Keystone Manuals: Electric Actuators model EPI-2 OM9 Profibus DPV1 Interface IOM, Keystone-EN Manuals & Guides
Keystone OM9 - EPI2
Probus DPV1 Interface
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
May 2022
Notes
May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
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Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Table of Contents
Section 1: Optional Module 9: Probus DPV1 Interface
Optional Module 9: Probus DPV1 Interface ............................................................ 1
Section 2: Operation and Storage
Operation and Storage ............................................................................................ 3
Section 3: Distinguish Old/New Models
Distinguish Old/New Models ................................................................................... 4
Section 4: Installation
4.1 Assembling Procedure for Models 63-125 Nm
Old Version (US or Non-US Market) ............................................................... 7
4.2 Assembling Procedure for Models 250-500-1000-2000 Nm
Old Version (US or Non-US Market) ............................................................. 10
4.3 Assembling Procedure for Models 63-125 Nm
New Version (US or Non-US Market) ............................................................ 12
4.4 Assembling Procedure for Models 250-500-1000-2000 Nm
New Version (US or Non-US Market) ........................................................... 15
Table of Contents
May 2022
Section 5: Communication Features
Communication Features ...................................................................................... 17
Section 6: EPI2 DPV1 Interface
6.1 On Board Indication .................................................................................... 18
6.2 Wiring Diagram ........................................................................................... 19
6.3 Probus/Hardwired Mode Selection ............................................................ 19
Section 7: Probus DP Description
Probus DP Description ........................................................................................ 20
Section 8: RS485 Transmission Mode
RS485 Transmission Mode .................................................................................... 21
Section 9: EPI2 DPV1 Interface Power-Up
EPI2 DPV1 Interface Power-Up .............................................................................. 23
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Table of Contents
May 2022
Section 10: Data Exchange During Parameterization
Section 11: Data Exchange Mode
Section 12: Local Settings
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Data Exchange During Parameterization ............................................................... 25
11.1 Cyclic Communications DPV0 ..................................................................... 28
11.1.1 Output Data ..................................................................................... 28
11.1.2 Input Data ........................................................................................ 29
11.1.3 Positioning Algorithm ...................................................................... 31
11.1.4 Diagnostic Message ......................................................................... 31
11.2 Acyclic Communication DPV1 ..................................................................... 36
11.2.1 Name Plate ....................................................................................... 37
11.2.2 General Data .................................................................................... 38
11.2.3 Actuator Conguration .................................................................... 39
12.1 Probus Address Setting .............................................................................41
12.2 Probus Termination On Board Code DE5687R00E .....................................42
12.3 Probus Termination On Board Code DE5687R00G
and Subsequent .......................................................................................... 43
Section 13: GSD File
GSD File ................................................................................................................ 44
Section 14: Bluetooth Communication Module
Bluetooth Communication Module ....................................................................... 52
Section 15: Probus Certicate
Probus Certicate ............................................................................................... 53
Section 16: Optional Kits
Optional Kits ......................................................................................................... 54
Table of Contentsii
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Section 1: Optional Module 9: Probus DPV1 Interface
Section 1: Optional Module 9: Probus
DPV1 Interface
The OM9 Probus DPV1 interface is an electronic module that allows you to connect
the Keystone EPI2 electrical actuator to a Probus DP network. The module has its own
microprocessor and control program. It works as a pure bus interface and does not affect
the actuator control integrity. It is installed inside the actuator housing and takes the
electrical power from the actuator power supply module.
The RS485 interface is located on the module board. The Probus network is fully isolated
from the actuator electronics. The OM9 Probus DPV1 is designed to support Probus
DPV0 cyclic communication and acyclic communication as per Probus DPV1 extension.
For details about EPI2 actuator, please refer to Installation, Operation and Maintenance
Manual for Keystone EPI2 electric actuator.
NOTE:
For decommissioning instructions, please refer to the relevant chapter in the EPI2 manual
ref. EBPRM-0091.
May 2022
WARNING
!
EPI2 actuator must be electrically isolated before any disassembling or reassembling
operations. Before any disassembling or reassembling operations, please follow the
relevant paragraph of the basic installation and operating manual (latest revision available)
in detail.
WARNING
!
The electronic parts of the EPI2 actuators and all option modules can be damaged by
a discharge of static electricity. Before you start, touch a grounded metal surface to
discharge any static electricity.
WARNING
!
It is assumed that the installation, conguration, commissioning, maintenance and repair
works are carried out by qualied personnel and checked by responsible specialists.
WARNING
!
Repair work, other than operations outlined in this manual, is strictly reserved to qualied
Emerson personnel or to personnel authorized by the company itself.
