Kikusui PAS 10-70, PAS 160-2, PAS 20-36, PAS 40-18, PAS 20-18 User Manual

...

Part No. IA005084

Jan. 2017

USER’S MANUAL

Regulated DC Power Supply PAS Series

PAS 10-35 PAS 20-18 PAS 40-9 PAS 60-6

PAS 80 -4.5 PAS 160-2 PAS 320-1 PAS 500-0.6

PAS 10-70 PAS 20-36 PAS 40-18 PAS 60-12

PAS 80 -9 PAS 160-4 PAS 320-2 PAS 500-1.2

PAS 10-105 PAS 20-54 PAS 40-27 PAS 60-18

PAS 80 -13.5 PAS 160-6 PAS 320-3 PAS 500-1.8

350W Type

700W Type

1000W Type

About the Documentation

These manuals are intended for users of the Regulated DC Power Supply and their instructors. It is assumed that the r ea der has knowledge about electrical aspects of regulated DC power supplies.

Documentation Structure

User’s manual (This manual, PDF)

This manual is intended for first-time users of this product. It provides an overview of the product and notes on usage. It also explains

o configure the product, operate the

how t product, perform maintenance on the product, and so on.

To effectively use the product features, read this man

ual from beginning to end. This manual is designed to be read from beginning to end. We recommend that you read it thoroughly before using this product for the first time. If you forget how to use the product or if a problem occurs, we recommend that you refer to this manual again.

Setup Guide

This guide is intended for first-time users of the product. It gives an overview of the product, connecting procedures, etc. Please read through and understand this guide before operating the product.

Quick Reference

The quick reference briefly explains the panel description and the basic operation of the product.

Connecting & Programming Guide (HTML, PDF)

This manual contains details about remote control.

This is written for readers with sufficient basic knowledge of how to control instruments using a personal computer.

Safety information

This document contains general safety precautions for this product. Keep them in mind and make sure to observe them.

If you find any misplaced or missing pages in the manuals, they will be replaced. If the manual gets lost or soiled, a new c op y ca n be provided for a fee. To replace or purchase a manual, please contact your Kikusui agent or distributor. At that time, inform your agent or distributor of the “Part No.” written on the front cover of this manual.

Every effort has been made to ensure the

racy of this manual. However, if you have

accu any ques please contact your Kikusui agent or distributor.

After you have finished reading this manual, store it any time.

tions or find any errors or omissi on s,

so that you can use it for reference at

Firmware versions that this manual covers

This manual covers firmware versions 1.0X. When contacting us about the product, please provide us with:

The model (marked in the top section of the front panel)

The firmware version (see page P-1)

The serial number (marked on the rear panel)

Trademarks

Microsoft, Windows, and Visual Basic are registered trademarks of Microsoft Corporation in the United States and/or other countries.

All company names and product names used

s manual are trademarks or registered

in thi trademarks of their respective companies.

Copyrights

The contents of this manual may not be reproduced, in whole or in part, without the prior consent of the copyright holder.

The specifications of this product and the content

s of this manual are subject to change

without prior notice.

PDF and HTML are included on attached CD- ROM.

Adobe Reader is required to view the PDF files. Microsoft Internet Explorer or Google Chrome is required to view the HTML files.

Indicates that a high voltage (over 1,000 V) is used here. Touching the part causes a possibly fatal electric shock. If physical contact is required by your work, start work only after you make sure that no voltage is output here.

Indicates an imminently hazardous situation which, if ignored, will result in death or serious injury.

Indicates a potentially hazardous situation which, if ignored, could result in death or serious injury.

Indicates a potentially hazardous situation which, if ignored, may result in damage to the product and other property.

Shows that the act indicated is prohibited.

Is placed before the sign “DANGER,” “WARNING,” or “CAUTION” to emphasize these. When this symbol is marked on the product, see the relevant sections in this manual.

Indicates a protective conductor terminal.

Indicates a chassis(frame) terminal.

WARNING

COUTION

DANGER

Safety Symbols

For the safe use and safe maintenance of this product, the following symbols are used throughout this manual and on the product. Understand the meanings of the symbols and observe the instructions they indicate (the choice of symbols used depends on the products).

PASSERIES SafetySymbols I

Safety Precautions

Operation

Manual

Line Voltage

The following safety precautions must be observed to avoid fire hazard, electrical shock, accidents, and other failures. Keep them in mind and make sure that all of them are observed properly. Using the product in a manner that is not specified in this manual may impair the protection functions provided by the product.

