Kikusui PAT350-22.8T, PAT20-400T, PAT250-32T, PAT40-100T, PAT60-67T Setup Manual

...
for the PAT1000-8T/PAT1500-5.3T
PART NO. Z1-005-610, IB025035
The newest version of the operation manual can be downloaded from Download service of Kikusui website.
Feb. 2018
Setup Guide
Regulated DC Power Supply PAT-T series
8kW type4kW type
PAT20-200T PAT40-100T PAT60-67T PAT160-25T
PAT20-400T PAT30-266T PAT40-200T PAT60-133T PAT80-100T PAT160-50T
8kW type (Custom model)
PAT1000-8T PAT1500-5.3T
Thank you for purchasing the PAT-T Series Regulated DC Power Supply.
The PAT-T Series is a low-noise, highly efficient Constant Voltage (CV)/ Constant Current (CC) automatic crossover power supply that employs a software switching system.
PAT250-32T PAT350-22.8T PAT500-16T PAT650-12.3T PAT850-9.4T
(SPEC21163)
(SPEC21164)
Checking the Package Contents
When you receive the product, check that all accessories are included and that the accessories have not been damaged during transportation. If any of the accessories are damaged or missing, contact your Kikusui agent or distributor. We recommend that you save all packing materials, in case the product needs to be transported at a later date.
Accessory
● 4 kW type/ 8 kW type
OUTPUT terminal cover [Q1-500-106]
Model of rated output 20 V to 850 V (2 sets)
OUTPUT terminal cover set
[M3-112-059]
Pins 30 pcs. [84-49-0100]
[M3-112-027]
[91-80-6940]
Chassis connection wire set (1 set)
* Chassis connection wire only
Pins 30 pcs. [84-49-0100]
PAT-T Series models
The PAT-T Series consists of the 4 kW type and 8 kW type. On the 4 kW type, you can select the input mode: single-phase input or three-phase input. The 8 kW type is three-phase input. The 8 kW type consists of the 200 V input model and 400 V input model (200 V input only for the PAT1000-8T/PAT1500-
5.3T).
Output power Model Input mode Rated voltage Input rating
4 kW type PAT20-200T Single-
PAT40-100T 40 V
PAT60-67T 60 V
PAT160-25T 160 V
8 kW type PAT20-400T Three-phase 20 V 200 V
PAT30-266T Three-phase 30 V 200 V
PAT40-200T Three-phase 40 V 200 V
PAT60-133T Three-phase 60 V 200 V
PAT80-100T Three-phase 80 V 200 V
PAT160-50T Three-phase 160 V 200 V
PAT250-32T Three-phase 250 V 200 V
PAT350-22.8T Three-phase 350 V 200 V
PAT500-16T Three-phase 500 V 200 V
PAT650-12.3T Three-phase 650 V 200 V
PAT850-9.4T Three-phase 850 V 200 V
PAT1000-8T Three-phase 1000 V 200 V PAT1500-5.3T Three-phase 1500 V 200 V
phase/ three-phase selectable
20 V 200 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
400 V
Protection cover 2 sets [84-49-0161]
Model of rated output 20 V to 850 V
J1/J2 connector kit
If necessary, attach to the product.
Heavy object warning label (1 pc.) [A8-900-153]
Setup Guide (1pc.)
Output terminal bolt set (2 sets) * Not included with the PAT1000-8T/PAT1500-5.3T
Rated voltage
Size M10 set M12 set M10 set M8 set
[1] M1-100-019 M1-100-027 M1-100-019 M1-100-013
[2] M5-101-008 M5-101-009 M5-101-008 M5-101-007 [3] M4-100-008 M4-100-009 M4-100-008 M4-100-007
Socket 2 pcs. [84-49-0160]
Protection cover 2 sets [84-49-0140]
Model of rated output 1000 V, 1500V
CD-ROM (1 pc.)
Safety information (1pc.)
Quick Reference (
[1]
[2]
x 2
[3]
4 kW type 8 kW type 20 V to 160 V 20 V, 30 V 40 V to 160 V 250 V to 850 V
Japanese: 1pc.,English: 1pc.)
Socket 2 pcs. [84-49-0160]
KIKUSUI ELECTRONICS CORP.
