Keystone Manual: Keystone EPI-2 Base and OM1 Card Manuals & Guides

Quick Start Guide

VCIOM-08536-EN Rev. 1

EPI2 Quarter-Turn
Electric Actuator

Base and OM1 Card

EPI2 Base and OM1 Card

June 2021

Quick Start Guide

VCIOM-08536-EN Rev. 1

Base Card

EPI2 Quarter-Turn Electric Actuator

Rotary Switch Settings

Rotary Switch Settings

Move switch SW4 to position

Congurations

Congurations

CLOSE LIMIT by position

CLOSE LIMIT by position

Drive the actuator to

the CLOSE position
using the handwheel

OPEN LIMIT by position

OPEN LIMIT by position

Drive the actuator to

the OPEN position
using the handwheel

CLOSE LIMIT by torque

CLOSE LIMIT by torque

OPEN LIMIT by torque

OPEN LIMIT by torque

CLOSING speed

CLOSING speed

OPENING speed 5

OPENING speed

% CLOSING torque

% CLOSING torque

% OPENING torque

% OPENING torque

CW/CCW

CW/CCW

BLINKER/local selector

Blinker/local selector

Note:

(*) Factory

PRE-INSTALLATION: See VCIOM-02881 INSTALLATION AND MAINTENANCE INSTRUCTIONS. Not performing the following procedures will invalidate the product warranty.
INSTALLATION: To assemble the actuator onto the valve proceed as follows:
a. Verify proper mounting hardware.
b. Verify proper electrical service to the actuator

c. Lubricate the valve stem with oil or grease to make the assembly easier: pay attention not to contaminate with lubricant the ange surfaces which transmit the actuator torque.
d. Clean the valve ange and remove anything that might prevent a perfect adherence to the actuator ange and especially all traces of grease.
e. Install the actuator onto the valve so that the shaft out put drive enters the groove of the stem extension. This coupling must take place without forcing and only with the weight of the actuator.

f. Ensure actuator and valve are in same orientation when bolting together.
g. With the handwheel, operate the actuator to verify it moves the valve smoothly.

indicated in each row

2 1 (*)

0 0

3 1 (*)

1 0

2 0 (*)

3 0 (*)

4

6

7

8

4

! WARNING

The conguration must be done while the actuator is powered on. As a consequence, all conguration operations must be carried out by specically qualied personnel for operations on
powered electronic cards. Hazardous voltages may be present. Before connecting power to the actuator, check that the voltages are correct and according to the nameplate data. Improper power
supply will cause permanent damage to the electrical components. Actuator conguration programming requires removal of the actuator cover. Refer to VCIOM-02881 IOM for instructions.

Move switch SW6 to position

Move switch SW6 to position

indicated in each row

indicated in each row

4

6 (*)

8

2 = 50%
5 = 75%
9 = 100% (*)

0 = CW (*)
1 = CCW

off (*)

0 = off (*)

Blinker

1 = Blinker

Loc. Sel.

2 = Loc. Sel.

See

Conrm by

Conrm by

SW3

table 1

SW5

SW5

PUSH

PUSH

Enter set up conguration moving SW3 to ON

Enter set up conguration moving SW3 to ON

Red LED

Red LED

LED lights up once

LED lights up once

LED lights up once

LED lights up once

Operate the

Operate the

actuator to direction

actuator to direction

bylocal/remote

bylocal/remote

control and wait

control and wait

until it stops by

until it stops by

torque

torque

LED lights up once

LED lights up once

SW3

Exit set up conguration moving SW3 to 1 (Run Setting)

Exit set up conguration moving SW3 to 1 (Run Setting)

EPI2 Base and OM1 Card

June 2021

Figure 1 Model 063-125

Dip switch

Dip switch

SW3

SW3

Green LED

Green LED
Power ON

Power ON

Rotary switch

Rotary switch

SW4

SW4

Figure 2 Model 250-500-1000-2000

Dip switch

Dip switch

SW3

SW3

Green LED

Green LED
Power ON

Power ON

Rotary switch

Rotary switch

SW6

SW6

Table 1.

Nominal torque

Model

063 63 / 46 15 28 48

125 125 / 92 15 28 48

250 250 / 184 15 28 48

500 500 / 369 15 28 48

1000 1000 / 738 24 45 80

2000 2000 / 1475 53 100 180

(Nm / lb-ft)