Users

• This product must be used only by qualified personnel who understand the contents of this manual.

• If it is handled by disqualified personnel, personal

may result. Be sure to handle it under

injury supervision of qualified personnel (those who have electrical knowledge.)

• This product is not designed or produced for home- use or use by

Purposes of use

• Do not use the product for purposes other than those described in the manual.

general consumers.

Input power

• Use the product with the specified input power voltage.

• For applying power, use the AC power cord prov

ided. Note that the provided power cord is not use with some products that can switch among different input power voltages or use 100 V and 200 V without switching between them. In such a case, use an appropriate power cord. For details, see the relevant page of this manual.

II SafetyPrecautions PASSERIES

Cover

GNL

• There are parts inside the product which may cause physical hazards. Do not remove the external cover.

Installation

• When installing products be sure to observe "1.2 Precautions for installation" described in this manual.

• To avoid electrical shock, connect the protective

nd terminal to electrical ground (safety ground).

grou

• When applying power to the products from a switch

board, be sure work is performed by a qualified and licensed electrician or is conducted under the direction of such a person.

• When installing products with casters, be sure to lock the casters.

Relocation

• Turn off the power switch and then disconnect all cables when relocating the product.

• Use two or more persons when relocating the pro

duct which weights more than 18 kg. The weight of the products can be found on the rear panel of the product and/or in this manual.

• Use extra precautions such as using more people when re including inclines or steps. Also handle carefully when relocating tall products as they can fall over easily.

• Be sure the manual be included when the product is reloca

locating into or out of present locations

ted.

PAS SERIES Safety Precautions III

Operation

Check?

• Check that the AC input voltage setting and the fuse rating are satisfied and that there is no abnormality on the surface of the AC power cord. Be sure to unplug the AC power cord or stop applying power before checking.

• If any abnormality or failure is detected in the products

, stop using it immediately. Unplug the AC power cord or disconnect the AC power cord from the switchboard. Be careful not to allow the product to be used before it is completely repaired.

• For output wiring or load cables, use connection es with larger current capacity.

cabl

• Do not disassemble or modify the product. If it must

be modif

ied, contact Kikusui agent/distributor.

Maintenance and checking

• To avoid electrical shock, be absolutely sure to

unplug the AC power cord or stop applying power before performing maintenance or checking.

• Do not remove the cover when performing

maintena

nce or checking.

• To maintain performance and safe operation of the

product,

it is recommended that periodic maintenance, checking, cleaning, and calibration be performed.

Service

• Internal service is to be done by Kikusui service engineers. If the product must be adjusted or repaired, contact Kikusui agent/distributor.

IV Safety Precautions PAS SERIES

Safety Symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I

Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - II

Preface

About this manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - P-1 Outline of the PAS series - - - - - - - - - - - - - - - - - - - - - - - - - - - P-2 Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - P-3