1-1-3 Higashiyamata, Tsuzuki-ku, Yokohama, 224-0023, Japan Tel: +81-45-482-6563 Fax: +81-45-482-6261
PAT-T series 1
Website
http://www.kikusui.co.jp/en
Features
About the PAT-T Documentation
The PAT-T Series is equipped with the following features.
• Reduction of harmonic current and power transmission loss
The power-factor improvement circuit reduces the effects of harmonic currents on the input power line. It also suppresses the peak current and reduces the power transmission loss.
• Master-Slave parallel operation
Up to five power supplies can be connected in parallel to expand.
• Output limit function
You can set the upper limit of current and voltage that is applied when setting the output. This function is used to prevent setting inappropriate value by mistake.
• Remote interface
Equipped with RS232C as standard. You can select the GPIB, USB or LAN interface as a factory option. The remote interface complies with IEEE 488.2 std 1992 and SCPI Specification
1999.0. Because the LAN interface complies with the LXI standard, the construction of a highly cost-effective system is possible.
High efficiency and low noise
The PAT is a highly efficient, low-noise power supply that employs a software switching system. High power conversion efficiency has reduced the rise in the internal temperature and has contributed to the productʼs compact and light design.
• Downsized input distribution device
The input distribution device (breaker) can be downsized, because the built-in power-factor improvement circuit reduces the required input current.
• Preset memory function of settings
Up to three output setting presets (combination of current and voltage) can be saved. You can simply select a preset to set the output without having to set the voltage and current every time you use the PAT.
• Output on/off delay function
You can set a delay until the output is actually turned on or off after turning the OUTPUT switch on or off. For example, this feature is useful if you want to turn the output on/off by setting a time offset according to the load characteristics.
• Selectable input power for the three-phase input mode or single-phase input mode (Only 4 kW type)
The input power mode can be switched from three-phase input to single-phase input or single-phase input to three-phase input by the CONFIG setting. In the single- phase input mode, output current is limited to 75 % of the rating of three-phase input mode.
Precautions Concerning Installation
• Avoid locations where the product is exposed to high temperature or direct sunlight.
Do not install the product near a heater or in areas subject to drastic temperature changes.
Operating temperature range: 0 C to +50 C (32 F to 122 F) Storage temperature range: -25 C to +70 C (-13 F to 158 F)
• Avoid humid environments.
Do not install the product in high-humidity locations–near a boiler, humidifier, or water supply. Operating humidity range: 20 %rh to 85 %rh (no condensation) Storage humidity range: 90 %rh or less (no condensation) Condensation may occur even within the operating relative humidity range. If this happens, do not use the product until the condensation dries up completely.
These manual is intended for users of the product or persons teaching other users on how to operate the product.
The manual assumes that the reader has knowledge about Power Supply.
You can view the PDF file using Adobe Reader 6.0 or later.
You can view the HTML file using Microsoft Internet Explorer 6.0 or later
The Operation Manual has been prepared with the utmost care; however, if you have any questions, or note any errors or omissions, please contact Kikusui distributor/ agent.
If you find any incorrectly arranged or missing pages in the manual, they will be replaced. If the manual gets lost or soiled, a new copy can be provided for a fee. In either case, please contact Kikusui distributor/agent, and provide the Kikusui Part No. given on the cover.
After reading, always keep the manual nearby so that you may
refer to it as needed.
Documentation Structure
■ User's manual (PDF)
The Userʼs manual is intended for first-time users of this product. It provides an overview of the product and notes on usage. It also explains how to configure the product, operate the product, perform maintenance on the product, and so on.
■ Setup Guide (This guide)
This guide is intended for first-time users of the product. It gives an overview of the product, connecting procedures, etc. Please read through and understand this guide before operating the product.
■ Quick Reference
The quick reference briefly explains the panel description and the basic operation of the product.
■ Safety information
This document contains general safety precautions for this product. Keep them in mind and make sure to observe them.
■ Communication Interface Manual (HTML, PDF)
This manual contains details about remote control.
Interface manual is written for readers with sufficient basic knowledge of how to control instruments using a personal computer.
2 PAT-T series
Notations used in the PAT-T manual
Contents of the Included CD-ROM
In this manual, the PAT-T Series regulated DC power supply is often simply referred to as "the PAT."
