KickAss KAI500WPD, KAI700WPD, KAI 1200WPD, KAI2000WPD, KAI3000WPD User Manual

PURE SINE WAVE
DIGITAL INVERTER
USER MANUAL
KAI500WPD | KAI700WPD | KAI1200WPD | KAI2000WPD | KAI3000WPD
1. INTRODUCTION
Thank you for purchasing a KickAss Pure Sine Wave Digital Inverter. This unit converts 12V DC to 240V AC using intelligent electronics, so you can operate and run mains powered devices from a suitable sized 12V battery. As inverters output hazardous voltages, please ensure all instructions are read carefully before use.
2. IMPORTANT SAFETY INFORMATION
Warning
Before installing and using this inverter, read and follow the safety information below.
2-1 General safety precautions
condition; and that wire size is not undersized. Do not operate the inverter with damaged or substandard wiring.
2-1-3.This equipment contains components which can produce arcs or sparks. To prevent fire or
explosion, do not install in compartments containing batteries or flammable materials or in locations where require ignition protected equipment, this includes any space containing gasoline­powered machinery, fuel tanks, or joints, fittings, or other connection between components of the fuel system.
2-2. Precautions when working with batteries
2-2-1. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye,
immediately flush eye with running cold water for at least 20 minutes and get medical attention immediately.
2-2-2. Never smoke or allow a spark or flame in vicinity of battery or engine.
2-2-3. Do not drop a metal tool on the battery. The resulting sparks or short-circuits on the battery of other
electrical part may cause an explosion.
2-2-4. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with
a lead-acid battery. A lead-acid battery produces a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
3. FEATURES
• Highly efficient Pure Sine Wave AC output
• Digital controller with LCD Screen
• Remote digital controller with LCD Screen
• USB charging port 5V 2.1A
• User selectable voltage cut outs
• AC/DC Isolated design
• Smart cooling design
• Capable of driving inductive and capacitive loads
• Protection features including, low voltage alarm, overload shutdown, short circuit, input
overvoltage and over temperature
4. Dimensions and Specifications
270,6
78,6
261,8
SKU
DC Volt
Input Voltage Range
No-Load Current
Convert Efficiency
Fuse
DC Wiring
Output Voltage
Rated Power
Peak Power
USB
Waveform
Remote Cord Length
150,0
32,0
284,1
Pure Sine Wave Inverter500W/700W
KAI500WPD | KAI700WPD
KAI500WPD
12V
10-15V DC
1A
90%
50amp blade fuse x2
BVR10*1
240V AC 50/60Hz±0.5Hz
500W
1000W
5V 2.1A
Pure Sine Wave
5m
SKU
DC Volt
Input Voltage Range
No-Load Current
Convert Efficiency
Fuse
DC Wiring
Output Voltage
Rated Power
Peak Power
USB
Waveform
Remote Cord Length
7,0
5,2
KAI700WPD
12V
10-15V DC
1A
90%
50amp blade fuse x2
BVR10*1
240V AC 50/60Hz±0.5Hz
700W
1400W
5V 2.1A
Pure Sine Wave
5m
113,3
362,3
340,3
245,0
110,0
15,2
8,8
Pure Sine Wave Inverter1200W
KAI1200WPD
113,3
245,0
110,0
Pure Sine Wave Inverter2000W
KAI2000WPD
SKU
DC Volt
Input Voltage Range
No-Load Current
Convert Efficiency
Fuse
DC Wiring
Output Voltage
Rated Power
Peak Power
USB
Waveform
Remote Cord Length
422,3
400,3
SKU
DC Volt
Input Voltage Range
No-Load Current
Convert Efficiency
Fuse
DC Wiring
Output Voltage
Rated Power
Peak Power
USB
Waveform
Remote Cord Length
KAI1200WPD
12V
10-15V DC
1A
90%
50amp blade fuse x2
BVR16*1
240V AC 50/60Hz±0.5Hz
1200W
2400W
5V 2.1A
Pure Sine Wave
5m
15,2
8,8
KAI2000WPD
12V
10-15V DC
1A
90%
40A*8
RVV25*1
240V AC 50/60Hz±0.5Hz
2000W
4000W
5V 2.1A
Pure Sine Wave
5m
113,3
482,3
460,3
245,0
110,0
15,2
8,8
Pure Sine Wave Inverter3000W
KAI3000WPD
SKU
DC Volt
Input Voltage Range
No-Load Current
Convert Efficiency
Fuse
DC Wiring
Output Voltage
Rated Power
Peak Power
USB
Waveform
Remote Cord Length
KAI3000WPD
12V
10-15V DC
1A
90%
40A*12
RVV35*1
240V AC 50/60Hz±0.5Hz
3000W
6000W
5V 2.1A
Pure Sine Wave
5m
5. INSTALLATION
5.1 Mounting
The inverter has four slots in its mounting bracket that allow the unit to be fastened against a bulkhead, floor, wall or other flat surface. Ideally, the mounting surface should be cool to the touch.
