Kikusui PLZ164WH, PLZ334WH, PLZ1004WH Setup Manual

PART NO. Z1-004-970, IB021883 Oct. 2015
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ELECRONIC LOAD PLZ-4WH Series
PLZ164WH PLZ334WH PLZ1004WH
The PLZ-4WH Series Electronic Load is a multifunctional system designed to offer the highest levels of reliability and safety. The electronic load contains a stable and high-performance current-con­trol circuit that enables high-speed load simulations. In addition, its CPU control feature works to improve operability and multifunctional capability. The high-precision current settings provide you with suf-
cient resolution. Because the electronic load comes standard with GPIB, RS232C, and USB communication functions, it can be easily
incorporated into a wide range of test and inspection systems.
Checking the Package Contents
When you receive the product, check that all accessories are in­cluded and that the product and accessories have not been dam­aged during transportation. If any of the accessories are damaged or missing, contact your Kikusui agent or distributor. We recommend that all packing materials be saved, in case the product needs to be transported at a later date.
Accessories
About the Manuals
The manuals for the PLZ-4WH Series include the Setup Guide (this
guide), the Quick Reference, the User’s Manual, and the Communi­cation Interface Manual.
The manuals are intended for users of the PLZ-4WH Series Elec­tronic Load and their instructors. Explanations are given under the presumption that the reader has knowledge of electronics and elec­tronic loads.
Setup Guide (This guide)
This guide is intended for rst-time users of the product. It gives
an overview of the product, connecting procedures, safety precau­tions, etc. Please read through and understand this guide before operating the product.
Quick Reference
The quick reference briey explains the panel description and the
basic operation of the product.
User’s Manual (PDF)
This manual provides an overview of the product, notes on usage,
and specications and explains how to connect the product, con­gure the product, operate the product, perform maintenance on
the product, and so on.
Communication Interface Manual (HTML, PDF)
This manual explains the remote control feature. Interface manual is written for readers with sufcient basic knowl-
edge of how to control instruments using a personal computer.
PDF and HTML files are included in the accompanying CDROM. Adobe Reader 9.2 or later is required to view the PDF les. Micro­soft Internet Explorer 9 or later is required to view the HTML les.
This manual has been prepared with the utmost care; however, if you have any questions, or note any errors or omissions, please contact Kikusui distributor/agent.
If you nd any incorrectly arranged or missing pages in manual, they
will be replaced. If the manual gets lost or soiled, a new copy can be provided for a fee. In either case, please contact Kikusui distributor/ agent, and provide the “Kikusui Part No.” given on the cover.
After reading, always keep the manual nearby so that you may refer to it as needed.
The power cord that is provided varies depending on the destination for the product at the factory-shipment.
or or
Plug: NEMA5-15 Rating: 125 Vac/10 A [85-AA-0004]
Power cord (1 pc.)
[Q1-500-085]
Load input terminal cover (1 pc.) Load input terminal cover screws (2 pc.)
Quick Reference (Japanese 1sheet, English 1sheet)
Setup Guide (This guide; 1 pc.)
CD-ROM (1 pc.)
Plug: CEE7/7 Rating: 250Vac/10 A [85-AA-0005]
[P2-000-228]
[M4-100-007]
Set of screws for the load input terminal (2 pairs)
Plug: GB1002 Rating: 250Vac/10 A [85-10-0790]
[M1-100-012]
[M5-101-007]
KIKUSUI ELECTRONICS CORP.
1-1-3, Higashiyamata, Tsuzuki-ku, Yokohama, 224-0023, Japan
TEL: +81-45-593-0200 Fax: +81-45-593-7571
Website
The newest version of the operation manual can be downloaded
from Download service of Kikusui website.
http://www.kikusui.co.jp/en
PLZ-4WH 1
Features
Safety Symbols
In addition to the high-performance constant-current, constant­resistance, constant-voltage, and constant-power modes, the PLZ­4WH Series Electronic Load offers a wide variety of other features.
