °C /20 % to 80 % RH Storage range -20 °C to 70 °C /80 % RH or less

EMC Complied with the following standards IEC61326, EMISSION Class A, Immunity, Minimum Requirements

Under following conditions 1. Used HV test leadwire TL01-TOS. 2. No discharge in testing. Safety Complied with the following standards IEC61010-1, Overvoltage category II, Pollution degree 2 Power Requirements

Line voltage 100 VAC ± 10 %, 50/60 Hz *3

Power consumption When no load (RESET state) : 15 VA or less *4

When with rated load : Approx. 600 VA

Insulation resistance 30 MΩ or more, 500 VDC

Withstanding voltage

1350 VAC, 1 minute Dimensions (maximum) 430 (435) W x 132 (155) H x 370 (440) Dmm Weight Approx. 23 kg Standard accessories TL01-TOS High Voltage Test Leadwires, approx. 1.5 m long. 1

AC Power cable 1

Operation Manual 1 Options RC01-TOS Remote Control Box

RC02-TOS Remote Control Box

HP01A-TOS High Voltage Test Probe, approx. 1.5 m long

HP02A-TOS High Voltage Test Probe, approx. 3 m long

TL02-TOS High Voltage Test Readwires, approx. 3 m long

KRB150-TOS Rackmount Bracket (for JIS)

KRB3-TOS Rackmount Bracket (for EIA)

*1.The input terminal is pulled up to +15V supply voltage by resistor. Opening of the input terminal is equivalent to a high level input. *2.The rating of the signal contacts is 125VAC, 1A, or 30VDC, 1A.

Loudness of the buzzer is adjustable with a knob in common for the PASS signal and FAIL alarm.

*3.Can be factory-modified to nominal 110V, 120V, 220V, 230V and 240V. *4.Power consumption of the instrument modified to operate on an AC line voltage other than 100V is as follows.

110V / 120V: 25VA or less 220V / 230v / 240V: 45VA or less

External dimensional diagrams

MAX 435

430

132

MAX 155

MAX 440

MAX

370

TOS5000 SERIES

Withstanding Voltage Tester

Basic model series with excellent cost performance.

TOS5101(AC/DC)

High-end model of TOS series having AC, DC10kV output Conforming to demands of various component standards testing and margin test

TOS series (TOS5101/5051/5050) are designed exclusively for withstand-voltage testing of electronic equipment and components conforming to various safety standards. The use of a high luminance, large fluorescent display tube for the display enables data including measured values, status and judgment results to be extremely legible. The Pass/fail function employs a window comparator method that enables TOS5101 to make fail judgment of current leakage over the upper reference value and below the lower reference value which can be set on the front panel. Thus, highly reliable testing can be performed including that for test lead disconnection and defective contact. In addition, in order to prevent erroneous operation and accidents, the TOS5101 is also equipped with a Key Lock function and Interlock function, a high-voltage output terminal having a narrowed insertion port, a large DANGER lamp, and an automatic discharge function (during DC operation) that removes charge from the test piece. These features give the TOS5101 a high degree of safety and reliability.

● Complies with various safety standards

● AC/DC output (0 to 10 kV)

● Large color display

● Digital voltmeter and ammeter

● Digital timer

● Window comparator type employed for

Pass / fail judgement.

● Equipped with remote control function

● Various signal outputs

● Automatic discharge function (during

DC operation)

● Provided with zero tur n-on switch

● Compact size

TOS5000 SERIES

Withstanding Voltage Tester

TOS5051(AC/DC)

* *

TOS5050(AC)

TOS5051 : outstanding performance on practical use, AC, DC output 5kV TOS5050 : Top selling model for production line etc.

● Complies with various safety standards

● AC/DC output (TOS5051)

● Large color display

● Digital voltmeter and ammeter

● Digital timer

● Window comparator type employed for Pass/fail

judgement.

● Equipped with remote control function

● Various signal outputs

● Automatic discharge function

(TOS5051: during DC operation)

● Provided with zero tur n-on switch

TOS5030(AC)

Reliable function on practicability and safety equipment enable it to be used easily for inspections of devices and testing of electronic components.

The Model TOS5030 is an AC withstanding voltage tester having an AC output of 3 kV and 10 mA. Despite being an economy model, the TOS5030 is equipped with a zero turn-on switch, remote control function for start and stop operations and a FAIL signal output function.

● Compact size, light weight(approx. 4.8kg)

● Economy model for simplified test

● Provided with zero turn-on switch

● Provided with remote control terminal

● Featuring safety high voltage output terminal

Large "DANGER" warning lamp

*TOS5030 is f or simplified test and does not comply with various

safety standards.

TOS5000 SERIES

Withstanding Voltage Tester

Item TOS5101 TOS5051 TOS5050 TOS5030 Output block Applied Voltage 0 to 5/ 0 to 10 kV AC and DC 0 to 2.5/ 0 to 5 kV AC and DC 0 to 2.5/ 0 to 5 kV AC 0 to 3 kV AC AC Maximum Rated*1 500VA / 10 kV, 50 mA 500VA / 5 kV, 100 mA 30VA / 3 kV, 10 mA Waveform Commercial line waveform Voltage Regulation Max. 15% (for max. rated load to no load) Switching Use of a zero turn-on switch DC Applied Voltage 50W / 10 kV, 5 mA 50W / 5 kV, 5 mA Ripple 100 Vp-p typ. at 10 kV, no load 100 Vp-p typ. at 5 kV, no load