The word "PC" used in this manual is a generic term for personal computers and workstations.
The screen captures used in this manual may differ from the actual screens that appear on the PAT-T. The screen captures are merely examples.
The following markings are used in the explanations in the manual.
WARNING
Indicates a potentially hazardous situation which, if ignored, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if ignored, may result in damage to the product or other property.
- Note -
Indicates information that you should know.
- DESCRIPTION -
Explanation of terminology or operation principle.
(SHIFT+key name)
Indicates an operation in which a switch marked in blue is pressed while holding down the SHIFT key.
Put the included CD-ROM into the CD-ROM drive. In a few moments, a start window will appear. If the start window does not appear, open the CD-ROM folder in Windows Explorer, and then double-click index.html to display the start window.
Accompanying CD-ROM contains following the items.
• Driver
IVI-COMKI-VISA
• Operation Manual
User's Manual (PDF)
Communication Interface Manual (HTML)
Click the item you want to view to move to the corresponding page.
PAT-T series 3
AC INPUT terminal block
B t
P
Connecting the Power Cable
This product conforms to IEC Overvoltage Category II (energy­consuming equipment that is supplied from a fixed installation).
WARNING
Possible electric shock.
• Turn off the switchboard breaker before making the connection.
• This product is an IEC Safety Class I equipment (equipment with a protective conductor terminal). Be sure to ground the product to prevent electric shock.
• Connect the ground terminal to earth ground.
• Be sure to have a qualified engineer connect the power cable to the switchboard.
CAUTION
Inside the power supply, an appropriate protective circuit is connected to the input terminal. Be sure to connect the wires correctly by following the instruction for the connection.
Note
The POWER switch of the product can be used to disconnect the product from the AC line in an emergency. Provide adequate space around the POWER switch so that the POWER switch can be turned off at any time.
A power cable is not included with this product. Use a power cord that conforms to this productʼs rated AC input voltage and current.
The following specialized power cables (for the three-phase input) are available as options. The crimping terminals connecting to the PAT are already assembled. When you are wiring the switchboard, attach crimping terminals that match the screws of the switchboard.
Three-phase power cable
AC8-4P4M-M6C
Connecting the 4 kW type
WARNING
Possible electric shock. A maximum current of 17 A in the three-phase input mode and 22 A in the single-phase
input mode flows in the PAT at the rated load.
When switching the mode from the three-phase input mode to the single-phase input mode, Be sure to use the
appropriate type of power cable as specified following
instruction and refer to the connection procedure for the single-phase input mode.
[Q1-500-094]
Input terminal block cover set (1 set
Connection procedure the Three-phase Input Mode
U
V
W
(GND)
Power supply equipment
Neutral point
[M3-112-012]
U: Red
GND
(GND): Green
V: White
W: Black
(star connection)
U
V
W
N (Not used)
M6 screws
* When the power cable layout is in reverse direction, this terminal cover should be attached in the up-side down position.
Use this screw hole
Terminal block cover ( Three-phase input mode)
PAT
U
V
W
G
If you will not use one of the optional input power cords, prepare an appropriate power cable indicated below.
Type Input mode Cable Nominal cross-
4 kW type
8 kW type
When the PAT is shipped from the factory, terminal block cover
Single­phase input
Three-phase input
Three-phase input
Three-core PVC insulated cable for 600 Vac
Four-core PVC insulated cable for 600 Vac
sectional area
2
or more
5.5 mm
2
or more
3.5 mm
2
or more
8 mm (5.5 mm2 or more for 400 V model)
e sure to ground
he neutral point.
ower supply equipment
Voltages between U-V, V-W and W-U are 180 V to 250 V.
(delta connection)
U
V
W
Voltages between U-V, V-W and W-U are 180 V to 250 V.
PAT
U
V
W
G
is attached to the AC INPUT terminal block. Keep terminal block cover that you remove in a safe place. If you are not using a AC INPUT terminal block, attach the terminal block cover for safety reasons. If they are damaged or lost, contact your Kikusui agent or distributor.
4 PAT-T series
■ Connection procedure the Single-phase Input
GND
(GND)
(GND)
N
L
N
L
AC INPUT terminal block
M6 screws
Use this screw hole
Terminal block cover ( Single-phase input mode)
When the power cable layout is in reverse direction, this terminalcover should be attached in the up-side down position.
