Kikusui PWR400L, PWR800L, PWR1600L, PWR400M, PWR800M Setup Manual

...
PART NO. Z1-005-550, IA004953
Jan. 2017
Features
Setup Guide
400W Type 800W Type 1600W Type
PWR400L PWR800L PWR1600L PWR400M PWR800M PWR1600M PWR400H PWR800H PWR1600H
Thank you for purchasing the PWR regulated DC power supply se­ries.
The PWR Series are constant voltage/current automatic crossover power supplies that are capable of delivering voltages and currents in a wide operating range within the rated output power.
KIKUSUI ELECTRONICS CORP.
1-1-3, Higashiyamata, Tsuzuki-ku, Yokohama, 224-0023, Japan TEL: +81-45-593-0200 Fax: +81-45-593-7571
The contents of this manual may not be reproduced, in whole or in part, without the prior consent of the copyright holder. The specifications of this product and the contents of this manual are subject to change without prior notice.
• Power-factor improvement circuit The power-factor improvement circuit reduces the effects of har-
monic currents on the power line.
• High efficiency The high power conversion efficiency reduces the cost of power
and the cost of heat radiation design during system configura­tion.
• Communication functions Equipped with a digital remote control function through TP-BUS
(Twist Pair-BUS) communication (The total length of TP-BUS is 200 m). By combining with Kikusui’s PIA4800 Series Power Sup­ply Controller, systemization for applications such as an auto­matic tester is possible.
• Master-slave operation Output voltage or output current can be expanded by connect-
ing multiple power supplies of the same model in series (only on the L type) or in parallel. This feature allows slave units to be controlled from a single master unit.
WEBSITE
The newest version of the PWR manual can be downloaded from Download service of Kikusui website.
© 2012
http://www.kikusui.co.jp/en
Checking the Package Contents
Accessories
.
When you receive the product, check that all accessories are included and that the accessories have not been damaged during transporta­tion. If any of the accessories are damaged or missing, contact your Kikusui agent or distributor. The power cord varies depending on the type.
or
Plug:NEMA5-15 Rating:125Vac/10A [85-AA-0003]
The power cord that is provided varies depending on the destination for the product at the factory-shipment.
Power cord for the 400W/800W type
OUTPUT terminal cover
CD-ROM (1 pc.)
Plug:NEMA5-15 Rating:125Vac/10A [85-10-0740]
1 set [Q1-500-077]
or
Pulg: CEE7/7
Rating: 250Vac/10A [85-10-1070]
2 sets
M8 output terminal screws
Safety information (1 pc.)
or
Pulg: GB1002 Rating: 250Vac/10A [85-10-0790]
[M1-100-011]
[M5-101-007]
[M4-100-007]
Accompanying nuts: [M8-500-003] 2 pcs.
Accompanying screws A: [M3-112-015] 2 pcs.
Cable clamp: [P1-000-055] 1 pc. Fastening plate: [D6-750-001] 1 pc.
Accompanying screws B: [M3-112-017] 2 pcs.
EMI core: [96-01-0180] 1 pc.
Cable: [85-10-1010] 1 pc.
Power cord for the 1600W type (with cable clamp and no plug)
2 pcs.
[M3-112-026]
M4 output terminal screws
Setup Guide (This guide, 1 pc.) Quick Reference
1 pc.
[84-61-5102]
TP-BUS connector
English 1 pc. , Japanese 1 pc
These parts are installed in body.
2 pcs.
[M3-112-012]
M3 sensing terminal screws
1 pc. [M3-112-012]
1 pc. [M3-112-015]
M3 screws for chassis connection wire
1 pc.
[84-49-0110]
J1protection socket
1 pc.
[83-06-5060]
J1 lock lever
2 PWR Series Setup Guide
About the PWR Manual
The PWR manual is intended for users of the PWR regulated DC power supply series or persons teaching other users on how to operate them.
The manual assumes that the reader has knowledge about electrical aspects of regulated DC power supplies.
The PWR manual comprises the Setup Guide (this guide), the User’s Manual (Basic operation, External control, Parallel/Series operation, Maintenance, and Specifications), the Connecting & Programming Guide, the Quick Reference, and the Safety information.
The user's manual and the connecting & programming guide are pro­vided on the accompanying CD-ROM.
Adobe Reader is required to view the PDF files. Microsoft Internet Explorer or Google Chrome is required to view the HTML files.
Put the included CD-ROM into the CD-ROM drive. In a few moments, a start window will appear. If the start window does not appear, open the CD-ROM folder in Windows Explorer, and then double-click index.html to display the start window.
Every effort has been made to ensure the accuracy of the manual. How­ever, if you have any questions or find any errors or omissions, please contact your Kikusui agent or distributor.
If you find any misplaced or missing pages in the manual, it will be re­placed. If the manual gets lost or soiled, a new copy can be provided for a fee. To replace or purchase a manual, please contact your Kikusui agent or distributor. At that time, inform your agent or distributor of the “Part No.” written on the front cover of this manual.