Maximum Rated*1 Max. 3% (for max. rated load to no load) Output V oltmeters Analog Scale 10 kV full scale, AC/DC 5 kV full scale, AC/DC 5 kV full scale, AC 3 kV full scale, AC Type of Meter JIS Class 2.5 Accuracy ±5% of full scale AC Indication Mean value response / rms value scale Digital Full Scale 5 kV/ 10 kV full scale 2.5 kV/ 5kV full scale Accuracy ±1.5% of full scale AC Response Mean value response / rms value display Ammeter Digital Accuracy ±(5% + 20µA) of upper cutoff current AC Response Mean value response / rms value display Pass/fail Judgement Function Type of Judgement Window comparator type FAIL judgement

Upper cutoff current setting range Lower cutoff current setting range Judgement Accuracy ±(5% of upper cutoff current + 20µA) ±5% of preset cutoff current Current Detection Integration of current absolute value followed by comparison with reference value Calibration With rms value of sine wave using a pure resistance load No-load output voltage

Test Time Setting Range 0.5 to 999 sec (±10 ms) (timer-off function provided) Accuracy ±20 ms Line Voltage 100V±10%, 50/60 Hz (Nominal voltages of 110V, 120V, 220V, 230V and 240V available as factory options.) Power Requirements for line voltage of 100 V

for line voltage of 100 V to 200 V

for line voltage of 220 V to 240 V

EMC*2 Complied with the following standards

Safety*2 This instrument is designed to comply with the requirements of following standard

*1: Continuous output time may be limited depending on current high limit reference value and ambient temperature. *2: Availability of CE Marked Products may be referred in page 4-5 for “Quick Reference”

200 Vp-p typ. at max. rated output

*When set time has elapsed and no abnormality is detected AC: 0.1 to 55 mA DC: 0.1 to 5.5 mA AC: 0.1 to 110 mA DC: 0.1 to 11 mA AC: 0.1 to 55 mA DC: 0.1 to 5.5 mA AC: 0.1 to 110 mA DC: 0.1 to 11 mA

Approx. 970 V when set to 50 mA AC

Approx. 160 V when set to 5 mA DC Approx. 100 V when set to 10 mA DC

Max. 50 VA under no-load conditions Max. 50 VA under no-load conditions Max. 25 VA under no-load conditions Max. 10 VA under no-load conditions

/ Approx. 600 VA at rated load / Approx. 610 VA at rated load / Approx. 600 VA at rated load / Approx. 45 VA at rated load

Max. 50 VA under no-load conditions Max. 50 VA under no-load conditions Max. 25 VA under no-load conditions Max. 10 VA under no-load conditions

/ Approx. 600 VA at rated load / Approx. 630 VA at rated load / Approx. 600 VA at rated load / Approx. 45 VA at rated load

Max. 50 VA under no-load conditions Max. 50 VA under no-load conditions Max. 25 VA under no-load conditions Max. 10 VA under no-load conditions

/ Approx. 610 VA at rated load / Approx. 640 VA at rated load / Approx. 640 VA at rated load / Approx. 25 VA at rated load

IEC61362-1: 1997-03/A1: 1998-05 Electrical Equipment for Measurement, Control and Laboratory Use- EMC requirements

3. Used the shielded cable which length is less than three meters when the SIGNAL I/O is used.

Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use

100 Vp-p typ. at max. rated output

● FAIL judgement *When current detected above

*When current detected above upper cutoff current reference value *When current detected below lower cutoff current *FAIL signal generated when

(FAIL signal generated when FAIL judgement made) FAIL judgement made

● PASS judgement

AC: 0.1 to 110 mA AC: 0.5/1/2/5/10 mA AC: 0.1 to 110 mA

Approx. 460 V when set to 100 mA AC Approx. 400 V when set to 10 mA AC

Radiated Emissions Class A Conducted Emissions Class A

IEC61000-4-2: 1995-01/ A1: 1998-01 Electro-static Discharge

IEC61000-4-3: 1995-02 Radiated, radio-frequency, electromagnetic field

IEC61000-4-4: 1995-01 Electrical fast transient / Burst

IEC61000-4-5: 1995-02 Surge

IEC61000-4-6: 1996-04 Conducted disturbances

IEC61000-4-11: 1994-06 Voltage dips, short interruptions and voltage variations

Under following conditions

1. Used HV test leadwires which is supplied. 2. No discharge in testing

for class I portable equipment and is for use in a pollution degree 2 environment.

IEC61010-1: 1990-07/A2: 1995-07

This equipment is designed to operate from overvoltage category II.

TOS5000 SERIES

Withstanding Voltage Tester

Item TOS5101 TOS5051 TOS5050 TOS5030 Dimensions (MAX) Weight for line voltage of 100 V Approx. 21 kg Approx. 16 kg Approx. 15 kg Approx. 4.8 kg for line voltage of 100 V to 120 V Approx. 23 kg Approx. 18 kg Approx. 17 kg Approx. 5.8 kg for line voltage of 220 V to 240 V Approx. 24 kg Approx. 19 kg Approx. 18 kg Approx. 5.8 kg Accessories High-voltage test lead TL01-TOS

Others

External dimensional diagrams

430W ✕ 177(195)H ✕ 370(450)Dmm

(max.allowablevoltage: 5 kV /1.5m)

TL03-TOS

320W ✕ 132(150)H ✕ 300(365)Dmm

200W ✕ 132(160)H ✕ 215(280)Dmm

TL01-TOS TL01-TOS

(max.allowablevoltage: 5 kV /1.5m) (max.allowablevoltage: 5 kV /1.5m)

(max.allowablevoltage: 10 kV /1.5m)

14-pin amphenol plug (assembled) 14-pin amphenol plug (assembled) 5P DIN plug (assembled)

177

MAX195

132

MAX150

MAX15

MAX160

132

MAX330

200

MAX210

320

430

MAX450

45

MAX365

30

MAX280

215

300

370

[Pin Configuration for the

SIGNAL I/O Connector]