It is more electrically efficient to use longer AC wiring than DC wiring, so install the inverter as close as possible to the 12V DC power source (Battery).
The inverter can be operated in any position, however, if it is to be mounted on a wall, mount it horizontally so that indicators, switches, outlets and terminal blocks located on the front panel are visible and accessible. If the inverter is to be installed in a moving vehicle, we strongly recommend that the inverter be shock-mounted either on the floor (in a clear, safe area) or on a secure flat surface.
5.2 Wiring
Follow this procedure to connect the battery cables to the DC input terminals of the inverter. Your cables should be as short as possible (ideally use the included cables) enough to handle the required current in accordance with the electrical codes or regulations. If cables are not an adequate gauge or length this will decrease the inverters performance such as poor surge capabilities, low input voltage warnings and shutdowns. UVP (under voltage protection) warning displays due to DC voltage drop across the cables from the inverter to the batteries. The longer or narrower the cables, the greater the voltage drop. Increasing your DC cable size will help improve performance. Ensure the cabled are connected to the inverter correctly, then connect to a battery via a suitable fuse on the "+" cable. Ensure all connections to the battery are a good connection and are tight and insulated correctly. Once the main battery cables are connected to your inverter is ready for operation.
Wiring the batteries in parallel increases the total run time the batteries can operate the AC loads.
A parallel connection combines overall battery capacity by the number of batteries in the string.
Even though there are multiple batteries, the voltage remains the same. In the example below, four 12 VDC/100AH batteries are combined into a single 12VDC/400AH battery bank.
Warning
The installation of a fuse must be on the positive cable. Failure to place a fuse on “+” cables running between the inverter and battery may cause damage to the inverter and will void warranty.
Never connect the main cables incorrectly to the battery. Connecting in reverse polarity will damage the inverter.
5.3 Remote Display
The remote digital LCD controller allows you to monitor and control the inverter from a convenient location. This allows the inverter to be installed closer to the batteries while it can be controlled from up to 5M away. To install the remote digital LCD controller simply plug in the supplied cable and run to the inverter and plug into the remote LCD socket. Note when using the remote, the main inverter switch must be in the remote position and when you want to use the interface on the inverter the switch needs to be in the local position.
D I G I TA L C O N T R O L
BATT
v
1
231
POWER
SET
OK
UP
DOWN
OUTPUT
234
~
FAULT
MENU
ESC
v
100%
ON OFF
LOCAL REMOTE
5m length
OFF
LOCAL
REMOTE
6. OPERATION
6-1 Operation - General
Once your inverter is installed and connected to batteries, switch the inverter on using the main power switch. Your inverter will now be ready to use, simply plug in an appliance and operate. The digital LCD control can be used as detailed below.
Warning: Do not intentionally use an appliance that is above the inverters maximum output rating. This will cause the inverter to shut down and in some cases may damage the inverter.
This inverter features a digital LCD display which can be used to view status information and control certain parameters as outlined below.
6-2 LCD Display and Controls:
1. SET/OK: Setting button, enter button
2. UP: Setting button (UP)
3. DOWN: Setting button (DOWN)
4. MENU/ESC: Menu button, exit button
5. ON/OFF: Power on/off switch
6-3 Display Overview:
BATT
OUTPUT
v
1
231
v
234
~
100%
No.