Chapter1 Setup

1.1 Checking at unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1

1.2 Precautions for installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3

1.3 Connecting the AC power cord- - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3

Chapter2 Before Using the Unit

2.1 Inrush Current - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

2.2 Load - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

2.2.1 When Load Current Has Peaks or Is Pulse-Shaped- - - - - - - - - - 2-1

2.2.2 When the Load Generates a Reverse Current to the Power Supply2-2

2.2.3 When the Load Has Accumulated Energy Such as Batteries - - - 2-3

2.3 CV Power Supply and CC Power Supply - - - - - - - - - - - - - - - - - - - - 2-4

2.4 Alarm- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7

2.5 Grounding the Output Terminal - - - - - - - - - - - - - - - - - - - - - - - - - 2-10

Chapter3 Basic Operation

3.1 Turning on the Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

3.2 Basic Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2

3.2.1 Setting the Output- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-3

3.2.2 Setting the OVP (Overvoltage Protection) Trip Point - - - - - - - - 3-4

3.2.3 Setting the OCP (Overcurrent Protection) Trip Point - - - - - - - - 3-6

3.2.4 Unit Configuration (CONFIG) - - - - - - - - - - - - - - - - - - - - - - - 3-7

3.2.5 Using the Unit as a Constant Voltage Power Supply- - - - - - - - 3-11

3.2.6 Using the Unit as a Constant Current Power Supply- - - - - - - - 3-12

3.3 Connecting the Load- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13

3.3.1 Load Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13

3.3.2 Connecting to the Output Terminals - - - - - - - - - - - - - - - - - - 3-15

3.4 Switching the Power Display - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18

3.5 LOCK Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-19

3.6 Remote Sensing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-19

PASSERIES V

Chapter4 Remote Control

4.1 Analog Remote Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-1

4.1.1 About the J1 Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2

4.1.2 Controlling the Output Voltage Using External Voltage - - - - - -4-5

4.1.3 Controlling the Output Voltage Using External Resistance- - - - -4-8

4.1.4 Controlling the output current using external voltage - - - - - - - 4-11

4.1.5 Controlling the Output Current Using External Resistance- - - - 4-14

4.1.6 Controlling the Output ON/OFF Using External Contact - - - - - 4-17

4.1.7 Controlling the Output Shutdown Using External Contact - - - - 4-19

4.2 Remote Monitoring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-21

4.2.1 External Monitoring of the Output Voltage and Output Current 4-21

4.2.2 External Monitoring of the Operation Mode - - - - - - - - - - - - - 4-22

4.3 Digital Remote Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-23

4.3.1 Connecting of the Power Supply Controller and Device messages

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-23

Chapter5 Parallel and Series Operation

5.1 Master-Slave Series Operation - - - - - - - - - - - - - - - - - - - - - - - - - - -5-2

5.1.1 Functions during Master-Slave Series Operation - - - - - - - - - - -5-2

5.1.2 J1 Connector Connection (Series Operation) - - - - - - - - - - - - - - 5-4

5.1.3 Load Connection for Series Operation - - - - - - - - - - - - - - - - - -5-5

5.1.4 Master-Slave Series Operation Setup - - - - - - - - - - - - - - - - - - -5-6

5.1.5 Master-Slave Series Operation Procedure - - - - - - - - - - - - - - - - 5-7

5.2 Master-Slave Parallel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8

5.2.1 Functions during Master-Slave Parallel Operation - - - - - - - - - -5-8

5.2.2 J1 Connector Connection (Parallel Operation) - - - - - - - - - - - - 5-10

5.2.3 Load Connection for Parallel Operation - - - - - - - - - - - - - - - - 5-11

5.2.4 Master-Slave Parallel Operation Setup - - - - - - - - - - - - - - - - - 5-13

5.2.5 Master-slave parallel Operation Procedure - - - - - - - - - - - - - - 5-14

Chapter6 Names and Functions of Controls

6.1 Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

6.2 Rear Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-5

Chapter7 Maintenance

7.1 Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1

7.1.1 Cleaning the Panels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1

7.1.2 Cleaning the Dust Filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2

7.2 Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8

7.3 Calibration- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-8

7.3.1 Test Equipment Required - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8

VI PAS SERIES

7.3.2 Environment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-9

7.3.3 Calibration Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10

7.3.4 Calibration Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-11

7.4 Malfunctions and Causes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-17

Chapter8 Specifications

Common Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2 350W Type Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - 8-8 700W Type Specifications - - - - - - - - - - - - - - - - - - - - - - - - - 8-14 1 000W Type Specifications - - - - - - - - - - - - - - - - - - - - - - - - 8-20

Index

PAS SERIES VII

This page has been intentionally left blank.

VIII PAS SERIES

Preface

V W

A W

OUTPUT

VOLTAGE

CURRENT

CONFIG

SET

ADDRESS

LOCK

COARSE/FINE

OVP

PWR DSPL

OCP

SHIFT

ON

OFF

ALM

REGULATED DC POWER SUPPLY

PAS10-35

0-10V 35A

V W

A W

OUTPUT

VOLTAGE

CURRENT

CONFIG

SET

ADDRESS

LOCK

COARSE/FINE

OVP

PWR DSPL

OCP

SHIFT

O N

OFF

ALM

REGULATED DC POWER SUPPLY

PAS10-70

0-10V70A

V W

A W

OUTPUT

VOLTAGE

CURRENT

CONFIG

SET

ADDRESS

LOCK

COARSE/FINE

OVP

PWR DSPL

OCP

SHIFT

O N

OFF

ALM

REGULATED DC POWER SUPPLY

PAS80-13.5

0-80V13.5A

About this manual

The PAS series is classified into three types depending on the output capacity.

This manual describes the following models.

350W type

PAS10-35, PAS20-18, PAS40-9, PAS60-6, PAS80-4.5 PAS 1 6 0-2 , PAS3 2 0- 1, PA S 500 - 0 .6

700W type

PAS10-70, PAS20-36, PAS40-18, PAS60-12, PAS80-9 PAS160-4, PAS320-2, PAS500-1.2

1000W type

PAS10-105, PAS20-54, PAS40-27, PAS60-18, PAS80-13.5, PAS160-6, PAS320-3, PAS500-1.8

For details on the Power Supply Controller, see the operation manual of the respective product. For connection to a Power Supply Controller and device messages. refer to the “Connecting & Programming Guide” [Index.html] in the CD-ROM.