READY L FAIL UFAIL PASS TEST H.VON N.C

7654321

*SIGNAL I/O connector is not available for Model TOS5030

8910111213

PROTECTION INTERLOCK RRSTART RRSTOP RRENABLE ISOLCOM ISOLCOM

TOS5052

Withstanding Voltage Tester

Equipped with Rise Time Control Function

TO5052

Rise Time Control function is enable to comply to the Standard requirement for those degradation, destructive testing of sensitive materials

TOS5052 is a special tester designed for withstand-voltage testing of electronic equipment and components conforming to various official safety standards. In addition to having an output of 5 kV AC at 100 mA, this model permits output voltage presetting, selection of output frequency (50 or 60 Hz), and rise-time control to control time for voltage to reach a preset level. The display uses a large, high-brightness, color fluorescent tube for clear display of numbers, operation status, results, and other information. For fast and accurate testing, the TOS5052 permits dual-axis operation of the test voltage range selector switch and voltage setting knob, and separate up-down keys for determination current and timer settings. Easier to use than ever before, the TOS5052 also incorporates various safety and security features, including key lock, interlock, high-voltage output terminals limiting the number of insertion holes, and large “DANGER” warning lamps. These features make using the TOS5052 safe and reliable.

● Complies with various standards

● Rise-time control function

● High-output test voltage

● Acceptance determination by the

window comparator method

[Pin Configuration for the

SIGNAL I/O Connector]

READY L FAIL UFAIL PASS TEST H.VON N.C

7654321

8910111213

PROTECTION INTERLOCK RRSTART RRSTOP RRENABLE ISOLCOM ISOLCOM

TOS5052

Withstanding Voltage Tester

Output block Output voltage range 0.50 kV to 5.00 kVAC (100 mA output possible range) Voltage setting range 0.00 to 2.95 kV/0.00 to 5.45 kV,

Setting accuracy

Resolution 10V Maximum rated output *1 500VA (5kV/100mA) Transformer capacity 500VA Output voltage waveform Sine wave Distortion factor Output voltage of 0.5 kV or higher: 2% or less

Frequency 50 or 60 Hz selectable

Voltage regulation 9% or less (maximum rated load to no load) Output type PWM switching Output voltage Output is shut off and protection is effected when

Output voltmeter Analog Scale 5 kV f.s

Accuracy ±5% f.s

Indication Mean-value response/rms-value indication Digital Scale 2.5 kV/5 kV f.s

Accuracy ±1.5% f.s

Response Mean-value response/rms-value indication (400 ms

Hold function The voltage measured at the end of test is held

Ammeter Digital Measuring range 0.00 to 110mA

Accuracy ±(5% of upper cutoff current+ 20µA) when the

Response Mean-value response/rms-value indication (400 ms

Hold function The current measured at the end of test is held

Judgement function Judgement system Window comparator system

Upper cutoff current range 0.1 to 110mA Lower cutoff current range 0.1 to 110mA

Judgement accuracy ±(5% of upper cutoff current +20µA) Current detection method Absolute value of current is integrated and

Calibration The root mean square value of sine wave is

Illuminators and LEDs

PASS Lit for approximately 0.2 s when

UPPER FAIL Lit when a current greater than the upper cutoff

LOWER FAIL Lit when a current smaller than the lower cutoff

2 ranges (3-digit digital setting) ±(2% of setting + 2 digits) at 0.20 kV or higher with no load

(under no load or resistive load)

(0.5% of setting, except during voltage rise)

the output voltage exceeds the set value plus 200V. “kV” blinks when the output voltage falls below the set voltage minus 100V.

when the measured voltage does not change within the digital voltmeter’s response time.

response time)

during the PASS or FAIL interval.

measured current does not change within the digital ammeter’s response time.

response time)

during the PASS interval.

•FAIL is judged when a current greater than the upper cutoff current is detected.

•FAIL is judged when a current smaller than the lower cutoff current is detected.

•OUTPUT is shut off and FAIL SIGNAL is generated when FAIL is judged.

•PASS SIGNAL is generated when no anomaly is found within the set time.

The TOS5052 makes no lower pass/fail judgment while the voltage is rising and for approximately

0.2s after the voltage is made constant.

compared against the reference value.

calibrated using the pure resistive load.

PASS is judged. Held on when PASS HOLD is enabled.

current is detected and FAIL is judged.

Buzzer

Time Voltage Range 0.1 to 99.9s 0.1s step

Test time Range 0.3 to 999 s(TIMER OFF function available)

Environment Warranty Temperature 5 to 35°C range Humidity 20 to 80% RH (non condensing) Operating Temperature 0 to 40°C range Humidity 20 to 80% RH (non condensing) Storage Temperature -20 to 70°C range Humidity 90% RH or less (non condensing) Power requirement Allowable voltage range 90V to 110V The following power voltage options

Power consumption Allowable frequency range 45Hz to 65Hz Insulation resistance 30MΩ min. (500VDC), between AC line and chassis Withstanding voltage 1,200 V AC (1 second), between AC line and chassis Ground continuity 25 A AC/ 0.1Ω max. EMC*2 Complied with the following standards

Safety*2 Complied with the following standards

Dimensions (MAX) 320(330) W ✕ 132(150) H ✕ 420(485) Dmm Weight Approx. 22kg Accessories AC Power cable 1 Piece. High-voltage test leadwire TL01-TOS (1.5m) 1 set 14-pin Amphenol plug 1 piece., assembly type “DANGER HIGH VOLTAGE” sticker AC power fuse 2 pieces. Operation manual 1 copy

*1: Maximum testing time is 30 minutes. However, it may limit the continuous duration (time) of output by upper current limit and the environmental temperature. *2: Availability of CE Marked Products may be referred in page 5 for “Quick Reference”

Accuracy ±20ms

No load time (READY) Rated load time 1,000 VA max.