Variable Slew Rate
The rise and fall slew rate of the current when the PLZ-4WH
switches at 2 % to 100 % (20 % to 100 % in M range) of the rated current in constant current mode is 0.8 A/μs (PLZ1004WH), which corresponds to fast rise and fall times of 50 μs (for all types).
This allows you to conduct accurate transient-response tests of DC power supplies and to accurately generate simulated wave­forms for use as dummy loads.
In constant current mode, the PLZ-4WH allows conguration us­ing slew rates (A/μs).
This allows you to optimize the voltage drop caused by the wire inductance that occurs when a load is switched or to optimize the
transient control of the equipment under test (such as a constant­voltage power supply).
Higher Precision Higher precision is offered for current settings. High resolution for minute current settings is provided using a
3-range conguration. (A 0.003 mA resolution is possible in the L
range of the PLZ164WH.)
Operability The PLZ-4W employs a large LCD. Measured values of voltage, current, and power at the load input
terminals are indicated at all times. The values are indicated using larger characters than other sections to improve visibility.
Coarse and ne adjustments using the rotary knob are useful for
setting values over a wide range. The easy-to-use memory function enables repetitive tests.
Sequence Function
User-defined sequence patterns can be saved to the internal memory.
Up to 10 normal sequence programs and 1 fast sequence pro­gram can be saved. Normal sequences can contain up to 256 steps, and the fast sequence can contain up to 1024 steps.
You can edit sequences easily from the large LCD.
Functions that are useful for battery discharge testing You can measure the time from when the load is turned on until
when it is turned off.
You can measure the time from the start of battery discharge to
the cutoff voltage (time measurement) by using this function in
conjunction with undervoltage protection (UVP).
In voltage measurement, the voltage immediately before the load turns off is measured. If you use the timer so that the load turns
off after a specied amount of time, you can measure the closed­circuit voltage after a specied time has elapsed since the start of
battery discharge (voltage measurement).
Load booster
To achieve large capacity at low cost, the PLZ1004WH comes with a load booster (PLZ2004WHB).
Using a single PLZ1004WH as a master unit, up to four load boosters can be connected in parallel (9 kW, 450 A maximum).
Standard-equipped GPIB, RS232C, and USB interfaces The PLZ-4WH comes standard-equipped with GPIB, RS232C,
and USB interfaces. It can be easily incorporated into a wide
range of test and inspection systems. When the interfaces are used with the sequence function, a vari-
ety of systems can be created.
For the safe use and safe maintenance of this product, the following
symbols are used throughout this manual and on the product. Note the meaning of each of the symbols to ensure safe use of the prod­uct. (Not all symbols may be used.)
or
DANGER
WARNING
CAUTION
Indicates that a high voltage (over 1000 V) is used
here.
Touching the part causes a possibly fatal electric shock. If physical contact is required by your work, start work only after you make sure that no voltage is output here.
Indicates an imminently hazardous situation which, if ignored, will result in death or serious injury.
Indicates a potentially hazardous situation which, if ignored, could result in death or serious injury.
Indicates a potentially hazardous situation which, if
ignored, may result in damage to the product and other property.
Shows that the act indicated is prohibited.
Indicates a general danger, warning, or caution.
When this symbol is marked on the product, see the relevant sections in this manual.
Protective conductor terminal.
Chassis (frame) terminal.
On (supply)
Off (supply)
In position of a bi-stable push control
Out position of a bi-stable push control
2 PLZ-4WH
Safety Precautions
The following safety precautions must be observed to avoid fire
hazards, electric shock, accidents, and other failures. Keep them in
mind and make sure to observe them.
Using the product in a manner that is not specied in this manual
may impair the protection functions provided by the product.
Users
ration e
Op
anual
M
Purpose
Input power
Cover
Grounding
Operation
Maintenance and Inspection
Adjustments and Repairs
This product must be used only by qualied personnel
who understand the contents of this operation manual.
If unqualied personnel is to use the product, be sure
the product is handled under the supervision of quali-
ed personnel (those who have electrical knowledge). This is to prevent the possibility of personal injury.
Never use the product for purposes other than the
product’s intended use.
This product is not designed or manufactured for
general home or consumer use.
Use the product within the rated input power volt-
age range.