Applicable firmware version of the PAS

This manual applies to PASs with firmware version 1.0x.

When contacting us about the product, please provide us the version number and the manufacturing number that is affixed to the rear panel.

For the procedure for checking the version, see "3.1 Turning on the Power" .

PAS SERIES Preface P-1

Outline of the PAS series

The PAS series is a regulated DC power supply with a constant voltage/current automatic crossover function utilizing a switching regulator system. It is equipped with communication functions.

■ Features

wer-factor improvement circuit

The power-factor improvement circuit reduces the effects of har-

nic current

High efficiency

The high power conversion efficiency reduces the cost of power and the cost of heat radi

Communication functions

Equipped with a digital remote control function through TP-BUS

wist Pa

By combining with Kikusui's PIA4800 Series Power Supply Controller, systemization for applications such as an automatic tester is possible.

Master-slave operation

Output voltage or output current can be expanded by connecting mul-

ple power su

ti controlling them with a single master device.

s on the power line.

ation design du

ir-BUS) communication. (Total length of TP-BUS is 200 m.)

pplies of the same model in series or in parallel and

ring system configuration.

P-2 Preface PAS SERIES

Options

KRA150 Milli rack JIS standard

460

480

460(18.11)

482(18.98)

149

24.5

100

57(2.24)

260(10.24)

260

37.75

(1.49)

KRA3 Inch rack EIA standard

Unit: mm (inch)

NOTE

Below are options available for the PAS series.

For details on the options, contact your Kikusui agent or distributor.

Rack adapter

132.5(5.22)

Fig.P-1 Rack adapter

For information on rack adapter mounting, see the KRA3 or KRA150 operation manual.

Remove the handle and rubber feet before you mount the PAS series to a rack.

We recommend that you keep all pieces that you have removed from the PAS series. You will need these pieces if you remove the PAS series from the rack adapter.

If you remove the PAS series from the rack, re-attach the original rubber feet.

• To reinstall the handle that has been removed, use screw locking agent (e.g., 1401B by ThreeBond International, Inc.) to prevent screws from loosening.

PASSERIES Preface P-3

Analog Remote Control Connector Kit (OP01-PAS)

Component Quantity

Socket 1 pc.

Pins 10 pcs.

Protection cover 1 set

Chassis connection wire 1 pc.

A kit for connecting to the J1 connector on the rear panel.

Fig.P-2 Analog remote control connector kit

P-4 Preface PAS SERIES

Chapter. 1 Setup

Operation Manual

Accessories

AC power cord

NOTE

This chapter describes the necessary procedure from unpacking to preparation before use.

1.1 Checking at unpacking

When you receive the product, check that all accessories are included and that the accessories have not been damaged during transportation.

If any of the accessories are damaged or missing, contact your Kikusui agent /distributor.

Fig.1-1 Packing/Unpacking (example for 700W type)

• We recommend that all packing materials be saved, in case the product needs to be transported at a later date.

PAS SERIES Setup 1-1

Plug：NEMA5-15 Rating：125 Vac/10A [85-AA-0003]

Pulg: CEE7/7

Rating: 250 Vac/10A [85-10-1070]

Pulg: GB1002 Rating: 250 Vac/10A [85-10-0790]

or or

Power cord for the 350W/700W type (approx. 2.5 m)

The power cord that is provided varies depending on the destination for the product at the factory-shipment.

Power cord for the 1000W type (with cable clamp, no plug and approx. 2.5 m)

Cable clamp: [P1-000-055] 1 pc.

Fastening plate: [D6-750-001] 1 pc.

Cable: [85-10-1010] 1 pc.

EMI core: [96-01-0180] 1 pc.

Accompanying screws B: [M3-112-017] 2 pcs.

Accompanying screws A: [M3-112-015] 2 pcs.

Accompanying nuts: [M8-500-003] 2 pcs.

For products with CE Marking (CE mark on the top cover), an EMI core [96-01-0180] is embedded in the AC power cord.

M8 output terminal screws

2 sets

OUTPUT terminal cover

[M1-100-011]

[M5-101-007]

[M4-100-007]

1 set [Q1-500-077]

M4 output terminal screws

2 pcs.

[M3-112-026]

TP-BUS connector

CD-ROM (1 pc.)