IEC61362-1: 1997-03/A1: 1998-05 Electrical Equipment for Measurement, Control and Laboratory Use- EMC requirements

Radiated Emissions Class A Conducted Emissions Class A IEC61000-4-2: 1995-01/ A1: 1998-01 Electro-static Discharge IEC61000-4-3: 1995-02 Radiated, radio-frequency, electromagnetic field IEC61000-4-4: 1995-01 Electrical fast transient / Burst IEC61000-4-5: 1995-02 Surge IEC61000-4-6: 1996-04 Conducted disturbances IEC61000-4-11: 1994-06

Under following conditions

1. Used HV test leadwires which is supplied. 2. No discharge in testing

3. Used the shielded cable which length is less than three meters when the SIGNAL I/O is used.

European Community Requirements (73/23/EEC)

•Turned on for approximately 0.2 s when PASS is judged.

•Held on in the following cases:PASS is judged –

when PASS HOLD is enabled. UPPER FAIL is judged.LOWER FAIL is judged. The volume of the FAIL or PASS buzzer may be adjusted. The volume setting is common to both FAIL and PASS conditions because the same adjuster is used.

are factory options: (104 V to 125 V)(194 V to 236V) (207 V to 250 V) 150 VA or less

Voltage dips, short interruptions and voltage variations

1 sheet

(One in present use and the other as spare in the fuse holder cap)

External dimensional diagrams

MAX330

320

MAX485

420

132

MAX150

TOS7200

Insulation Resistance Tester

High cost performance, compact size with full features of Insulation Resistance Tester

TO7200

Testing voltage range -25 to -1,000V, Resistance measurement range 0.01MΩ to 5,000MΩ

The TOS7200 is an insulation resistance tester available for a wide range of various electric and electronic components, as well as electric and electronic equipment. Output voltage can be optionally set in the range of 25 to 1000 V (negative polarity) with a resolution of 1 V. As it is fitted with a window comparator and timer function, the tester is capable of efficiently conducting insulation resistance tests based on various safety standards. In addition, this product is equipped with panel memory as standard feature, which can be recalled by remote control, SIGNAL I/O connector, and the RS-232C interface for easy automatic testing system construction.

● Provided with the discharge function

● Equipped with the window comparator

● Hold function (which holds the

measured resistance at the end of testing while PASS judgment is being output)

● Provided with the timer function

● Rear output terminals

● Measured-value monitoring terminals

● Equipped with the panel memory

(enabling 10 different settings to be stored)

● Equipped with the SIGNAL I/O connector and remote control terminal

● Has the RS-232C interface as standard

TOS7200

Insulation Resistance Tester

Withstanding Voltage test mode

Output section Output voltage range -25 V to -1000 V

Maximum rated load 1 W (-1000 V DC/1 mA) Maximum rated current 1 mA Output terminals Output type Floating

Ripple

Voltage regulation 1% or less (maximum rated load → no load) Short-circuiting current 12 mA or less Output rise time 50 ms or less (10 % to 90 %) [no load] Discharge function Forced discharge at the end of test (discharge resistance: 25 k Ω) Voltmeter Measurement range 0 V to -1200 V Resolution 1 V Accuracy ±(1 % of reading +1 V) Resistance meter Measurement range 0.01 M Ω to 5000 M Ω (In the range of over 100 nA to a maximum rated current of 1 mA) Display

Accuracy

Measurement range The current measurement range is selectable between AUTO and FIX.

Holding function Holds the resistance value obtained at the end of testing while a PASS judgment is being output. Judgment function Judgement method/action

Setting range for the upper resistance (UPPER) Setting range for the lower resistance (LOWER) Judgement accuracy For both UPPER and LOWER Judgement current 100 nA < i ≤ 200 nA 200nA < i ≤ 1 µA1 µA < i ≤ 1 mA

Time Setting range for the test duration (TEST TIME) Setting range for the wait time (WAIT TIME) Accuracy ±(100 ppm + 20 ms)

Resolution 1 V Accuracy ±(1.5 % of setting + 2 V)

Isolation voltage ±1000 VDC 1000 V / under no load Maximum rated load

2 Vp-p or less 10 Vp-p or less

R < 10.0 MΩ 10.0MΩ ≤ R < 100.0MΩ 100.0MΩ ≤ R < 1000MΩ 1000MΩ ≤ R ≤ 5000MΩ

❑.❑ ❑ MΩ ❑ ❑.❑ MΩ ❑ ❑ ❑ MΩ ❑ ❑ ❑ ❑ MΩ R = measured insulation resistance

100 nA < i ≤ 200 nA 200 nA < i ≤ 1 µA1 µA < i ≤ 1 mA

± (10 % of reading) ± (5 % of reading) ± (2 % of reading)

i =measured output-voltage value/measured resistance value

[In the humidity range of 20% to 70% RH (no condensation), with no disturbance such as swinging of the test leadwire]

AUTO Automatically changes the current measurement range according to the measured current value. FIX Fixes the current measurement range based on the output voltage set value and LOWER set value (in UPPER OFF status).

Judgement Judgement method Display Buzzer SIGNAL I/O

UPPER FAIL If a resistance value equal or higher than the upper resistance is detected, FAIL LED lights.