Input terminal block cover set (1 set)
P
P
Mode
WARNING
Possible electric shock. When connecting the input power in single-phase input mode, the voltage around 100 V to 150 V are applied to the U terminal (the terminal used for the three-phase input mode) on the input terminal board. When in single-phase input mode, be sure to connect the power cable to the L terminal and the N terminal, and connect the ground terminal (GND terminal) to earth ground.
U
V
W
(GND)
AC INPUT terminal block
U: Red
GND
(GND): Green
W: Black
V: White
M6 screws
Terminal block cover
ower supply equipment
Neutral point
200V input models: Voltage between U-V, V-W and W-U are 180 V to 250 V.
400V input models: Voltage between U-V, V-W and W-U are 360 V to 440 V.
ower supply equipment
Connection procedure
Check that the AC power supply meets the
1
nominal input rating of the product.
The voltage that can be applied is any of the nominal power supply voltages in the range of 200 Vac to 240 Vac. The frequency is 50 Hz or 60 Hz.
Check that the POWER switch is turned off.
2
Attach crimping terminals to the cable that are
3
appropriate for the PAT, and then connect the cable to the AC INPUT terminal block.
Attach crimping terminals to the switchboard end
4
of the power cable.
Attach crimping terminals that comply with the terminal screws on the switchboard.
Turn off the switchboard breaker.
5
Connect the power cable by matching the U, V, W,
6
and
(GND), or matching the L, N, and (GND)
terminal of the switchboard.
Connecting the 8 kW type
CAUTION
The PAT may be damaged. Do not connect a 400 V input model to a power line if the voltage between any of the lineʼs phase terminals and the ground in exceeds 254 Vac.
Check that the AC power line meets the nominal
1
input rating of the product.
A model with a nominal input rating of 200 Vac to 240 Vac can receive voltages within the range of 180 Vac to 250 Vac. 400 V input models (whose nominal input rating is 400 Vac) can receive voltages within the range of 360 Vac to 440 Vac. The frequency is 50 Hz or 60 Hz.
Check that the POWER switch is turned off.
2
Attach crimping terminals to the cable that are
3
appropriate for the PAT, and then connect the cable to the AC INPUT terminal block.
Attach crimping terminals to the switchboard end
4
of the power cable.
Attach crimping terminals that comply with the terminal screws on the switchboard.
(star connection)
U
V
W
N (Not used)
Be sure to ground the neutral point.
(delta connection)
U
V
W
Voltages between U-V, V-W and W-U are 180 V to 250 V.
PAT
U
V
W
G
PAT
U
V
W
G
[M3-112-012]
[Q1-500-047]
PAT-T series 5
Turn off the switchboard breaker.
5
Connect the power cable by matching the U, V, W,
6
and
(GND) of the switchboard.
Turning the Power On
Indicates the version
Firmware version
CAUTION
The CONFIG parameters can be configured so that the output is automatically turned on when the POWER switch is turned on. When this function is enabled, the PAT powers up with the output turned on even if the output was off when the PAT was turned off the last time. However, there is a possibility that a load may break, if you connect a different load and turn the POWER and output on simultaneously without changing the OVP and OCP settings to appropriate values.
Switching the phase input mode (Only 4 kW type)
On the 4 kW type, you can use CONFIG parameter CF31 to switch the input mode (single-phase input or three-phase input).
■ Three-phase input mode
The phase input mode is set for the three-phase input mode at the time of factory shipment. Therefore, when the power is turned on, the three-phase input mode is activated.
■ Single-phase input mode
, and the PAT will not be turned on.
particular, check that sufficient current capacity is available in the AC power line and the switchboard if you are using multiple PATs and turning on the POWER switches simultaneously.
If front panel display shows indicated the following after power­on, follow the corresponding remedy. If the remedy does not correct the problem, contact your Kikusui agent or distributor.
Panel display during and after power-on
Panel Display Cause and Remedy
SYS1 ERR
A V
SYS2 ERR
A V
CLR ABC
A V
CLR SET
A V
CLR CONF
A V
The PAT may have malfunctioned. Contact your Kikusui agent.
