Kicker I4.2, I5.2, I57.2, I6.1, I6.2 User Manual

Congratulations! You have just purchased one of the latest in a long line of exceptional car audio speakers from Stillwater Designs. Your KICKER Impulse was designed and engineered by the same team which created many other international award winning KICKER components like the Solo-Baric®, XPL®, and Resolution™ drivers. It contains a number of cutting-edge features to give you outstanding performance and dependability when installed in a properly designed system.
Thanks for buying KICKER. Enjoy.
I4.2, I5.2, I57.2, I6.1, I6.2
Component Speaker Systems
KICKER IMPULSE COMPONENT SYSTEM FEATURES
With your new KICKER Impulse Component System you can expect excellent frequency response across all but the lowest frequencies normally covered by subwoofers.
For the smoothest response at the high frequencies, a one–inch titanium dome is matched with a neodymium magnet structure. In order to absorb back waves and provide superior transient response, a felt damping plug is placed behind the dome. For tweeter reliability, the voice coil is bathed in a Ferrofluid™ solution. A choice of surface or flush swivel mounts, and our innovative Coaxial Tweeter Mounting option on the I5.2, I57.2, I6.1 & I6.2, is included to allow flexibility in placing the tweeter in the best location for sound quality.
A seamless transition from the woofer to the tweeter is achieved with the inclusion of a second-order 12dB per octave two-way passive crossover at 4.5KHz. This computer-aided design also includes dual incandescent tweeter protection elements.
Woofers feature curvilinear injection molded polygraphite cones, with butyl rubber sur­rounds, for smooth extended frequency response. Kapton™ voice coil formers and black­ened metal parts in the motor assembly provide exceptional thermal power handling capa­bility.
Installation Instructions
KICKER Impulse Component System woofers are specifically designed for mounting in freeair applications. While the speakers don’t need a sealed box to work in, for optimum performance it is important to isolate the sound coming off the front of the driver from the sound coming off the back of the driver. This isolation is usually accomplished by using the correct size driver in a factory speaker location. Grills are included for use in installations that mount the driver in custom loca­tions.
The tweeter mounts separately to allow the installer to choose the best location for sound quality and imaging. Two mounting schemes are included to allow more versatility on tweeter location, plus a coaxial option on the I5.2, I57.2, I6.1 and I6.2.
Mounting:
The easiest mounting location for the woofers is in the front factory speaker locations. This isn’t always available on all vehicles due to small cutouts or no stock cutout at all. If custom door-mounting locations are desired for your drivers, be careful to avoid interfer­ence from window and/or door lock mechanisms. The first step is to find a location on the door panel that will accept the size of speaker chosen. Now remove the door panel from the door and check for the operation of the window all the way up and down. Also try to avoid structural metal and braces if metal must be cut to mount the speakers.
On custom locations that use the supplied grill, mount them as indicated in this diagram. The I57.2 and I4.2 are not supplied with grills.
The best location for the tweeter is usually high up on the door and as far forward as is possible without interference from the dashboard. If the chosen place is flat and space behind the door panel allows the use of the recessed mounting cup, follow the mounting arrangement in this diagram:
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(Mounting, continued)
After checking for clearance, cut a 2–1/8" hole in the door panel. Mount the recess cup from the outside with the mounting clip on the inside of the door panel. The 8-32x1/2" flathead screw joins the two pieces together.
If the surface mounting arrangement for the tweeter works out best, then the following diagram shows how it works. A #8 flathead sheet metal screw is supplied to attach the surface mount cup to the door panel.
With either of these tweeter mounting schemes, the wiring and insertion of the tweeter are the same. The short wires attached to the tweeter are fed through the larger hole in the mount; then the tweeter is snapped into the mount.
If any of the drivers are mounted in the door, it is necessary to run the supplied wire through the door jamb. This wire should be kept away from sharp edges and the possibility of getting pinched. An existing boot in the door jamb is the ideal place to run the wires, but sometimes this does not exist or is inaccessible. Drilling holes to run wires through is very tricky, and caution must be exercised not to drill into other wiring or mechanisms. Any time a wire is run through a bare hole, it is necessary to insert a rubber grommet first.
The supplied crossovers should not be mounted in the doors or any other location that is subject to moisture. Inside the kickpanels or under the dash are ideal locations for the crossovers in most vehicles.