LOWER FAIL If a resistance value equal or less than the lower resistance is detected, FAIL LED

PASS If no abnormality is found when the set test time has elapsed, PASS LED Outputs a

the tester shuts off the output and returns an UPPER FAIL judgment. UPPER LED lights. U FAIL signal

the tester shuts off the output and returns a LOWER FAIL judgment. lights. Note that no judgment is made within the judgment wait time LOWER LED L FAIL signal (WAIT TIME) after the start of the test. lights.

the tester shuts off the output and returns a PASS judgment. lights.

•A PASS signal is output for approx. 200 ms. However, if the PASS HOLD function is set to “HOLD,” the signal is continuously output until a STOP signal is input.

•An UPPER FAIL or LOWER FAIL signal is continuously output until a STOP signal is input.

•The FAIL and PASS buzzer volumes are adjustable. However, they cannot be adjusted individually, as they are set in common.

0.01 M Ω to 5000 M Ω [In the range of the maximum rated current or less]

UPPER, LOWER 0.01 ≤ R < 10.0 MΩ –– –– ± (2 % of setting + 3digit)

10.0 ≤ R < 50.0 MΩ –– ± (5 % of setting + 5digit) ± (2 % of setting + 3digit)

50.0 ≤ R < 100 MΩ –– ± (5 % of setting + 5digit) ± (2 % of setting + 3digit) 100 MΩ ≤ R < 200 MΩ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ± (2 % of setting + 3digit) 200 MΩ ≤ R < 500 MΩ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ± (2 % of setting + 3digit)

500 MΩ ≤ R < 1000 MΩ± (10 % of setting + 5digit) ± (5 % of setting + 5digit) ± (2 % of setting + 3digit) Judgement current = 1000 MΩ ≤ R < 2000 MΩ± (10 % of setting + 50digit) ± (5 % of setting + 50digit) –– test voltage 2000 MΩ ≤ R < 5000 MΩ± (10 % of setting + 100digit) ± (5 % of setting + 50digit) –– /(UPPER,LOWER)

[The humidity must be in the range of 20 % to 70 % R.H (no condensation permitted), and there must be no disturbance such as swinging of the test leadwires.] [The lower judgment requires a test duration of 0.5 s or more after the wait time has expired. It also requires a wait time of 1.0 s or morefor a lower judgment of 200 nA or less.]

0.5 s to 999 s (TIMER OFF function provided)

0.3 s to 10 s [TEST TIME > WAIT TIME]

Outputs an

Outputs a

PASS signal

TOS7200

Insulation Resistance Tester

Interface and Other Functions

REMOTE 6-pin mini-DIN connector on the front panel

SIGNAL I/O D-SUB 25-pin connector on the rear panel

No.Signal nameI/O Description of signal

1 PM0 I LSB *1 2 PM1 I *1 3 PM2 I *1 4 PM3 I MSB *1 5N.C 6N.C 7N.C 8N.C

9 STB I Input terminal for the strobe signal of the panel memor y 10 N.C 11 N.C 12 N.C 13 COM Circuit common (chassis potential) 14 HV ON O ON during a test or while a voltage remains between the output

15 TEST O ON dur ing a test 16 PASS O ON for approx. 0.2 seconds when PASS judgment is made, or

17 U FAIL O Continuously ON if an insulation resistance equal to or exceed-ing 18 L FAIL O Continuously ON if an insulation resistance equal to or falling 19 READY O ON during standby

20 N.C 21 START I Input terminal for the START signal 22 STOP I Input ter minal for the STOP signal 23 ENABLE I Remote control enable signal input terminal 24 N.C 25 COM Circuit common (chassis potential)

*1:1-digit BCD active LOW input

Panel memory’s selection signal input terminal Memory recall by latching this selection signal at the rise of the strobe signal

Input specifications

High-level input voltage Low-level input voltage Low-level input current Input time width 5 ms minimum

Output specifications

Output method Open collector output (4.5 V to 30 V DC) Output withstand voltage Output saturation voltage Maximum output current

ANALOG OUT Outputs a logarithmically compressed voltage corresponding

+ Vo = log (1 + Rx / 1MΩ)

COM Analog output-circuit common Accuracy ±(2 % of full scale)

RS-232C

Baud rate 9600 bps/19200 bps/38400 bps

Display 7-segment LED, 4-digit voltage display, 4-digit insulation

Memory function A maximum of 10 types of test conditions can be stored

Backup battery life 3 years or more (at 25 °C) TEST MODE

MOMENTARY A test is conducted only when the START switch is pressed. FAIL MODE Disables cancellation of FAIL judgment using a stop signal

DOUBLE ACTION

PASS HOLD Allows the time of holding PASS judgment to be set to

KEYLOCK Places the tester in a state in which no keystroke other

The optional remote controller RC01-TOS or RC02-TOS is connected to remotely control starting/stopping of a test (note that a DIN-mini DIN adapter is required).

For names and descriptions of connector signals.

[Pin Configuration for the

SIGNAL I/O Connector]

terminals

continuously ON while PASS HOLD is activated the upper resistance is detected, resulting in FAIL judgment below the lower resistance is detected, resulting in FAIL judg-ment

11 V to 15 V 0 V to 4 V

-5 mA maximum

30 V DC Approx. 1.1 V (at 25°C) 400 mA (TOTAL)

to the measured resistance value

where Rx = measured resistance value (1 M Ω: 0.30 V; 10 M Ω: 1.04 V; 100 M Ω: 2.00 V; 1000 M Ω: 3.00 V; 10000 M Ω or more: 4.00 V). Output impedance: 1 k Ω

D-SUB 9-pin connector on the rear panel (compliant with EIA-232-D) All functions other than the POWER switch and KEY-LOCK function are remotely controllable.

(data: 8 bits; parity: none; stop bit: 2 bits fixed)

resistance display, and 3-digit time display

in memory.

via remote control. Starts a test only when the STOP switch is pressed and the START switch is pressed within approximately a half-second.

