KI Toggle SS Assembly Instructions Manual

Assembly Instructions
Figure
M6 x 35
machine screw
(at shor
mounting
Detail A
Toggle® Tables
Triple Motor C-Leg Height-Adjustable Square Shoe Base, Model SS
October 2019
M8 x 12
button-head
machine
screw
C-leg
end-support
tube
socket head
cap screws
cross-support
tubes (short)
adjustable
glide
leg-to-leg spanners
(short)
USER
SIDE
C-leg
foot
leg column
assembly
M8 x 12
button-head
machine
screw
flange of
motor
housing
end-support
foot
plate
t end)
C-leg
tube
square shoe
tabletop (short end)
(shown for reference)
1
ATTENTION: Following assembly, table must be “zero set” prior
to being placed into service. Failure to do so can cause table to
malfunction.
Table “Zero Setting”: Press and hold the Up button for two seconds then release. Next, press and hold the Down button until table has reached its lowest position then release Down button. Then, press the Down button again and hold for approximately 10 seconds. The table now re-set at its “Zero Setting” position and is ready to operate.
cross-support
tubes (short)
1. Carefully remove contents from packaging, set out on a soft, clean surface and refer to Figures 1, 2 & 3 to identify the parts required for assembly.
End C-Leg Assembly (short end of table)
Note: Two different lengths of
cross-support tubes and leg-to-leg spanners are supplied. The short end of the table uses four short cross-support tubes and two short leg-to-leg spanners (Figure 2).
set screw
USER
holes
SIDE
M6 x 35
socket head
cap screw
Motor-Operated Furnishing
-FOR COMMERCIAL USE ONLY-
Assemble units as described herein only. To do otherwise may result in instability. All screws, nuts and bolts must be tightened securely and must be checked periodically after assembly. Failure to assemble properly, or to secure parts may result in assembly failure and personal injury.
M8 x 12
button-head
2. Start assembling the C-leg to be placed on the short end of the table by positioning two shorter cross-support tubes (with mounting tabs facing down and facing inwards), and one C-leg end support tube in position as illustrated in Figure 1. Place a leg column assembly over the three support tubes and align six mounting holes of the leg column mounting base with appropriate mounting holes of the three tubes as illustrated. The C-leg end support tube contains three mounting holes but only the two non-user side holes are used. Make sure the tube has the longer end with one unused mounting hole facing the user side as illustrated in Detail A. Using six M8 x 12 button head machine screws torqued to
9.5 ft/lb, secure the flange of the leg column to the three support tubes (Figure 1).
3. Assemble the C-leg foot to the leg column by first positioning a plastic foot plate over the mounting location on the leg column. The foot plate must be oriented so the raised flange faces into the column, to nest the foot plate into place. Next, position a foot over the foot plate and leg column as illustrated, with the mounting holes of the foot aligning with those of the leg column. It is important that the longer end of the C-leg foot face the user side. Once the foot is correctly oriented, secure the foot to the leg column with four M6 x 35 socket head cap screws. Torque to 7.5 ft/lb (Figure 1).
4. Position the two shorter leg-to-leg spanners with their channel openings face up, then slide both spanners into the open ends of the cross-support tubes installed under the leg column base. Next slide a cross-support tube (matching the same length as at the opposite end of the leg-to-leg spanner) onto each end of the leg-to-leg spanners (with mounting tabs face down and facing inward). Do not secure the support tubes to the spanners with set screws at this time (Figure 1).
Toggle® Tables - Triple Motor C-Leg Height-Adjustable Square Shoe Base, Model SS
Figure 2
(at long end)
socket head
Detail B
30” x 60” x 48” Tables
Assembly Instructions
Assemble units as described herein only. To do otherwise may result in instability. All screws, nuts and bolts must be tightened securely and must be checked periodically after assembly. Failure to assemble properly, or to secure parts may result in assembly failure and personal injury.