The calibration has not been completed normally. Recalibrate. If SYS2 ERR appears even after recalibration, the PAT may have malfunctioned. Contact your Kikusui agent.
Preset memories A, B, and C have been reset to factory default settings because the values were abnormal. To continue the operation, press any panel key.
The voltage and current calibration values have been reset to factory default settings, because the values were abnormal. To continue the operation, press any panel key.
The CONFIG settings have been reset to factory default values, because the values were abnormal. To continue the operation, press any panel key.
Turning the POWER switch off
Lower the POWER switch lever to turn it off.
When the POWER switch is turned off, the front panel display shows the characters indicated in the following figure for about 10 to 15 seconds.
C
A
RMT
B
OUTPUT
ALARM
PRESET
A V
CV
EXTEXT
LOCK
Turning the POWER switch on
Check that the power cable is correctly
1
connected.
Raise the lever and turn the POWER switch on.
2
Check the firmware version on the front panel
3
display.
The voltmeter and ammeter show the PAT firmware version for approximately 1 second. The measuring value will be shown after the firmware version is displayed.
C
A
OUTPUT
ALARM
PRESET
A V
If the POWER switch is turned on for the first time after purchasing the PAT, the PAT starts up in a factory default condition.
An inrush current flows up to 100 Amax. (40 Amax. for 400 V input model) when the POWER switch is turned on. In
RMT
B
EXTEXT
LOCK
The PAT stores the panel settings (excluding output on/off condition) immediately before the POWER switch is turned off. For these items, the PAT starts up using the settings that existed when the POWER switch was turned off the last time.
If the POWER switch is turned off immediately after changing the settings, the last settings may not be stored.
CAUTION
When turning the POWER switch off and then back on, allow at least 10 seconds (40 seconds for 400 V input model) after the fan stops. Repeated ON/OFF of the POWER switch at short intervals can cause damage to the inrush current limiter or shorten the service life of the POWER switch and the internal input fuse.
6 PAT-T series
Connecting the Load
Note that the output will become unstable if the following types of loads are connected.
• Load with peaks and pulse-shaped current
• Load that generates reverse current to the power supply
• Load with accumulated energy
Load Cable
WARNING
To prevent the possibility of fire.
Use a load cable with sufficient current capacity with respect to the rated output current of the PAT.
• The output terminal and its area nearby gets very high
temperature, use the cable with sufficient an allowable
temperature higher than 85 C of the covering materials.
Possible electric shock.
• Use a load cable with
a higher voltage rating than the
isolation voltage of the PAT. For the isolation voltage
of each model, see "Specifications."
Nominal cross-sectional area of cables and allowable currents
Model of rated output 20 V to 850 V
Connection preparation
After the installation of the OUTPUT terminal cover for the output terminal, the portion of the terminal cover is on top of the sensing terminal. In case the remote sensing is used, install the OUTPUT terminal cover after wiring of the sensing cable.
OUTPUT terminal cover
The portion of sensing terminal is covered by its plastic terminal cover.
How to use the OUTPUT terminal cover for the output terminal
Cut the sleeve of the OUTPUT terminal cover for the appropriate size of the load cable which goes through its OUTPUT terminal cover.
Nominal cross­sectional area [mm2]
2 14 (2.08) 27 10
3.5 12 (3.31) 37 -
5.5 10 (5.26) 49 20 8 8 (8.37) 61 30 14 6 (13.3) 88 50 22 4 (21.15) 115 80 30 2 (33.62) 139 ­38 1 (42.41) 162 100 50 1/0 (53.49) 190 ­60 2/0 (67.43) 217 ­80 3/0 85.01 257 200 100 4/0 107.2 298 ­125 - - 344 ­150 - - 395 300 200 - - 469 400
* Excerpts from Japanese laws related to electrical equipment.
AWG (Reference
cross-sectional area) [mm2]
Allowable current * [A] (Ta = 30 C, 86 F)
Kikusui­recommended current (A)
Connecting to the Output terminal
WARNING
Possible electric shock.
• Be sure to turn the POWER switch off before touching the output terminal.
• Be sure to attach the OUTPUT terminal cover after wiring the load.
Ø10
Ø10 Line
Ø20
Ø30
Ø36
Ø20 Line Ø30 Line Ø36 Line
Cut the OUTPUT terminal cover of the load cable.