Front Door Body
Front Dash
Kick Panel
To Crossover
Wiring Holes w/Grommets (Installed)
To Speaker
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Wiring
There are three sets of wires supplied with the Kicker Impulse Component Systems. One set has two different size female connectors (.205" and .110") and is designed to plug on to the terminals of the woofer. The other end of this wire goes to the woofer output on the supplied crossover. Also supplied are two sets of wires with no connectors on either end. One will go from the tweeter output on the crossover to the short wire coming out of the tweeter; join using the supplied butt connectors. The last set of wires is used to join the input of the crossover to the output of your source unit.
Coaxial Tweeter Mounting for I5.2, I6.1 and I6.2
Exploded Parts Diagram (I5.2, I6.1, I6.2)
1. Pick the best location for mounting the speaker (see Mounting).
2. If necessary, cut an appropriate size hole for the woofer.
+
+
+
Woofer
Tweeter
Butt
Connectors
Impulse
Crossover
+
Source
Other
Channel
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3. Place the speaker (without the grill ring) in the hole and position with mounting screw holes straight across from each other. Mark the mounting holes and draw a line around the top of the speaker basket.
4. Remove the speaker from the hole.
5. Drill a 1/4" hole on the line you just drew, approximately halfway between the top two mounting hole locations. Please note that the
position of this hole is critical; too high and it will be visible once the grill is installed, too low and the tweeter wire may get pinched. If there
is metal beneath the panel where this hole is to be drilled, put a 1/4" grommet in the hole from the back side.
6. Do the preliminary wiring by bringing the con­nector end of the woofer and tweeter wires within reach inside the woofer hole.
7. Snap the tweeter into the tweeter bridge, making sure the K logo is positioned correctly and that the wires exit through the larger hole in the tweeter cup.
8. Snap the tweeter bridge assembly into the grill ring.
9. Route the tweeter wires through the groove on the back of the tweeter bridge as shown in the diagram.
10. Push the tweeter wires through the hole you drilled in Step 5. Working through the woofer cutout (watch for sharp edges!), connect the tweeter wires to the wires attached to the tweeter output on the crossover using the supplied butt connectors.
11. Connect the woofer wires from the crossover directly to the driver.
12. After positioning the tweeter bridge/grill ring assem­bly on the front of the woofer, carefully place the entire assembly in the mounting hole. Please note: at this time carefully push any extra wire back into the 1/4" hole, making sure that the wire goes around the speaker without getting pinched.
13. Secure the entire assembly to the mounting surface using the supplied screws.
14. Carefully push the grill in place.
15. Once your system is operational, you can experiment with swiveling the tweeters for the best sound quality.
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Coaxial Tweeter Mounting for I57.2
Exploded Parts Diagram (I57.2)
1. Drill a 1/4" hole next to where the woofer basket will mount. This is for the tweeter wires. Install a 1/4" rubber or plastic grommet.
2. Snap the tweeter into the tweeter bridge and route the tweeter wire through the groove in the back of the bridge as shown in diagram.
3. Hook up the tweeter wires to the wire coming from the tweeter output on the crossover.
4. Hook the woofer wires directly to the terminals on the woofer.
5. Snap the tweeter bridge into the slots in the front gasket of the woofer.
6. Mount this whole assembly in the factory 5" X 7" opening.
7. Once your system is operational, and before the door panel is reinstalled, you can experiment with swiveling the tweeters for the best sound quality.
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SPECIFICATIONS
I6.2 I6.1 I5.2 I4.2 I57.2
Midbass/Midrange (in.) 6.5 6.5(6.25od) 5.25 4.0 5 x 7
Tweeter (in., mm 1.0,25 1.0, 25 1.0, 25 1.0, 25 1.0, 25
Frequency Response (Hz) 33-21k 35-21k 38-21k 58-21k 35-21k
Peak Power (watts) 150 150 125 100 150
Continous Program 75 75 65 50 75 Power (watts)
Mounting Hole 5-5/8, 143 5, 127 4-7/8,124 3-11/16, 94 4-15/16 x 6-1/8, 125x181 Diameter (in., mm)
Mounting Depth (in., mm) 2-9/16, 65 2-7/16, 62 2-7/16, 62 1-7/8, 48 2-7/16, 62
Sensitivity (dB 1w/1m) 88 88 88 88 88
Crossover Point (kHz) 4.5 4.5 4.5 4.5 4.5
Crossover Slope (db/octave) 12 12 12 12 12
After reading this manual, if you have more questions about the installation of your KICKER component, see the Authorized KICKER Dealer where you made your purchase. You may also call our Technical Services Line at (405)624-8583 or contact us via the internet on www.kicker.com.