0.2 s or HOLD.

than the START/STOP switch is accepted.

All input signals are active Low controlled. The input terminal is pulled up to +12 V using a resistor. Opening the input terminal is equivalent to inputting a high-level signal.

General Specifications

Environment Installation location Indoors and at altitudes up to 2000 m Warranty range Temperature 5 °C to 35 °C

Humidity 20 % to 80 % R.H (no condensation)

Operating range Temperature 0 °C to 40 °C

Humidity 20 % to 80 % R.H (no condensation)

Storage range Temperature -20 °C to 70 °C

Humidity 90 % or less R.H (no condensation) Power requirements Nominal voltage range

(allowable voltage range) (85 V to 250 V AC)

Power consumption At rated load Allowable frequency range

100 V to 240 V AC

30 VA maximum

47 Hz to 63 Hz Insulation resistance 30 M Ω or more (500 V DC) [AC LINE to chassis] Withstand voltage 1350 V AC for 1 minute, 10 mA or less [AC LINE to chassis] Earth continuity 25 A AC/0.1 Ω or less EMC A custom order Complied with the following standards model does not apply. IEC61326-1:1997-03/A1:1998-05 Electrical Equipment for Measurement, Control and Laboratory Use - EMC requirements Radiated Emissions Class A Conducted Emissions ClassA IEC61000-4-2:1995-01/A1:1998-01 Electrostatic discharge IEC61000-4-3:1995-02 Radiated, radio-frequency, electromagnetic field IEC61000-4-4:1995-01 Electrical fast transient/Burst IEC61000-4-5:1995-02 Surge IEC61000-4-6:1996-04 Conducted disturbances IEC61000-4-11:1994-06 Voltage dips, short interruptions and voltage variations Under following conditions

1. Used HV test leadwires TL08-TOS which is supplied.

2. No discharge occurs at outside of the tester.

3. Used the shielded cable which length is less than threemeters when the SIGNAL I/ O is used. Safety A custom order model does not apply. This instrument is designed to comply with the requirements of following standard for class I portable equip-ment and is for use in a pollution degree 2 environment. IEC61010-1:1990-07/A2:1995-07 Safety Requirements for Electrical Equip-ment for Measurement, Control, and Laboratory Use This equipment is designed to operate from overvoltage category II. Dimensions (max.) 215 (215) W x 66 (85) H x 230 (260) Dmm Weight Approx. 2 kg Accessories AC power cable 1 pc.

TL08-TOS high-voltage test leadwires (1.5 m) 1 set

Operation Manual 1 copy

External dimensional diagrams

MAX260

230

MAX85

MAX5

M AX120

215

TOS6200

Earth Continuity Tester

Pursuing to maximize an easy operation, stylish design of Earth Continuity Tester

TOS6200

Adopting the constant current method to apply Automated testing system Perfect feature for the Production line which requires reduced tact time

The TOS6200 tester is designed to perform the earth continuity tests required for class-I devices by safety standards such as IEC, EN, VDE, BS, UL, JIS, and the Electrical Appliance and Material Safety Low (Japan). Equipped with a new high-efficiency power supply, it is compact and lightweight, about half the size and weight of our conventional products, while achieving a large output of 150 VA. Use of the constant current method eliminates the need to reset test currents even in the face of fluctuating resistance values for the device being tested. The test duration can also be set from 0.3 s, making the tester suitable for production line testing, which requires reduced cycle time. This tester is also designed for ease of use, featuring a large, easy-toread display, memory capacity for storage of 100 types of test conditions, and incorporation of test conditions into programs to enable automatic testing. Standard GPIB and RS-232C interfaces allow the user to use PCs or other devices to control test conditions such as test current, resistance value for judgement, and test duration, and enables read-back of measured values and test results. The tester is also provided with test leads as standard and provides high cost effectiveness.

● Test current value: 3 to 30 A AC / Resistance value: 0.001 to 1.200Ω

● Offset cancelling function

● Stores 100 test conditions in memory

● Incorporates test conditions into program

● Contact Check function

● Equipped with standard GPIB and RS-

232C interfaces

● Equipped with standard test lead

[Pin Configuration for the

SIGNAL I/O Connector]

PM7 PM6 PM5

141516171819

PM4 PM3 PM2 PM1 PM0

TESTON TEST PASS UFAIL LFAIL READY

STB

N.C N.C N.C

COM

COM +24V

ENABLE

STOP

START

PROTECTION

987654321

10111213

202122232425

TOS6200

Earth Continuity Tester

Output block Current setting range (*1) 3.0 to 30.0 A AC

(With respect to resistance resulting in output power of the maximum rated Output or less and an output terminal voltage of 5.4 V or less)

Resolution 0.1A Accuracy ± (1% of setting + 0.2A)

Maximum rated output 150 VA (at the output terminals) Distortion factor 2% or less (with respect to 0.1 Ω pure resistance load of

10 A or greater)

Frequency 50/60 Hz, sine wave (selectable)

Accuracy ±200ppm

Open terminal voltage 6 Vrms or less Output method PWM switching method Output ammeter Measurement range 0.0 to 33.0 A AC Resolution 0.1A Accuracy ± (1% of reading + 0.2A) Response Mean value response/rms value display

(response time: 200 ms)

Holding function The current measured at the end of test is held during

the PASS or FAIL inteval Output voltmeter Measurement range 0.00 to 6.00 V AC Resolution 0.01V Accuracy ± (1% of reading + 0.02A) Response Mean value response/rms value display

(response time: 200 ms) Holding function The voltage measured at the end of test is held during

the PASS or FAIL inteval Ohmmeter Measurement range 0.001 to 1.200 Ω Resolution 0.001 Ω Offset cancel function 0.000 to 1.200 Ω (Offset ON/OFF function provided) Accuracy ± (2% of reading + 0.003 Ω) Holding function The resistance measured at the end of test is held during

the PASS or FAIL inteval Pass/fail judgement function Judgement system Window comparator system

•If a resistance value equal to or greater than the upper

reference value is detected, a FAIL determination is

returned.