Connection procedure
Turn the POWER switch off.
1
Using the chassis connection wire set that comes
2
with the package, connect the chassis terminal to either the negative or positive DC output terminal.
The output terminal has a hole used to connect the chassis connection cable that comes with the package.
Screw
4 kW type 8 kW type
Rated voltage
Size M10 set M12 set M10 set M8 set
20 V to 160 V 20 V, 30 V 40 V
Chassis connection wire
to 160 V
250 V to 850 V
PAT-T series 7
OUTPUT terminal cover set (1set)
Connecting the Load (Contʼd)
connection wire
Screw (M3)
Pull out the load cables through the
Attach crimping terminals to the load cable.
3
The output terminal has a hole for connecting the load cable. Attach the crimping terminal that matches the bolt used.
Insert the load cable through the OUTPUT
4
terminal cover.
Connect the load cable on the rear panel.
5
Insert the bolt for the positive (+) terminal from right side, and the negative (-) terminal from left side as you face, then fix it using the nut and spring washers. Connect the load cable straight forward (vertical angle against the surface of the output terminal).
Spring washer
Bolt
Install the OUTPUT terminal cover on the rear
6
panel.
Uses the attached screws to install the OUTPUT terminal cover firmly and make sure they are not loosen.
Crimp terminal
OUTPUT terminal cover
Nut
Connection procedure
Turn the POWER switch off.
1
Using the chassis connection wire that comes
2
with the package, connect the chassis terminal to either the negative or positive DC output terminal.
Connect to the output terminal using the screws fixed on the rear panel.
Screw (M4)
Screw (M4)
Chassis
Attach crimping terminals to the load cable.
3
Attach crimping terminals that are appropriate for the output terminals (M4).
Attach load cable to the OUTPUT terminal block.
4
OUTPUT terminal cover
Screw
OUTPUT terminal cover
Model of rated output 1 000 V and 1 500 V
When the PAT is shipped from the factory, terminal block cover is attached to the OUTPUT terminal block. Keep terminal block cover that you remove in a safe place. If you are not using a OUTPUT terminal block, attach the terminal block cover for safety reasons. If they are damaged or lost, contact your Kikusui agent or distributor.
[Q1-500-217]
[M3-112-012]
Screw (M4)
Crimp terminal (M4)
Attach OUTPUT terminal cover to the OUTPUT
5
terminal block.
Uses the attached screws to install the OUTPUT terminal cover firmly and make sure they are not loosen.
cuts located on the left and right sides of the OUTPUT terminal cover.
Screw (M3)
8 PAT-T series
■ Trademarks
Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries.
Other company names and product names used in this manual are generally trademarks or registered trademarks of the respective companies.
■ Copyright
Reproduction and reprinting of this operation manual, whole or partially, without our permission is prohibited.
Both unit specifications and manual contents are subject to change without notice.
© 2012
10
环境保护
Environment-friendly Use Period
使用期限
该标记为适用于在中华人民共和国销售的电子信息产品的环境保 护使用期限。
只要遵守有关该产品的安全及使用注意事项,从制造年月起计算, 在该年度内,就不会对环境污染、人身、财产产生重大的影响。
产品的废弃请遵守有关规定。 产品的制造年月可以在以下网址中确认。
http://www.kikusui.co.jp/pi/
有毒有害物质或元素名称及含有標示
Name of hazardous materials and symbol of element in the
equipment and quantity
有毒有害物质或元素
多溴联 苯
Cr(VI)
PBB
多溴二 苯醚
PBDE
部件名称
Name of part
印刷电路板组装品
PCB assemblies
内部接线
Internal wirings
外壳
Enclosure
底盘组装品(含变压器)
Chassis assy (xfrs included)
辅助设备
Accessories
Hazardous material and symbol of element
铅Pb汞Hg镉Cd六价铬
× ×
×
×
× ×
×
本表格依据 SJ/T 11364 的规定编制。
该部件所有均质材料的有毒有害物质的含量不超过 GB/T 26572 标准
:
所规定的极限值要求。
×
该部件至少有一种均质材料的有毒有害物质的含量超过 GB/T 26572
:
标准所规定的极限值要求。
PAT-T series 9
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