Keystone Manual: Keystone EPI-2 OM9 Profibus DPV1 Interface Manuals & Guides

Keystone OM9 - EPI2
Probus DPV1 Interface
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
May 2022
Notes
May 2022
Installation, Operation and Maintenance Manual
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Installation, Operation and Maintenance Manual
Table of Contents
Section 1: Optional Module 9: Probus DPV1 Interface
Optional Module 9: Probus DPV1 Interface ............................................................ 1
Section 2: Operation and Storage
Operation and Storage ............................................................................................ 3
Section 3: Distinguish Old/New Models
Distinguish Old/New Models ................................................................................... 4
Section 4: Installation
4.1 Assembling Procedure for Models 63-125 Nm
Old Version (US or Non-US Market) ............................................................... 7
4.2 Assembling Procedure for Models 250-500-1000-2000 Nm
Old Version (US or Non-US Market) ............................................................. 10
4.3 Assembling Procedure for Models 63-125 Nm
New Version (US or Non-US Market) ............................................................ 12
4.4 Assembling Procedure for Models 250-500-1000-2000 Nm
New Version (US or Non-US Market) ........................................................... 15
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Section 5: Communication Features
Communication Features ...................................................................................... 17
Section 6: EPI2 DPV1 Interface
6.1 On Board Indication .................................................................................... 18
6.2 Wiring Diagram ........................................................................................... 19
6.3 Probus/Hardwired Mode Selection ............................................................ 19
Section 7: Probus DP Description
Probus DP Description ........................................................................................ 20
Section 8: RS485 Transmission Mode
RS485 Transmission Mode .................................................................................... 21
Section 9: EPI2 DPV1 Interface Power-Up
EPI2 DPV1 Interface Power-Up .............................................................................. 23
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Table of Contents
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Section 10: Data Exchange During Parameterization
Section 11: Data Exchange Mode
Section 12: Local Settings
Installation, Operation and Maintenance Manual
Data Exchange During Parameterization ............................................................... 25
11.1 Cyclic Communications DPV0 ..................................................................... 28
11.1.1 Output Data ..................................................................................... 28
11.1.2 Input Data ........................................................................................ 29
11.1.3 Positioning Algorithm ...................................................................... 31
11.1.4 Diagnostic Message ......................................................................... 31
11.2 Acyclic Communication DPV1 ..................................................................... 36
11.2.1 Name Plate ....................................................................................... 37
11.2.2 General Data .................................................................................... 38
11.2.3 Actuator Conguration .................................................................... 39
12.1 Probus Address Setting .............................................................................41
12.2 Probus Termination On Board Code DE5687R00E .....................................42
12.3 Probus Termination On Board Code DE5687R00G
and Subsequent .......................................................................................... 43
Section 13: GSD File
GSD File ................................................................................................................ 44
Section 14: Bluetooth Communication Module
Bluetooth Communication Module ....................................................................... 52
Section 15: Probus Certicate
Probus Certicate ............................................................................................... 53
Section 16: Optional Kits
Optional Kits ......................................................................................................... 54
Table of Contentsii
Installation, Operation and Maintenance Manual
Section 1: Optional Module 9: Probus DPV1 Interface
Section 1: Optional Module 9: Probus
DPV1 Interface
The OM9 Probus DPV1 interface is an electronic module that allows you to connect the Keystone EPI2 electrical actuator to a Probus DP network. The module has its own microprocessor and control program. It works as a pure bus interface and does not affect the actuator control integrity. It is installed inside the actuator housing and takes the electrical power from the actuator power supply module.
The RS485 interface is located on the module board. The Probus network is fully isolated from the actuator electronics. The OM9 Probus DPV1 is designed to support Probus DPV0 cyclic communication and acyclic communication as per Probus DPV1 extension. For details about EPI2 actuator, please refer to Installation, Operation and Maintenance Manual for Keystone EPI2 electric actuator.
NOTE:
For decommissioning instructions, please refer to the relevant chapter in the EPI2 manual ref. EBPRM-0091.
May 2022
WARNING
!
EPI2 actuator must be electrically isolated before any disassembling or reassembling operations. Before any disassembling or reassembling operations, please follow the relevant paragraph of the basic installation and operating manual (latest revision available) in detail.
WARNING
!
The electronic parts of the EPI2 actuators and all option modules can be damaged by a discharge of static electricity. Before you start, touch a grounded metal surface to discharge any static electricity.
WARNING
!
It is assumed that the installation, conguration, commissioning, maintenance and repair works are carried out by qualied personnel and checked by responsible specialists.
WARNING
!
Repair work, other than operations outlined in this manual, is strictly reserved to qualied Emerson personnel or to personnel authorized by the company itself.
Optional Module 9: Probus DPV1 Interface
1
Section 1: Optional Module 9: Probus DPV1 Interface
May 2022
NOTE:
Based on the Wiring Diagram printed on the board (i.e., DE5687R00E or DE5687R00G and subsequent), the board may have a soldered jumper or a dip switch on the Probus Termination. Please read the manual for the relevant description.
