KIESELMANN 402 Series, 422 Series, 412 Series, 406 Series, 416 Series Operating Instruction
...
Translation of the original
Operating instruction
Straight-way ball valve
pneumatic und manual operation
Types 402x
412x
422x
P DF • a k • 1 8 /0 7/ 20 19
ENGLISH
GB
K I E S E L M A N N G m b H
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Copyright: © KIESELMANN FLUID PROCESS GROUP
KIESELMANN GmbH Table of contents
Ta ble of c o nte n ts
1 General informations ....................................................................................................................................................4
1.1 Informations for your safety ............................................................................................................................................... 4
1.2 Marking of security instructions......................................................................................................................................... 4
1.3 General designated use ......................................................................................................................................................4
1.4 Personnel ............................................................................................................................................................................. 4
1.5 Modifications, spare parts, accessories ............................................................................................................................ 5
1.6 General instructions ............................................................................................................................................................5
2 Safety instructions........................................................................................................................................................6
2.1 Intended use ........................................................................................................................................................................6
2.2 General notes....................................................................................................................................................................... 6
2.3 General safety instructions.................................................................................................................................................6
3 Delivery, transport and storage .....................................................................................................................................8
3.1 Delivery................................................................................................................................................................................. 8
3.2 Transport..............................................................................................................................................................................8
3.3 Storage.................................................................................................................................................................................8
4 Specification.................................................................................................................................................................9
4.1 Modular system...................................................................................................................................................................9
5 Function and operation ...............................................................................................................................................10
5.1 Description of function......................................................................................................................................................10
5.2 Control system and position indication ...........................................................................................................................11
6 Commissioning, service and maintenance ..................................................................................................................12
6.1 Commissioning..................................................................................................................................................................12
6.1.1 Installation instructions....................................................................................................................................... 12
6.1.2 General welding guidelines ................................................................................................................................. 12
6.1.3 ATEX - Guidelines ................................................................................................................................................ 12
6.2 Service................................................................................................................................................................................13
6.3 Cleaning .............................................................................................................................................................................13
7 Technical data ............................................................................................................................................................14
8 Disassembly and assembly .........................................................................................................................................15
8.1 Disassembly.......................................................................................................................................................................15
8.2 Assembly ...........................................................................................................................................................................16
9 Drawings and dimensions ...........................................................................................................................................17
9.1 Control units ......................................................................................................................................................................17
9.2 Drawings ............................................................................................................................................................................18
9.3 Dimensions ........................................................................................................................................................................19
10 Wearing parts .............................................................................................................................................................20
10.1 Wear parts kit.....................................................................................................................................................................20
10.2 Spare parts list...................................................................................................................................................................21
11 Classification..............................................................................................................................................................22
11.1 Structure of Order Number ...............................................................................................................................................22
12 Appendix ....................................................................................................................................................................24
12.1 Declaration of incorporation.............................................................................................................................................24
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Operating instruction | KIESELMANN GmbH1 | General informations
1 Gener a l i n for m ati o ns
1.1 Informations for your safety
We are pleased that you have decided for a high-class KIESELMANN GmbH product. With correct
application and adequate maintenance, our products provide long time and reliable operation.
Before installation and initiation, please carefully read this instruction manual and the security advices contained in it. This guarantees reliable and safe operation of this product and your plant respectively. Please note that an incorrect application of the process components may lead to great
material damages and personal injury.
In case of damages caused by non observance of this instruction manual, incorrect initiation, handling or external interference, guarantee and warranty will lapse!
Our products are produced, mounted and tested with high diligence. However, if there is still a
reason for complaint, we will naturally try to give you entire satisfaction within the scope of our warranty. We will be at your disposal also after expiration of the warranty. In addition, you will also find
all necessary instructions and spare part data for maintenance in this instruction manual. If you
don't want to carry out the maintenance by yourself, our KIESELMANN GmbH - service team will
naturally be at your disposal.
1.2 Marking of security instructions
Hints are available in the chapter "safety instructions" or directly before the respective operation instruction. The hints are highlighted with a danger symbol and a signal word. Texts beside these
symbols have to be read and adhered to by all means. Please continue with the text and with the
handling at the valve only afterwards.
Symbol Signal word Meaning
DANGER Imminent danger which will result severe personal injury or
death.
WARNING Imminent danger which may result severe personal injury or
death.
CAUTION Dangerous situation which may cause slight personal injury or
material damages.
NOTICE An harmful situation which may result in damages of the product
itself or of adjacent vicinity.