Safety information (1 pc.)

Setup Guide (1 pc.) Quick Reference

English 1 pc. , Japanese 1 pc.

M3 sensing terminal screws

M3 screws for chassis connection wire

2 pcs.

[M3-112-012]

1 pc. [M3-112-012]

1 pc. [M3-112-015]

These parts are installed in body.

J1protection socket

1 pc.

[84-49-0110]

J1 lock lever

1 pc.

[83-06-5060]

1 pc.

[84-61-5102]

Fig.1-2 Accessories

1-2Setup PAS SERIES

1.2 Precautions for installation

WARNING

NOTE

When installing this product, be sure to observe the precautions provided in the Safety information manual. Items specific to this product are given below.

■ When installing this product, be sure to observe the

perature and humidity ranges indicated below.

tem

Operating temperature range: 0 °C to +50 °C (+32 °F to +122 °F)

Operating

■ When storing this product, be sure to observe the

perature and humidity ranges indicated below.

tem

Storage temperature range: -25 °C to +70 °C (-13 °F to +158 °F)

orage hu

umidity range: 20 % to 85 % RH

(no dew condensation is allowed)

midity range: 90 % RH or less

(no dew condensation is allowed)

1.3 Connecting the AC power cord

The AC power cord provided with the product varies depending on the type.

For the connection procedure, see the respective section for each type.

350W and 700W types

Risk of electric shock.

• The PAS series conforms to IEC Safety Class I (equipment that has a protective conductor terminal). Be sure to earth ground the product to prevent electric shock.

• The PAS series is grounded through the power cord

roun

d wire. Connect the protective conductor termi-

g nal to earth ground.

• Use the supplied power cord to connect to the AC line. If the supplied power cord cannot be used because the rated voltage or the plug shape is incompatible, have a qualified engineer replace it with an appropriate power cord that is 3 m or less in length. If obtaining a power cord is difficult, contact your Kikusui agent or distributor.

PAS SERIES Setup 1-3

• Do not use the AC power cord provided with the product as a AC power cord f

• The power cord with a plug can be used to disconnect the PAS series from the AC po an easily accessible power outlet so that the plug can be removed from the outlet at any time.

• Secure adequate space around the po power plug to an outlet where accessibility to the plug is poor. And, do not place objects near the outlet that would result in poor accessibility to the plug.

or other instruments.

wer line in an emergency. Connect the plug to

wer plug

. Do not insert the

Connection procedure

1. Check that the supply voltage is within the line voltage ra

nge of the power supply.

Input voltage range: 100 VAC to 240 VAC

Frequency range: 50 Hz to 60 Hz

2. Turn OFF the POWER switch.

3. Connect the AC power cord to the AC INPUT connector on

the rear panel.

Use the provided power code or power code that is selected by qualified personnel.

4. Plug in the AC power cord.

1-4Setup PAS SERIES

1000W type

WARNING

CAUTION

NOTE

The AC power cord that is included with the 1000W type can be used on either a 100-VAC or 200-VAC system.

Risk of electric shock.

• Before you connect the power cord, turn off the switchboard breaker (a switch that cuts off the power supply from the switchboard).

• The PAS series is an IEC Safety Class I equipment

quipme

(e sure to ground the product to prevent electric shock.

• Connect the ground terminal to earth ground.

• Be sure to have a qualified engineer connect the

• The switchboard breaker must meet the requirements sho

• Inside the power supply, an appropriate protective circuit is connected to the input terminal. Be sure to connect th

and (GND) between the switchboard and the PAS series.

nt with a protective conductor terminal). Be

r cable to the switchboard.

wn belo

e wires correctly by matching the U, V, W,

• Use the supplied power cord to connect to the AC line.

• In an emergency, turn off the switchboard breaker to disconnect the PAS series from the AC power line.

The PAS series is a piece of equipment that conforms to IEC Overvoltage Category II (equipment that consumes energy supplied from a fixed installation).

■ Switchboard breaker requirements

• Rated current: 20 A (100 V system)/ 10 A (200 V system) For safety, breakers whose rated current exceeds the specified current cannot be used.

• Only use the breaker with the PAS series.

• Keep the breaker readily accessible at all times.

• Indicate that the breaker is dedicated and that it is used to disconnect the product from the AC power line.