Optional Module 9: Probus DPV1 Interface
1
Section 1: Optional Module 9: Probus DPV1 Interface
May 2022
NOTE:
Based on the Wiring Diagram printed on the board (i.e., DE5687R00E or DE5687R00G
and subsequent), the board may have a soldered jumper or a dip switch on the Probus
Termination. Please read the manual for the relevant description.
Figure 1 DE5687R00E
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Figure 2 DE5687R00G
2
Optional Module 9: Probus DPV1 Interface
Installation, Operation and Maintenance Manual
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Section 2: Operation and Storage
Section 2: Operation and Storage
The module is designed to work and to be stored in the same environment as the actuator.
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Operation and Storage
3
Section 3: Distinguish Old/New Models
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Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Section 3: Distinguish Old/New Models
It is important to distinguish between EPI2 old models and the new ones. To install the
board on base actuator, in fact, it is necessary to choose the correct mechanical parts
from the kit. Furthermore, the meaning of some data exchanged on the Probus interface
depends on model (old or new); differences will be explained in the following paragraphs.
Figures 3 and 4 allow to distinguish old version of EPI2 from the new version
(on the labels, the digits of Product Number are boxed); furthermore, the logic boards with
heatsink identies old version models, while logic boards without heatsink identies new
version models.
Figure 3 Label for non-US market - digits X7X8 on product coding chart
Figure 4 Label for US market – digit 6 on product coding chart
4
Distinguish Old/New Models
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Figure 5 Example of EPI2 old version (heatsink present)
Figure 6 Example of EPI2 old version (heatsink not present)
Section 3: Distinguish Old/New Models
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Distinguish Old/New Models
5
Section 4: Installation
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Section 4: Installation
To assemble the OM9 into the EPI2 actuator, proceed as follows:
• Ensure that all the parts received with the OM9 are available as described in
paragraph optional kits.
• Using paragraph optional kits, select only mechanical parts (screws and spacers)
depending on actuator models.
• Gather the right tools for the assembly and for setting the actuator controls.
• With an Allen wrench of 5 mm, unscrew the cover screws, see Figure 7.
Figure 7
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• Remove the actuator cover, see Figure 8.
Figure 8
Follow one of the following assembling procedures depending on actuator model.
6
Installation
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Section 4: Installation
May 2022
4.1 Assembling Procedure for Models 63-125 Nm
Old Version (US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator, see Figure 9.
Figure 9
• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 10.
Figure 10
7Installation
Section 4: Installation
May 2022
• Unscrew the 3 screws, see Figure 11: 3 pcs M3x10.
Figure 11
• Tighten the 3 metal spacers, see Figure 12.
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
screw
Figure 12
spacer
• Connect OM9 at cable to connector J8 on the logic board, see Figure 13.
Figure 13
8
Installation
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
• Place the OM9 card onto the spacer and tighten the 4 screws, see Figure 14.
Figure 14
Section 4: Installation
May 2022
screw
• Connect the 8-pin connector to connector J3 on OM9, see Figure 15.
Figure 15
9Installation
Section 4: Installation
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Installation, Operation and Maintenance Manual
4.2 Assembling Procedure for Models
250-500-1000-2000 Nm Old Version
(US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator; disassemble local mechanical indicator, see Figure 16.
Figure 16
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• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 17.
Figure 17
10
Installation
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VCIOM-01493-EN Rev. 0
• Connect OM9 at cable to connector on the logic board, see Figure 18.
Figure 18
Section 4: Installation
May 2022
• Place the OM9 card onto the heatsink spacers and tighten the 4 screws; assemble
local mechanical indicator, see Figure 19.
Figure 19
screw
• Connect the 8-pin connector to connector J3 on OM9, see Figure 20.
Figure 20
11Installation
Section 4: Installation
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Installation, Operation and Maintenance Manual
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4.3 Assembling Procedure for Models 63-125 Nm
New Version (US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator, see Figure 21.
Figure 21
• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 22.
Figure 22
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Installation
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
• Unscrew the 3 screws, see Figure 23.
Figure 23
• Tighten the 3 metal spacers; insert the plastic spacer, see Figure 24.
Section 4: Installation
May 2022
screw
Figure 24
plastic spacer
metal spacer
• Connect OM9 at cable to connector on the logic board, see Figure 25.
Figure 25
13Installation
Section 4: Installation
May 2022
• Place the OM9 card onto the spacers and tighten the 3 screws, see Figure 26.
Figure 26
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M3x8
screw
• Connect the 8-pin connector to connector J3 on OM9, see Figure 27.
Figure 27
14
Installation
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