Figure 1 DE5687R00E
Installation, Operation and Maintenance Manual
Figure 2 DE5687R00G
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Optional Module 9: Probus DPV1 Interface
Installation, Operation and Maintenance Manual
Section 2: Operation and Storage
Section 2: Operation and Storage
The module is designed to work and to be stored in the same environment as the actuator.
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Operation and Storage
3
Section 3: Distinguish Old/New Models
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Installation, Operation and Maintenance Manual
Section 3: Distinguish Old/New Models
It is important to distinguish between EPI2 old models and the new ones. To install the board on base actuator, in fact, it is necessary to choose the correct mechanical parts from the kit. Furthermore, the meaning of some data exchanged on the Probus interface depends on model (old or new); differences will be explained in the following paragraphs.
Figures 3 and 4 allow to distinguish old version of EPI2 from the new version (on the labels, the digits of Product Number are boxed); furthermore, the logic boards with heatsink identies old version models, while logic boards without heatsink identies new version models.
Figure 3 Label for non-US market - digits X7X8 on product coding chart
Figure 4 Label for US market – digit 6 on product coding chart
4
Distinguish Old/New Models
Installation, Operation and Maintenance Manual
Figure 5 Example of EPI2 old version (heatsink present)
Figure 6 Example of EPI2 old version (heatsink not present)
Section 3: Distinguish Old/New Models
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Distinguish Old/New Models
5
Section 4: Installation
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Section 4: Installation
To assemble the OM9 into the EPI2 actuator, proceed as follows:
Ensure that all the parts received with the OM9 are available as described in
paragraph optional kits.
Using paragraph optional kits, select only mechanical parts (screws and spacers)
depending on actuator models.
Gather the right tools for the assembly and for setting the actuator controls.
With an Allen wrench of 5 mm, unscrew the cover screws, see Figure 7.
Figure 7
Installation, Operation and Maintenance Manual
Remove the actuator cover, see Figure 8.
Figure 8
Follow one of the following assembling procedures depending on actuator model.
6
Installation
Installation, Operation and Maintenance Manual
Section 4: Installation
May 2022
4.1 Assembling Procedure for Models 63-125 Nm
Old Version (US or Non-US Market)
Detect the black cable required for the OM9 which is already included in the basic
actuator, see Figure 9.
Figure 9
Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 10.
Figure 10
7Installation
Section 4: Installation
May 2022
Unscrew the 3 screws, see Figure 11: 3 pcs M3x10.
Figure 11
Tighten the 3 metal spacers, see Figure 12.
Installation, Operation and Maintenance Manual
screw
Figure 12
spacer
Connect OM9 at cable to connector J8 on the logic board, see Figure 13.
Figure 13
8
Installation
Installation, Operation and Maintenance Manual
Place the OM9 card onto the spacer and tighten the 4 screws, see Figure 14.
Figure 14
Section 4: Installation
May 2022
screw
Connect the 8-pin connector to connector J3 on OM9, see Figure 15.
Figure 15
9Installation
Section 4: Installation
May 2022
Installation, Operation and Maintenance Manual
4.2 Assembling Procedure for Models
250-500-1000-2000 Nm Old Version (US or Non-US Market)
Detect the black cable required for the OM9 which is already included in the basic
actuator; disassemble local mechanical indicator, see Figure 16.
Figure 16
Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 17.
Figure 17
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Installation
Installation, Operation and Maintenance Manual
Connect OM9 at cable to connector on the logic board, see Figure 18.
Figure 18
Section 4: Installation
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Place the OM9 card onto the heatsink spacers and tighten the 4 screws; assemble
local mechanical indicator, see Figure 19.
Figure 19
screw
Connect the 8-pin connector to connector J3 on OM9, see Figure 20.
Figure 20
11Installation
Section 4: Installation
May 2022
Installation, Operation and Maintenance Manual
4.3 Assembling Procedure for Models 63-125 Nm
New Version (US or Non-US Market)
Detect the black cable required for the OM9 which is already included in the basic
actuator, see Figure 21.
Figure 21
Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 22.
Figure 22
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Installation
Installation, Operation and Maintenance Manual
Unscrew the 3 screws, see Figure 23.
Figure 23
Tighten the 3 metal spacers; insert the plastic spacer, see Figure 24.
Section 4: Installation
May 2022
screw
Figure 24
plastic spacer
metal spacer
Connect OM9 at cable to connector on the logic board, see Figure 25.
Figure 25
13Installation
Section 4: Installation
May 2022
Place the OM9 card onto the spacers and tighten the 3 screws, see Figure 26.
Figure 26
Installation, Operation and Maintenance Manual
M3x8
screw
Connect the 8-pin connector to connector J3 on OM9, see Figure 27.
Figure 27
14
Installation
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