PAS SERIES Setup 1-5

r use with the PAS series

Fig.1-3 Connecting to the switchboard (Example: PAS10-105)

PAS10-105

N

L

N

Example: PAS10-105

Switchboard

(whiteofblue)

L

(blackorbrown)

Examplecircuitbreakerlabel

ForPAS10-105

exclusiveuse

Suppliedpowercord

ForPAS10-105 exclusiveuse

(greenorgreen/yellow)

Cable clamper

(GND)

AC INPUT terminal board

N: White or blue

L: Black or brown

Fastening plate

(GND): Green or green/yellow

Fix the covered part of the AC power cord with the fastening plate.

Connection procedure

1. Chec

k that the supply voltage is within the line voltage

nge of the power supply.

Input voltage range: 100 VAC to 240 VAC

Frequency range: 50 Hz to 60 Hz

2. Turn OFF the POWER switch.

3. Connect the provided AC power cord to the AC INPUT ter-

minal board as shown in Fig.1-4.

4. Attach crimp terminals to the AC power source side of the AC power cord.

5. Turn OFF the switchboard.

6. Connect the AC power cord to match the L, N, and GND of

the switchboard.

1-6Setup PAS SERIES

Fig.1-4 Connection of the AC power cord on the unit side

Chapter. 2 Before Using the Unit

CAUTION

Before using the unit, users are requested to thoroughly understand the following matters.

2.1 Inrush Current

An inrush current flows when the POWER switch is turned on. If you are planning to use several sets of the unit in a system and turn on their POWER switches simultaneously, check that the AC power source or the switchboard is of sufficient capacity.

For details on the inrush current of each model, see Chapter8 "Specifications".

• Allow at least 10 seconds between power cycles.

Repeated on/off of the POWER switch at short intervals can cause malfunction of the inrush current limit-

circuit and shorten the service life of the input

ing fuse and POWER switch.

2.2 Load

Note that the output will become unstable if the following types of loads are connected.

1. When Load Current Has Peaks or Is Pulse-Shaped

2. When the Load Generates a Reverse Current to the Power Supply

3. When the Load Has Accumulated Energy Such as Batteries

2.2.1 When Load Current Has Peaks or Is Pulse-

Shaped

The current meter on the unit indicates only mean values. Even when the indicated value is less than the preset current value, the peak values may actually exceed the preset current value. In such case, the unit is instantaneously put into constant-current operation mode, and the output voltage drops accordingly.

For these types of loads, you must increase the preset current value or increase the current capacity.

PAS SERIES Before Using the Unit 2-1

Fig.2-1 Load current with peaks

Preset constant current value Meter indication value (mean value)

CAUTION

Equivalent circuit of the unit

Regenerative load

Load



＋

Reverse current

Output current

waveform

-I

+IO

Irp

RD[ȍ] 

[V]

[A]

RD: Reverse current bypass dummy load E

O: Output voltage

rp: Max. reverse current

Fig.2-2 Pulse-shaped load cur-

rent

2.2.2 When the Load Generates a Reverse Current to the Power Supply

The unit cannot absorb a reverse current from a regenerative load such as an inverter, converter, or transformer that supplies current to a power supply. Consequently, the output voltage will increase and the output will fluctuate.

For these types of loads, connect a resistor R bypass the reverse current. However, the current capacity to the load decreases by Irp.

• For resistor RD, select an appropriate resistor rated

for the power (allowing sufficient margin). If a resistor with insufficient rated power for the circuit is used, it may burn out.

D as shown in Fig.2-3 to

2-2 Before Using the Unit PAS SERIES

Fig.2-3 Remedy for regenerative load

2.2.3 When the Load Has Accumulated Energy Such

CAUTION

Unit

Load with accumulated energy

DRP: Reverse-current-prevention diode

DRP

as Batteries

Connecting a load with accumulated energy, such as a battery, to the unit may cause current to flow from the load to the internal circuit of the unit. This current may damage the unit or reduce the life of the load.

For this type of loads, connect a reverse-current-prevention diode

RP) between the unit and the load in series as shown in Fig.2-4.

• To protect the load and the unit, select DRP according

to the following criteria.

1. Reverse voltage withstand capacity: At least twice ed output voltage of the unit.

the rat

2. Forward current capacity: Three to ten times the

ate

d output current of the unit.

3. A diode with small loss.

• Be sure to take into account the heat generated by

RP. DRP may burn out with inadequate heat dissipa-

D tion.

• Cannot be used in combination with remote sensing.

Fig.2-4 Remedy against load with accumulated energy

PAS SERIES Before Using the Unit 2-3

2.3 CV Power Supply and CC Power Supply

Output current Io Output current Io

Constant

Output voltage Eo

This unit is capable of both constant voltage and constant current operation. This section describes these operations.