For applying power, use the power cord provided.
(see page 4).
This product is designed as an equipment of IEC
Overvoltage Category II (energy-consuming equip­ment supplied from the xed installation).
Some parts inside the product may cause physical
hazards. Do not remove the external cover.
The rear panel may become hot during operation. If
you touch it, you may burn yourself.
This product is IEC Safety Class I equipment
(equipment with a protective conductor terminal). To prevent electric shock, be sure to connect the protective conductor terminal of the product to elec­trical ground (safety ground).
If a malfunction or abnormality is detected on the
product, stop using it immediately, and remove the power plug from the outlet or turn off the circuit
breaker of switchboard. Make sure the product is
not used until it is completely repaired.
Do not disassemble or modify the product. If you
need to modify the product, contact your Kikusui distributor/agent.
To prevent the possibility of electric shock, remove
the power plug from the outlet or turn off the circuit breaker of switchboard before carrying out mainte­nance or inspection.
Check periodically that there are no tears or breaks
in the power cord.
If the panel needs cleaning, gently wipe it using a soft
cloth with water-diluted neutral detergent. Do not use volatile chemicals such as benzene or thinner.
To maintain the performance and safe operation of
the product, it is recommended that periodic main­tenance, inspection, cleaning, and calibration be performed.
Kikusui service engineers will perform internal
service on the product. If the product needs adjust­ment or repairs, contact your Kikusui distributor/ agent.
Precautions Concerning Installation Location
Be sure to observe the following precautions when installing the
product.
Do not use the product in a ammable atmosphere.
To prevent the possibility of explosion or re, do not use the prod­uct near alcohol, thinner, or other combustible materials, or in an atmosphere containing such vapors.
Avoid locations where the product is exposed to high temperature
or direct sunlight.
Do not install the product near a heater or in areas subject to
drastic temperature changes.
Operating temperature range: 0 °C to 40 °C (+32 °F to +104 °F) Storage temperature range: -20 °C to 70 °C (-4 °F to +158 °F)
Avoid high humidity.
Do not install the product in high-humidity locations--near a boiler, humidier, or water supply.
Operating humidity range: 20 %rh to 85 %rh (no condensation) Storage humidity range: 0 to 90 %rh (no condensation)
Condensation may occur even within the operating humidity range. In such cases, do not use the product until the condensa­tion dries up completely.
Be sure to use it indoors.
This product is designed for safe indoor use.
Do not install the product in a corrosive atmosphere.
Do not install the product in a corrosive atmosphere or in environ­ments containing sulfuric acid mist, etc. This may cause corrosion of various conductors and bad contacts of terminals inside the power supply leading to malfunction and failure, or in the worst
case, a re.
Do not install the product in a dusty location.
Accumulation of dust can lead to electric shock or re.
Do not use the product where ventilation is poor.
The unit employs a forced air cooling system. Air is taken in from air inlet located on panels other than the rear panel and exhaust­ed from the air outlet on the rear panel. Secure adequate space around the unit to prevent the possibility of re caused by accu­mulation of heat.
Allow at least 20 cm of space between the air inlet/outlet and the wall (or obstacles). Hot air (approximately 20 °C higher than the ambient temperature) is exhausted from the air outlet. Do not place objects that are affected by heat near the air outlet.
Do not place objects on the product.
Placing objects on top of the product can cause failures (especially heavy objects).
Do not install the product vertically.
It may cause injury to the operator or damage to the product when
it falls down.
Do not install the product on an inclined surface or location sub-
ject to vibrations. The product may fall and break or cause personal injury.
Do not use the product in a location where strong magnetic or
electric elds are nearby or a location where large amount of dis­tortion and noise is present on the input power supply waveform. The product may malfunction.
Do not use the unit near highly sensitive measuring instruments
or transceivers. The noise generated by the unit may affect them.
Secure adequate space around the power plug.
Do not insert the power plug to an outlet where accessibility to the plug is poor. And, do not place objects near the outlet that would
result in poor accessibility to the plug.
It may cause injury to the operator or the damage to the product
when it falls down.
PLZ-4WH 3
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