Pushbutton

Push button

SW5

SW5

Red LED

Red LED
Enter configuration

Enter conguration

Rotary switch

Rotary switch

SW6

SW6

Pushbutton

Push button

SW5

SW5

Red LED

Red LED

Enter conguration

Enter configuration

Rotary switch

Rotary switch

SW4

SW4

Operating time (secs 90

8 6 4

o

) at selected step

Quick Start Guide

VCIOM-08536-EN Rev. 1

OM1 Card

EPI2 Quarter-Turn Electric Actuator

Rotary Switch Settings

Move switch SW7 to

Move switch SW7 to
position indicated in

position indicated in

each row

each row

Congurations

Congurations

Move switch SW8 to
position indicated in

each row

Move switch SW9 to

Move switch SW9 to
position indicated in

position indicated in

each row

each row

SW4

Conrm

Conrm

by

by

SW2

SW2

Red LED

Red LED

SW4

Figure 3

Enter

Enter

Conguration

Configuration

Red LED

Red LED

Rotary Switch

Rotary Switch

SW8 SW7 SW9

SW8 SW7 SW9

EPI2 Base and OM1 Card

Confirmation Push Button

Conrmation Pushbutton

SW2

SW2

Input Signal Configuration

Input Signal Conguration

SW5

SW5

June 2021

RELAYS LS3-LS5

RELAYS LS3-LS5 7

RELAYS LS4-LS6

RELAYS LS4-LS6 8

POSITION Relays LS3

POSITION Relays LS3 0 0 to 9 [0=(*)]

POSITION Relays LS4

POSITION Relays LS4 1 0 to 9 [3=(*)]

POSITION Relays LS5 2 0 to 9 [7=(*)]

POSITION Relays LS5

POSITION Relays LS6

POSITION Relays LS6 3 0 to 9 [9=(*)]

SET Input as “4 - 20 mA”

SET Input as “4-20mA” 9

SET 0% input 4 - 20 mA

SET 0% input 4-20mA

SET 100% input 4 - 20 mA

SET 100% input 4-20mA 1 = 20mA (*)

SET Input as “0 - 10 V”

SET Input as “0-10V”

Feedback mA or V DC

Feedback mA or Vdc

Modulation

Modulation

4

9

break

0=break

1=make (*)

make (*)

off

0=off

on (*)

1=on (*)

0 = 4mA (*)

4 mA (*)

20 mA (*)

off (*)

0=off (*)

on

1=on

mA (*)

2= mA (*)

Volt

3= Volt

off (*)

0=off (*)

on

1=on

Any position

Any position

See table 2

4

Any position

Any position

5

1

3

Enter set up conguration moving SW4 to ON

Enter set up conguration moving SW4 to ON

Push

Push

LED lights up once

LED lights up once

Exit set up conguration moving SW4 to 1 (Run Setting)

Exit set up conguration moving SW4 to 1 (Run Setting)

Table 2.

SW7 Position Relays 0 1 2 3 4 5 6 7 8 9

Description Inactive 2% 12,50% 25% 37,50% 50% 62,50% 75% 87,50% 99%

Note:

(*) Factory default data

PRE-INSTALLATION: See the BASE CARD procedure.
INSTALLATION: See the BASE CARD procedures.

! WARNING

For complete Instruction & Warning see the VCIOM-01494 INSTALLATION AND MAINTENANCE INSTRUCTIONS. HARDWARE conguration MUST be done with system
OFF (NO power supply), SW3 and SW5 position in order to set the INPUT signal type. HARDWARE conguration (SW1/3/5/6): This conguration is an Hardware setting;
it’s mandatory to do it with power off (NO POWER SUPPLY).

Input Signal Configuration

Input Signal Conguration

Enable Conguration Mode

Enable Configuration Mode

0-10V ON OFF OFF

4-20mA OFF ON ON

0-10V OFF ON ON OFF ON

4-20mA ON OFF OFF ON OFF

SW3

SW3

SW4

SW4

SW6

SW6 SW1

Output Signal

Output Signal Configuration

Hardware Conguration

Input Signal

SW3 SW5

1 2 1

1 2 3 4 1

SW1

Conguration

Output Signal

SW1 SW6

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inventory and commissioning to our global customers.
Choose the WACC or sales ofce nearest you:

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USA
T [phone]

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T [phone]

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T [phone]

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24 Angus Crescent

ASIA PACIFIC

Longmeadow Business Estate

East

No. 9 Gul Road
#01-02 Singapore 629361
T [phone]

P.O. Box 6908 Greenstone
1616 Modderfontein Extension 5
South Africa

T [phone]
No. 1 Lai Yuan Road
Wuqing Development Area

EUROPE

Tianjin 301700

P. R. China

T [phone]

Holland Fasor 6

Székesfehérvár 8000

Hungary

T [phone]

Strada Biffi 165

29017 Fiorenzuola d’Arda (PC)

Italy

T [phone]

For complete list of sales and manufacturing sites, please visit

www.emerson.com/actuationtechnologieslocations

Or contact us at info.actuation [e-mail]

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VCIOM-08536-EN ©2021 Emerson. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co.

The contents of this publication are presented for information purposes
only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described herein or their
use or applicability. All sales are governed by our terms and conditions,
which are available on request. We reserve the right to modify or
improve the designs or specications of our products at any time

without notice.