In the manual, the PWR Series Regulated DC Power Supply is also re­ferred to as the PWR Series and the PWR.
The display illustration used in the manual may differ from the actual displays that appear on the PWR. The screen captures are merely ex­amples.
The PWR series is classified into three types depending on the output capacity. It is also classified into three types depending on the output voltage.
L type (80 V) M type (320 V) H type (650 V) 400W type PWR400L PWR400M PWR400H 800W type PWR800L PWR800M PWR800H
1600W type PWR1600L PWR1600M PWR1600H
The following markings are used in the explanations in the text.
WARNING Indicates a potentially hazardous situation which, if ig­nored, could result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if ignored, may result in damage to the product or other property.
- Note ­Indicates information that you should know.
SHIFT+switch name (marked in blue)
Indicates an operation in which a switch marked in blue is pressed while holding down the SHIFT switch.
C-x: x
The first two characters “C-” indicate a configuration setting, and the next one-digit number indicates the CONFIG parameter number. The character after the colon indicates the selected setting.
PWR Series Setup Guide 3
M
Output voltage [V]
Output current [A]
Ambient temp. [°C]
Output current [%]
(
e
Description of Operation
The PWR is a constant voltage/current regulated DC power supply that is capable of delivering voltages and currents in a wide oper­ating range within the rated output power. Figure shows the operat­ing area of the 400 W type.
A
the extended operating area. The extended operating area is valid only on the L type.
If the PWR is configured in way that satisfies the equation output voltage x output current ≤ rated output power, the PWR operates as a conventional constant voltage/current power supply.
If the PWR is configured in a way that satisfies the equation output voltage x output current > rated output voltage, the actual output is limited by the power limit (approx. 105% of the rated output power) and the output voltage or output current varies depending on the load value.
4 PWR Series Setup Guide
in the figure indicates the rated operating area, and B indicates
320
650
PWR400
PWR400M
80
Rated output poer (400W) line
PWR400
A
16
64
200
0
10
0
0
50
0
1.25 6.25
0
0.615 2
type only
L
B
25 40
PWR400
PWR400
PWR400
The output current must be derated with respect to the temperature at ambient temperatures greater than or equal to 45 ºC (30 ºC when operating in the extended operating area) on the L type and 40 ºC on the M/H type.
160
Rated output current)
100
Extended operating area
80
Rated operating area
0
10 20 4530 40 50
L type
M/H typ
Extended operating area (L type only)
v
a
Ambient temperature [°C]
(Rated output current)
Extended operating
Of the output current setting range of the PWR as illustrated in figure below, the range between the rated output current and the maximum output current (160 % of the rating) is the extended oper­ating area. The specifications of load fluctuation, input fluctuation, ripple/noise, and so on are not met in the extended operating area.
The extended operating area is divided into the continuous extend­ed operating area and the intermittent extended operating area.
oltage [V]
Output
80
50
16 10
Rated output voltage
Rated output power line
Rated output current
Continuous extended operating area
Intermittent extended operating are
Maximum output current
Rated operating area
50 10 20 25 30 40 50
10 20 40 50 60 80 100
20 40 80 100 120 160 200
Extended operating area
Output current [A]
PWR400L
PWR800L
PWR1600L
• Extended operating area Continuous output is possible. At ambient temperatures greater
than or equal to 30 ºC, the output current must be derated with respect to the temperature.
• Continuous extended operating area The output duration is limited. Guideline of the time duration of operation (When operating by
itself with no devices that generate heat around the PWR.)
Maximum Output Duration: 10 minutes Pause Duration: At least twice the output duration
When using the PWR in the extended operating area, pay attention to the ambient temperature, preset current, and output duration.
Output current [%]
160
Intermittent extended operating area
120
Continuous extended operating area
100
80
Rated operating area
0 10 20 4530 40 50
area
PWR Series Setup Guide 5
Precautions Concerning Installation
4
Connecting the Power Cord
This product cannot be used while it is on its side.
The feet on the side panel of the 1600 W type are for temporarily laying the unit on its side before carrying the unit by the handle.
Do not use or store the unit on its side as it may tip over.
Safety Precautions
There is a warning label affixed to the product. If this label tears or falls off, replace with a new label. If you need a new label, contact your Kikusui agent or distributor.
The power cord provided with the PWR varies depending on the output capacity type. For the procedure to connect the power cord, see the respective section for each type. This product is designed as an equipment of IEC Overvoltage Category II (energy-consuming equipment supplied from the fixed installation).
WARNING
Possible electric shock.
• This product is an IEC Safety Class I equipment (equipment with a protective conductor terminal). Be sure to ground the product to prevent electric shock.
• Connect the ground terminal to earth ground.
00W type left side panel
Label
800W type top side panel
Label
1600W type top panel
Label
6 PWR Series Setup Guide
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