For superior midbass performance, ask your Authorized Kicker Dealer for the KICKER Impulse I6.0 Midbass Component System which comes with two specially-tuned 6.5-inch (6.25-inch o.d.) Midbass Drivers and two way passive crossover networks optimized for use with your component system.
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• Install slips (screwdriver holes)
• Damage caused by exposure to water and/or excessive heat.
• Damage through negligence, misuse, or accident.
• Items physically damaged due to abuse.
• Freight damage.
• The cost of shipping product to Stillwater Designs Service.
HOW LONG WILL IT TAKE?
Stillwater Designs maintains a goal of 24-hour service for all returns. Delays may be incurred if
lack of replacement inventory or parts is encountered.
INTERNATIONAL WARRANTY
Contact your International Stillwater Designs dealer or distributor concerning specific
procedures for your country’s warranty policies.
P.O. Box 459 • Stillwater, Oklahoma 74076 • U.S.A. • 405 624-8510
• Items previously repaired by any unauthorized repair facility.
• Items returned from unauthorized individuals or dealers.
• Return shipping on non-defective items.
• Speakers damaged due to amplifier clipping or distortion.
• Speakers with silicon caulk used for gasket material.
KICKER drivers are capable of producing sound levels that can permanently damage your hearing! Turning up a system to a level that has audible distortion is more damaging to your ears than listening to an undistorted system at the same volume level. The threshold of pain is always an indicator that the sound level is too loud and may permanently damage your hearing.
Please use common sense when controlling volume!
WARNING:
FEBRUARY 2000
SPEAKER SYSTEMS LIMITED WARRANTY
Stillwater Designs warrants this product to be free from defects in material and workmanship under
normal use for a period of one (1) year from date of original purchase, unless this product is labeled “B Stock”, in which case it is warranted for ninety (90) days from date of purchase. Should service be neces­sary under this warranty for any reason due to manufacturing defect or malfunction during the warranty period, Stillwater Designs will replace or repair (at its discretion) the defective merchandise with equiva­lent merchandise at no charge. Warranty replacements on “B-Stock” may have cosmetic scratches and blemishes. Discontinued products may be replaced with equivalent products.
This warranty is valid only for the original purchaser and is not extended to owners of the product
subsequent to the original purchaser. Any applicable implied warranties are limited in duration to a peri­od of the express warranty as provided herein beginning with the date of the original purchase at retail, and no warranties, whether express or implied, shall apply to this product thereafter. Some states do not allow limitations on implied warranties, therefore these exclusions may not apply to you.
This warranty gives you specific legal rights; however you may have other rights that vary from state
to state.
WHAT TO DO IF YOU NEED WARRANTY OR SERVICE
Defective merchandise must be returned to your local Authorized Stillwater Designs (Kicker/Impulse) Dealer for warranty. Assistance in locating an Authorized Dealer can be obtained by writing or calling Stillwater Designs direct. You can confirm that a dealer is authorized by asking to see a current authorized dealer window decal.
If it becomes necessary for you to return defective merchandise, call the Kicker Customer Service Department at (405)624-8510 for a Return Authorization (RA) number. Package all defective items in the original container or in a package that will prevent shipping damage, and return to
Stillwater Designs, 5021 North Perkins Road, Stillwater, OK 74075
The RA number must be clearly marked on the outside of the package. Return only defective compo­nents. Return of entire cabinets, system packs, pairs, etc. increases your return freight charges. Non­defective items received will be returned freight collect.
Include a dated proof-of-purchase from an Authorized Dealer. Warranty expiration on items returned without proof-of-purchase will be determined from the manufacturing date code. Coverage may be invalidated if this date is greater than one (1) year previous to the date item is sent in. Freight must be prepaid; items received freight collect will be refused.
Failure to follow these steps may void your warranty. Any questions can be directed to the Kicker Customer Service Department at (405)624-8510.
WHAT IS NOT COVERED?
This warranty is valid only if the product is used for the purpose for which it was designed. It does not cover:
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