End C-Leg Assembly (long end of table)
Note: There are two different lengths
of cross-support tubes and leg-to-leg spanners. The long end of the table uses two short and two long cross-support tubes and two long leg-to-leg spanners. The two longer support tubes must be installed to the back, longer, non-user side of the table (Figure 2).
1. Start assembling the C-leg to be placed on the long end of the table by positioning one shorter and one longer cross-support tube (with mounting tabs facing down and facing inwards), and one C-leg end support tube in position as illustrated in Figure 2. The longer cross-support tube must be positioned to the back, longer, non-user side of the table. Place a leg column assembly over the three support tubes and align six mounting holes of the leg column mounting base with appropriate mounting holes of the three tubes as illustrated. The C-leg end support tube contains three mounting holes but only the two non-user side holes are used. Make sure the tube has the longer end with one unused mounting hole facing the user side as illustrated in Detail B. Using six M8 x 12 button head machine screws torqued to
9.5 ft/lb, secure the flange of the leg column to the three support tubes (Figure 2).
2. Assemble the C-leg foot to the leg column by first positioning a plastic foot plate over the mounting location on the leg column. The foot plate must be oriented so the raised flange faces into the column, to nest the foot plate into place. Next, position a foot over the foot plate and leg column as illustrated, with the mounting holes of the foot aligning with those of the leg column. It is important that the longer end of the C-leg foot face the user side. Once the foot is correctly oriented, secure the foot to the leg column with four M6 x 35 socket head cap screws. Torque to 7.5 ft/lb (Figure 2).
2
Note: If the table being assembled is 30” x 48” x 60” or 30” x 60” x 48”, the leg-to-leg spanner on the longer, user side of the table is not required and must NOT be installed. Unused spanner(s) may be disposed of (Detail C).
3. Position the two longer leg-to-leg spanners with their channel openings face up, then slide both spanners into
button-head
C-leg
end-support
tube
cross-support
tube (short)
M6 x 35
cap screw
M8 x 12
button-head
machine screw
M8 x 12
machine
screw
cross-support
tube (long)
the open ends of the cross-support tubes installed under the leg column base. Next slide a cross-support tube (matching the same length as at the opposite end of the leg-to-leg spanner) onto each end of the leg-to-leg spanners (with mounting tabs face down and facing inward). Do not secure the support tubes to the spanners with set screws at this time (Figure 2).
cross-support
tubes (short)
with no
leg-to-leg
spanner
Detail C - 30”x 48” x 60” &
leg-to-leg spanners
(long)
USER
USER
SIDE
SIDE
C-leg
foot
set screw
holes
cross-support
tube (short)
leg-to-leg
spanner
(short)
foot
plate
cross-support
tube (long)
M6 x 35
socket head
cap screws
adjustable
glide
leg column
assembly
M8 x 12
button-head
machine
screw
mounting
flange of
motor
housing
C-leg
end-support
tube
square shoe
tabletop (long end)
(shown for reference)
Toggle® Tables - Triple Motor C-Leg Height-Adjustable Square Shoe Base, Model SS
Figure 3
socket head
Detail D
Detail E
Assembly Instructions
Assemble units as described herein only. To do otherwise may result in instability. All screws, nuts and bolts must be tightened securely and must be checked periodically after assembly. Failure to assemble properly, or to secure parts may result in assembly failure and personal injury.
end
C-Leg
M8 x 12
button-head
machine screws
middle-support
brackets
middle-support
bracket
flange
socket head
cap screw
square
shoe foot
middle-support
bracket
(right-hand)
leg-to-leg spanners
(short)
M6 x 35
foot
plate
M8 x 12
button-head
machine
screw
cross-support
tubes (short)
Corner Leg Assembly
Note: Middle-support brackets are
left- and right-handed. Brackets are each designed to install to a specific side of the corner leg column. Take care and follow directions below when installing brackets. If brackets are not installed to the proper left- or right-hand location,
leg
column
adjustable
glide
corner leg
column
M8 x 12
button-head
machine screws
USER
USER
SIDE
SIDE
cross-support
tubes (short & long)
Torx head
screws
locking
caster
bracket
(left-hand)
tube
leg-to-leg spanners
(long)
3
8
#10-24 x /
middle-support
square shoe end-support
corner leg column will not secure to the brackets and disassembly and reassembly will be required.