INFORMATION Marks application hints and other information which is particu-
larly useful.
1.3 General designated use
The fitting is designed exclusively for the purposes described below. Using the fitting for purposes
other than those mentioned is considered contrary to its designated use. KIESELMANN GmbH cannot be held liable for any damage resulting from such use. The risk of such misuse lies entirely with
the user. The prerequisite for the reliable and safe operation of the fitting is proper transportation
and storage as well as competent installation and assembly. Operating the fitting within the limits
of its designated use also involves observing the operating, inspection and maintenance instructions.
1.4 Personnel
Personnel entrusted with the operation and maintenance of the tank safety system must have the
suitable qualification to carry out their tasks. They must be informed about possible dangers and
must understand and observe the safety instructions given in the relevant manual. Only allow qualified personnel to make electrical connections.
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KIESELMANN GmbH | Operating instruction General informations | 1
1.5 Modifications, spare parts, accessories
Unauthorized modifications, additions or conversions which affect the safety of the fitting are not
permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare
parts and accessories recommended by the manufacturer.
1.6 General instructions
The user is obliged to operate the fitting only when it is in good working order. In addition to the instructions given in the operating manual, please observe the relevant accident prevention regulations, generally accepted safety regulations, regulations effective in the country of installation,
working and safety instructions effective in the user's plant.
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Operating instruction | KIESELMANN GmbH2 | Safety instructions
2 Safet y in s tru c tio n s
2.1 Intended use
Straight-way ball cocks are used as a shut-off valve in units of the beverage and food industry, the
pharmacy, the biotechnology as well as the chemical industry.
2.2 General notes
NOTICE - observe the operating instructions
To avoid danger and damage, the fitting must be used in accordance with the safety instructions
and technical data contained in the operating instructions.
NOTICE
All data are in line with the current state of development. Subject to change as a result of technical progress.
2.3 General safety instructions
WARNING
Risk of injury by outflowing medium
Dismantling the valve or valve assemblies from the plant can cause injuries.
– Medias flowing through the leakage drain outlet are to be drained off without splashing
into a discharge arrangement.
– Carry the disassembling only if when the plant has been rendered pressure-less and free
of liquid and gas.
WARNING
Risk of injury by moving parts
Do not grab into the valve when the actuator is pressurized. Limbs can be crushing or amputating.
– Remove the control air line before dismantling.
– Ensure that the actuator is unpressurized.
WARNING
Risk of injury by pre-stressed pressure spring.
The pneumatic-mechanical actuator is spring-loaded. When disassembling the actuator, components that jump out may cause injuries.
– Multiturn actuator are maintenance-free and therefore do not need to be opened!
WARNING
ATEX - Guidelines
If the valve or the plant is operated in a potentially explosive atmosphere, the valid ATEX directive of
the EC and the installation instructions in this operating manual must be observed.
CAUTION
To avoid air leaking, only use pneumatic connection parts that have an O-ring seal facing the even
surface.
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KIESELMANN GmbH | Operating instruction Safety instructions | 2
CAUTION
Before starting the system, the entire pipeline system must be thoroughly cleaned.
CAUTION
Steps should be taken to ensure that no external forces are exerted on the fitting.
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Operating instruction | KIESELMANN GmbH3 | Delivery, transport and storage
3 Deliv e ry, tra n spo r t a n d s t ora g e
3.1 Delivery
• Immediately after receipt check the delivery for completeness and transport damages.
• Remove the packaging from the product.
• Retain packaging material, or expose of according to local regulations.
3.2 Transport
CAUTION
Risk of injury and damage to the product
During the transport the generally acknowledged rules of technology, the national accident prevention regulationsand company internal work and safety regulations must be observed.
3.3 Storage
NOTICE
Damage to the product due to improper storage!
Observe storage instructions
avoid a prolonged storage
INFORMATION
Recommendation for longer storage
We recommend regularly checking the product and the prevailing storage conditions during long
storage times.
• To avoid damage to seals and bearings,
– products up to DN 125 / OD 5 inch should be stored horizontally for maximum 6 months.
– products larger than DN 125 / 5 inch, should be stored in the upright position with the actu-
ator on top.
• Don't store any objects on the products.
• Protect the products for wetness, dust and dirt.
• The product should be stored in a dry and well ventilated room at a constant temperature (optimal indoor temperature: 25 C ±5; indoor humidity data 70% ±5%).
• Protect seals, bearings and plastic parts for UV light and ozone.
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