An ideal constant voltage power supply has zero output impedance at

frequen

all load current variations. An ideal constant current power supply has infinite output impedance at all frequencies and maintains constant current by absorbing the load resistance variations by changing the voltage.

cies and maintains a constant voltage against all types of

Fig.2-5

Ideal constant voltage power supply

However, the output impedance of an actual constant voltage or constant

current po

wer supply is neither zero nor infinite and has a frequency response. In addition, since the output has limitations in terms of maximum voltage and maximum current, power supplies are unable to maintain a constant voltage or current for all types of load current variations and load resistance variations. The following describes the relationship between the basic operations in constant voltage (CV) and constant current (CC) modes and the limit setting of the unit.

The following description assumes a power supply with a DC output of 100 V and 10 A (maximum rated output voltage of 100 V and maximum rated output current of 10A) as an example.

A resistive load of 10 Ω is connected to the output terminals of the power supply, and the output current limit is set to 5 A. In this condition, the output voltage is raised gradually from 0 V. At this point, the power supply is operating in the constant voltage (CV) mode. The

2-4 Before Using the Unit PAS SERIES

Fig.2-6

Ideal constant current power supply

output current increases as the output voltage increases. When the

Load line of RL = 4 ȍ

Load line of RL = 10ȍ

Load line of RL = 25 ȍ

Area where current capacity needs to be increased

Area where voltage needs to be increased

0 5 A 10 A9 A4 A

50 V

90 V

100 V

40 V

Output current Io

Output voltage Eo

output voltage reaches 50 V (that is, the output current has reached 5 A), the output voltage no longer increases even if you attempt to raise it. This is because the output current is limited to 5 A specified initially, causing the power supply to switch to the constant current (CC) operation mode. In this way, the power supply automatically switches from the constant voltage to constant current operation to prevent an overcurrent from flowing. (The point at which the operation mode switches is called the "crossover point".) If the current limit is raised in this condition, the power supply returns to the previous constant voltage operation, allowing you to increase the output voltage further. If the current limit is increased from 5 A to 9 A in Fig.2-7, a voltage of up to 90 V can be output.

Fig.2-7 Constant voltage operation and constant current

Next, let's assume the case in which a load resistance of 4 Ω is used. The output current limit is considered to be the rated maximum output current. If you increase the output voltage from 0 V, the output

per

ion

current reaches the output current limit when the output voltage reaches 40 V; the power supply cannot output a voltage above 40 V. This is the limit even though the power supply is generating less than half its output capacity in terms of power. If you wish to increase the

PAS SERIES Before Using the Unit 2-5

output voltage further, the unit needs to be replaced by a model having larger current capacity. Particularly for loads into which a transient peak current flows, the current must be set such that its peak does not reach (or exceed) the current limit. If the unit enters constant current operation mode even when the current is set to the rated output current, the current capacity needs to be raised.

Next, we consider a case in which a load resistance of 25 Ω is used. In this case, if the output current limit is set to 4 A or more, the power supply can output voltages from 0 V to the rated maximum output voltage in the constant voltage operation mode. The output voltage limit is set to the rated maximum output voltage under this load condition, and the output current is gradually increased from 0 A. At this point, the power supply is operating in the constant current (CC) mode. The output voltage increases as the output current increases. When the output voltage reaches 100 V, the output current no longer increases even if you attempt to raise it. If you wish to increase the current flow further in this condition, the unit needs to be replaced by a model having higher output voltage. Particularly for loads that generate transient surge voltage, the voltage must be set so that the surge voltage does not reach (or exceed) the voltage limit.

2-6 Before Using the Unit PAS SERIES

2.4 Alarm

The unit is equipped with the following protection function. When the protection function is activated, "ALM" on the front panel display lights, and the OUTPUT is turned off or the POWER switch is shut down. However, the only action available when OHP is activated is turning off the OUTPUT. (See Fig.2-8.)

In addition, an ALARM signal is output to pin 20 of the J1 connector when the protection function is activated. (See Fig.2-9.)

For details on selecting whether to turn off the OUTPUT or shut down the POWER switch when an alarm is activated, see "3.2.4 Unit Configuration (CONFIG)".

When POWER switch shutdown is selected, the illumination of "ALM" and the ALARM signal output is held for approximately 0.5 s.