1
2
3
4
5
6
Icon
BATT
v
231
1
OUTPUT
234
~
100%
Battery Output Voltage
Warning And Fault codes When the Inverter is running normal, the icon will rotate clockwise. When the inverter detects a fault, the corresponding fault code will appear.
v
Indicates output voltage, current, power, frequency
Battery Level
DC/AC inverter is in operating mode
Indicates the percentage of load level
Function description
Display Notes:
Press ‘’ESC’’ to select the indication of the Icon 3 (Output voltage, current, power, frequency) Press “Up” to select or set auto switch the data of Icon 3. Press and hold "UP" and "DOWN" button 3 seconds at the same time until the display backlight flashes 3 times and the data parameters are restored to the factory default values; When no fault , the LCD screen backlight automatically turns off when the button is not operated for 30s. When there is a fault or the buttons are pressed, the LCD screen automatically lights up.
6-4 Setting Inverter Parameters:
BATT
v
01
0
5
1
~
100%
1. Press "SET/OK" for 5s. You are now entering the settings interface. As shown above.
2. Press "UP and DOWN" to adjust parameters.
3. Press "SET/OK" to confirm adjustment.
4. To reset the parameters press "set" and the ICON 1 will flash.
5. Pressing "ESC" will cancel this step and redirect you too the setting interface.
6. Press and hold "ESC" for 5s to exit the settings interface.
7. If there is no activity for 10s the inverter display will go back to the main menu.
Setting interface
Undervoltage protection value
Undervoltage recovery value
Overvoltage protection value
Overvoltage recovery value
Overload Short Circuit Mode
Overload setting value
Overload Short Circuit Restart Delay Value
Alarming mode
Notes
Undervoltage warning value = undervoltage closing value + 0.5V, overvoltage warning value = overvoltage closing value - 0.5V.
Code Range
12V Default10.5 Setting10.0-11.0
01
12V Default12.0 Setting11.5-12.5
02
12V Default15.3 Setting15.2-16.0
03
12V Default14.7 Setting14.5-15.0
04
05
06
07
08
Default0 Setting 0: lock 1:restart
Default110% Setting105-120%
Default10 Setting: 5-60S
Default0 Setting 0:Open 1:Close
7. TROUBLE SHOOTING
BATT
5
6
1
Warning
Do not open or disassemble the inverter. Attempting to service the unit yourself may result in a risk of
electrical shock or fire.
When faults occur: The icon indicates the corresponding fault code and flashes for attention
Fault
Battery low voltage
Battery over voltage
Front-end circuit over temperature
Back-end circuit over temperature
Front and backend over temperature
Output overload
ERROR
!
Code Solution
01
02
03
04
05
08
OUTPUT
!
v
ERROR
02
Stop using the inverter and to charge the battery;Replace a thicker connection cable.
Check the battery voltage is right; Check the charging voltage
Improve ventilation This can be done by making sure the environment is suitable temperature 0~40°C
Reduce loads being used so that it is below the rated power of the unit. Please note that Inductive or capacitive loads may be several times higher than their rated power upon start up.
v
000
~
100%
Output short circuit
09
Disconnect the loads and check if it is short circuit
8. MAINTENANCE
You should clean the exterior of the unit periodically to prevent accumulation of dust and dirt.
At the same time, tighten the screws on the DC input terminals.
THANK YOU FOR CHOOSING
KickAss® is committed to providing you with the most up to date product information. As printed material is harder to update we have created an online user guide portal including videos, user guides and product tips so you can view or download the latest product information at any time. This also helps to save our environment which we are committed to just as much as we are committed to our customer service.
ONLINE USER GUIDES
To get started with this product, please visit
USERGUIDES.KICKASS.COM.AU
and search for your SKU code
SCAN QR CODE
This KickAss® product comes with a 2 year warranty
for your peace of mind. In the unlikely event this
product fails when used according to our user guide,
we will either repair or replace it. For full warranty
terms and conditions on this product, please see the
user guide at:
userguides.kickass.com.au
Customer Support
For any technical or warranty enquires
please visit our customer service
portal at:
warranty.kickass.com.au
KICKASS PRODUCT QUALITY
In Australia, our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Warranty does not cover products that have not been used in accordance with the KickAss® user guide or are outside the warranty terms and conditions.
QUESTIONS AND COMMENTS
Please visit us at kickass.com.au or
email us at support@kickass.com.au
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