•If a resistance value equal to or less than the lower

reference value is detected, a FAIL determination is

returned.

•If a resistance value has been judged as FAIL, the

tester shuts off the output and generates a FAIL signal.

•If the set time elapses without abnormalities, the tester

shuts off the output and generates a PASS signal. Setting range for the upper reference value (UPPER) Setting range for the lower reference value (LOWER)

0.001 to 1.200 Ω

Judgement accuracy ± (2% of UPPER + 0.003 Ω) Calibration Calibration is performed with the rms value of the sine

wave, using a pure resistance load. LED PASS Lights for approximately 0.2 sec when the measured

value has been judged as PASS. It is lit continuously

when the PASS holding time is set to HOLD.

UPPER FAIL Lights if a resistance value equal to or greater than the

upper reference value is detected and judged FAIL.

LOWER FAIL Lights if the resistance value equal to or less than the

.lower reference value is detected and judged FAIL. Buzzer •The buzzer sounds for approximately 0.2 sec if the

measured value has been judged as PASS.

•The buzzer sounds continuously under the following

condition:The measured value has been judged as PASS

when the PASS holding time is set to HOLD.

The measured value has been judged as UPPER FAIL.

The measured value has been judged as LOWER FAIL.

The buzzer volume for FAIL or PASS judgment are

adjustable. Note that it cannot be adjusted individually

since setting is shared with the setting for PASS. Time Test time Setting range 0.3 to 999 s Timer ON/OFF function is available.

Accuracy ± (100ppm of setting + 20ms)

Environment Installation Indoors and the altitude is less than 2,000 m

Warranty range Temperature 5° to 35°C Humidity 20% to 80% R.H (non condensing) Operating range Temperature 0° to 40°C Humidity 20% to 80% R.H (non condensing) Storage range Temperature -20° to 70°C Humidity 90% or less R.H (non condensing) Power requirement Allowable voltage range 100 V model : 85 to 132 V AC

100 V/200 V model : 85 to 132 V AC/170 to 250 V AC Power consumption At no load (READY) 100 V model : 70 VA or less

100 V/200 V model : 45 VA or less At rated load 100 V model : 450 VA max.

100 V/200 V model : 330 VA max. Allowable frequency range 45 Hz to 65 Hz Insulation resistance 30MΩ min. (500 V dc), between AC line and chassis Withstanding voltage 1350 V AC (1 second), between AC line and chassis Earth continuity 25 A AC/0.1 Ω max. EMC Complied with the following standards

IEC61362-1: 1997-03/A1:1998-05 Electrical Equipment for Measurement, Control and Laboratory Use - EMC requirements Radiated Emissions Class A Conducted Emissions Class A IEC61000-4-2:1995-01/A1:1998-01 Electro-static Discharge IEC61000-4-3:1995-02 Radiated, radio-frequency, electromagnetic field IEC61000-4-4:1995-01 Electrical fast transient / Burst IEC61000-4-5:1995-02 Surge IEC61000-4-6:1996-04 Conducted disturbances IEC61000-4-11:1994-06Voltage dips, short interruptions and voltage variations Under following conditions

1. Used test leadwires (TL11-TOS) which is supplied.

2. Used the shielded cable which length is less than three meters when the SIGNAL

I/O is used. Safety Complied with the following standards

IEC61010-1: 1990-09/A2:1995-07

Safety Requirements for Electrical Equipment for Measurement, Control and

Laboratory Use TOS6200 is designed so that it is connected to a power supply

of overvoltage category II as Class I equipment in environment of pollution degree 2. Physical dimensions (max) 430(450)W ✕ 88(140)H ✕ 270(345)Dmm Weight Approx. 9kg Accessories AC power cord 1 piece Test leadwire TL11-TOS 1 set Short bar 2 pieces (These are inserted between the OUTPUT and

SAMPLING terminals.) AC power fuse 2 pieces (2, including one spare in the fuse holder) Operation manual 1 copy

*1:Time limitation with respect to output

The heat radiation capacity at the output block of the tester is designed to be half the rated output, accounting for size, weight, cost, and other factors. Always use the tester within the limitation values given below. Use of the tester beyond these limits will cause the temperature of the output block to rise excessively, potentially tripping the internal protection circuit. In this case, suspend testing for approximately 30 minutes, then press the STOP switch. When temperatures fall to normal levels, the tester will revert to ready status.

Ambient temperature t (°C)

t ≤ 40°

Test current I (A) Quiescent time Maximum test duration

15 < I ≤ 30

Output time limitation

I ≤ 15 Not required Continuous output possible

Equal to or greater than test duration

30 minutes or less

External dimensional diagrams

MAX10

MAX455

430

MAX15

MAX35

MAX140

MAX345

270

Option

Remote Control Box

■RC01-TOS

[one-hand operation/dimensions: 200W × 70H × 39D mm]

Note:The optional Adapter DD-5P/6P (DIN to Mini DIN) is required for the connection with TOS7200

■RC02-TOS

[both-hands operation/dimensions: 330W × 70H × 39D mm] Accessory cable length: 1.5 m

Note:The optional Adapter DD-5P/6P (DIN to Mini DIN) is required for the connection with TOS7200

Buzzer Unit

■BZ01-TOS (for 100V AC)

* This can not be used with TOS6200, TOS9200/9201, TOS7200

High-Voltage Test Probe

■HP01A-TOS

[cable length: 1.8 m/max. operating voltage: 4 kV AC(RMS), 5kV DC ]

■HP02A-TOS

[cable length: 3.5 m/max. operating voltage: 4 kV AC(RMS), 5kV DC ] * This can not be used with TOS7200.