Recovery from an alarm

• When POWER switch shut down is selected

After clearing the abnormal condition that on the PO

• When OUTPUT OFF is selected

Turn off the POWER switch, clear the abnormal condition that caused the alarm,

WER switch.

and turn on the POWER switch.

caused the alarm, turn

■ Prot

PAS SERIES Before Using the Unit 2-7

ection Function

VP (overvoltage protection)

• O

The overvoltage protection function protects a load from unexpect-

high vo

edly a preset voltage (OVP trip point).

Selectable range: 10 % to 110 % of the rated output voltage.

If the OVP function is activated when CONFIG is set to OUTPUT OFF, the voltage display shows "OVP."

For details, see "3.2.2 Setting the OVP (Overvoltage Protection) Trip Point".

ltage. The function is activated when the voltage exceeds

• OCP (overcurrent protection)

OUTPUT

OFF ALM

The overcurrent protection function protects a load from unexpectedly high current. The function is

activated when the current exceeds

a preset current (OCP trip point).

Selectable range: 10 % to 110 % of the rated output current.

If the OCP function is activated when CONFIG is set to OUTPUT OFF, the voltage display shows "OCP."

For details, see "3.2.3 Setting the OCP (Overcurrent Protection) Trip Point".

• OHP (Overheat Protection)

This function is activated when the

es abnormally.

rais

internal temperature of the unit

This function protects the unit from the following conditions.

• When the unit is used in an environment exceeding the operation temperature range

• When the unit is used with the inlet or exhaust port blocked

• When the fan motor stops

ltage display shows "OHP".

If the OHP function is activated, the

If the condition that caused the OHP to be activated is not corrected, the OHP function is activated again when the POWER switch is turned on.

Fig.2-8 ALARM indication example (OHP)

2-8 Before Using the Unit PAS SERIES

• SHUT (Shutdown)

J1 connector

ALARM STATUS

ALARM COMMON

Inside the unit

The OUTPUT or the POWER switch can be turned OFF by applying a shutdown

signal to the J1 connector on the rear panel. If the shutdown signal is applied when CONFIG is set to OUTPUT OFF, the voltage display shows "SHUT."

For details, see "4.1.7 Controlling the Output Shutdown Using External Contact".

■ Alar

m Signal

Since the alarm signal output uses an open-col is isolated from other terminals.

Maximum voltage: 30 V

Maximum current: 8 mA

Fig.2-9 ALARM signal

lector photocoupler, it

PAS SERIES Before Using the Unit 2-9

2.5 Grounding the Output Terminal

WARNING

• For safety reasons, even if the output terminal is grounded, make sure the insulation capacity of the output terminal (including the sensing terminal) is greater than the isolation voltage of the unit. If you cannot obtain a cable with sufficient rated voltage, secure adequate withstand voltage such as by

assing t

p withstand voltage greater than the isolation voltage of the unit. If adequate insulation measures are not taken

a may occur when grounding is poor.

• If the unit is to be remotely controlled through an

e output (leave it floating). If the Vext output is grounded in the example shown in Fig.2-11, the output is short-circuited (which can cause accidents).

The output terminal of the unit is isolated from the protective grounding terminal. By connecting the GND wire of the AC power cord to the ground termi ground potential (see Fig.2-10).

Consequently, the cable and load that are connected to mi

nal (including the sensing terminal) must have an insulation capacity that is greater than the isolation voltage of the unit with respect to the chassis.

In addition, pins 3 through 9 of the J1 connector on the rear panel (for analog remote control and output monitoring) are at approximately the same potential as the - (neg.) output terminal of the unit. Therefore, cables and devices that are connected to these pins must also have an insulation capacity that is greater than the isolation voltage of the unit.

he cable through an insulation tube with a

inst the isolation voltage of the unit, electric shock

ernal voltage source (Vext), do not ground the Vext

nal of the switchboard, the chassis of the unit is set to

the output ter-

2-10 Before Using the Unit PAS SERIES

+ 116 hidden pages

Kikusui PAS 10-70, PAS 160-2, PAS 20-36, PAS 40-18, PAS 20-18 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Symbols

Safety Precautions

Contents

Preface

Chapter. 1 Setup

1.1 Checking at unpacking

1.2 Precautions for installation

1.3 Connecting the AC power cord

Chapter. 2 Before Using the Unit

2.1 Inrush Current

2.2 Load

1. When Load Current Has Peaks or Is Pulse-Shaped

2.2.2 When the Load Generates a Reverse Current to the Power Supply

2.3 CV Power Supply and CC Power Supply

2.4 Alarm

2.5 Grounding the Output Terminal