1. Orient and place each middle-support bracket over the cross-support tube assembly with flange facing the corner leg installation location as illustrated.
adjustable
"
glide
non-locking
caster
M8 x 12
button-head
machine screw
foot
M6 x 35
cap screw
end
C-Leg
Align the holes of the middle support bracket with the support tube mounting holes and secure with four M8 x 12 button-head machine screws (Figure 3).
2. Place the square shoe end-support tube between the two cross-support tube assemblies as illustrated in Figure 3.
3. Position the corner leg column over the square shoe end-support tube and two middle-support bracket’s flanges, then align six mounting holes of the leg column with appropriate mounting holes of the two brackets and tube as illustrated in Figure 3 and Detail D. Using six M8 x 12 button head machine screws torqued to 9.5 ft/lb, secure the flange of the leg column to the square shoe end-support tube and middle-support brackets (Figure 3 & Detail D).
4. Assemble the square shoe foot to the leg column by first positioning a plastic foot plate over the mounting location on the leg column. The foot plate must be oriented so the raised flange faces into the column, to nest the foot plate into place. Next, position the square shoe foot over the foot plate and leg column as illustrated, with the mounting holes of the foot aligning with those of the leg column. Secure the foot to the leg column with four M6 x 35 socket head cap screws. Torque to
7.5 ft/lb (Figure 3).
5. If casters are required, twist all adjustable glides out of the square shoe and C-leg feet. Locking and non-locking casters are supplied. Locking casters should be located toward the front, user side of the table for easy access while the non-locking casters are located to the back. Using four #10-24 x 3/8” Torx screws, carefully secure the casters to the foot (Detail E).
3
Toggle® Tables - Triple Motor C-Leg Height-Adjustable Square Shoe Base, Model SS
Figure
M5.5 x 22
M5.5 x 22
base
Figure 5
Assembly Instructions
Assemble units as described herein only. To do otherwise may result in instability. All screws, nuts and bolts must be tightened securely and must be checked periodically after assembly. Failure to assemble properly, or to secure parts may result in assembly failure and personal injury.
1. Carefully turn tabletop upside down on a soft, protective surface and set the base assembly onto the underside of the top. Position one base end, so base mounting holes align with tabletop mounting holes, and secure base to top using six M5.5 x 22 pan head screws. Slide the other base end into position by adjusting the cross-support tubes to align base mounting holes to the tabletop holes and secure with six M5.5 x 22 pan head screws. Next, secure the corner base mounting holes to the tabletop mounting holes using six M5.5 x 22 pan head screws (Figure 4).
2. Insert and tighten sixteen M10 x 25 set screws as illustrated, through the cross support tubes and down to the leg-to-leg spanners. Torque to 4.5 ft/lb to secure (Figure 4).
pan head
screw
end
leg-to-leg spanners
(short)
CAUTION: If Channels (Wire Troughs) are used they are not to be used for routing extension cords. Power supply cords are not to be routed across or through more than one complete unit/worksurface.
M5.5 x 22
pan head
screws
M5.5 x 22
pan head
screw
control
box
M5.5 x 22
pan head
screws
M10 x 25
set screws
leg-to-leg spanners
(long)
M10 x 25 set screw
pan head
screw
M5.5 x 22
pan head
screw
base
end
3. The control box can be mounted in one of two locations, center corner in front of the cross tube assemblies (Figure 4) or between the cross-tube assemblies on the longer side of the table (Figure 5). If desired, the control box can be used as a template underneath the tabletop to mark, then drill a hole for an alternative mounting location. Position the control box over the pre-drilled mounting hole and secure using two M.5 x 22 pan head screws (Figures 4 & 5).
square shoe
tabletop
4
M5.5 x 22
pan head
screw
control
box
square shoe
tabletop
4
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