High-Voltage Test Lead

■TL01-TOS

[cable length: 1.5 m/max. operating voltage: 5 kV]

■TL02-TOS

[cable length: 3 m/max. operating voltage: 5 kV]

■TL03-TOS

[cable length: 1.5 m/max. operating voltage: 10 kV]

■TL06-TOS

[cable length: 0.5 m/max. operating voltage: 5 kV (for parallel connection of TOS9220/9221)]

■TL07-TOS

[cable length: 1.5 m/max. operating voltage: 5 kV (for TOS9220/9221)]

■TL08-TOS

[cable length: 1.5 m/max. operating voltage: 1 kV (for TOS7200)]

■HTL-2.5DH

[cable length: 1.5 m/max. operating voltage: 10 kV (for 149-10A)]

Warning Light Unit

■PL01-TOS (for 100V AC)

* This can not be used with TOS6200, TOS9200/9201, TOS7200

■PL02-TOS (for 24V DC)

* for TOS9200/9201

■TL04-TOS

[cable length: 1.5 m/max. operating voltage: 5 kV (for TOS1200, RL01-TOS)]

■TL05-TOS

[cable length: 1.5 m/max. operating voltage: 5 kV (for 149-10A, RL01-TOS)]

Low-Voltage Test Leads

■LTP-2

[cable length: 2 m/max. operating current: 30 A (for TOS6200)]

Warning Light Unit

■TL11-TOS

[cable length: 1.5 m/max. operating current: 30 A (for TOS6200)]

Option

Withstanding Voltage Tester Current Calibrator

■TOS1200

● Calibration of Leakage Current Detection Sensitivity

● Direct Reading of Error from Error Display Scale

● Ammeter Ranges

● Eliminates Need for Power Supply

● AC/DC Selection Switch

Specifications

Measuring Function

Measuring Ranges

Ammeter Scale Main scale: Direct-reading error

Ammeter Accuracy

Ammeter Indication

Load Resistance Range[mA] Resistance[kΩ] Range[mA] Resistance[kΩ]

0.5 2000 10 100 1 1000 20 50 2 500 50 20 5 200 100 10

Measurement of current values and error (%) for AC (50/60 Hz) and DC at a test voltage of 1000 V 8 ranges consisting of 0.5/1/2/5/10/ 20/50/100 mA along with values equal to 0.8 times the values of those ranges (for 1, 2, 4 and 8 steps)

display scale over a range of ±10% of the above full scale values Auxiliary scale: Ratio scale of 0 to

1.1 times the above full scale values (equivalent to 0% display of main scale when the ratio is equal to 1) Main scale: ±1% of reading Auxiliary scale: ±3% of full scale value DC/AC(sine wave rms value calibration of mean value response)

■149-10A

● Measurement of high voltages (AC/DC) of up to 10

● Large 41/2 digit LED display

● High measuring accuracy and input resistance

● Light weight of only 3.2 kg

● Compact design

● Excellent ease of maintenance

High-Voltage Digital Voltmeter

kV maximum.

Specifications Operating System Double integration system (sampling

cycle: 3 times/sec)

DC Voltage Measuring range: 0.500kV to

10,000kV Accuracy: ±(0.5% of reading + 0.03% of range) Input resistance: 1000 MΩ ± 2%

AC Voltage Measuring range: 0.500kV to

10,000kV Accuracy: ±(1% of reading + 0.05% of range) Frequency characteristics: 50/60 Hz (sine wave rms value display of mean value response)

Input resistance: 1000 MΩ ± 2% Power Requirements 100V±10%, approx. 10 VA Dimensions (MAX) 134W × 164H × 270D mm

(140W × 189H × 350D mm) Weight approx. 3 kg Accessories TL05-TOS high-voltage test lead: 1

HTL-2.5DH high-voltage coaxial

cable: 1

UL Resistance Load

■RL01-TOS

This device is described in section 125, paragraph 2-1B1 of UL1492. The RL01-TOS is a variable load resistor for checking the output voltage of withstanding voltage testers used in dielectric strength testing on production lines. (Complies with UL regulations including UL1270, UL1409 and UL1410.)

Specifications Resistors: 120, 159, 210, 279, 369, 489, 648, 858,

Resistance Accuracy +1%,-0% of nominal value when set

Maximum OperatingVoltage Maximum Overload Voltage

Dimensions (MAX) 200W × 100H × 260D mm

Weight approx. 2.6 kg Accessories TL04-TOS high-voltage test lead: 2

1,137, 1,500, 1,989 and 2,148 kW

to 120 kW , ±1% of nominal value when set to other values 1300 V (continuous rating) 1400 V for 5 seconds (application may not be repeated within 1 minute)

(210W × 120H × 295D mm)

TL05-TOS high-voltage test lead: 1

Allowed Input Time 0.5/1/2/5 mA ranges: Continuous

10/20/50/100 mA ranges: 60 sec. Max. 1/3 of duty cycle

Dimensions (MAX) 134W × 164H × 270D mm

(140W × 189H × 320D mm)

Weight approx. 3.5 kg Accessories TL04-TOS high-voltage test lead: 1

KIKUSUI ELECTRONICS CORP.

●Distributor:

KIKUSUI TOS9201, TOS9200, TOS9221, TOS9220, TOS8870A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual