Keysight (Agilent) 85901A Service Manual

Operation and Service Manual
Agilent Technologies 85901A
AC Power Source
This manual applies directly to
Agilent 85901A AC Power Sources with
serial numbers prefixed 2838K and below.
Manual Part Number: 85901-90001
Supersedes September 1988
Printed in USA
April 2000
© Copyright 1988-2000 Agilent Technologies, Inc.
The information contained in this document is subject to change without notice.
Agilent Technologies makes no warranty of any kind with regard to this material, including but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Agilent Technologies shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
The following safety symbols are used throughout this manual. Familiarize yourself with the symbols and their meaning before operating this instrument.
WARNING Warning denotes a hazard. It calls attention to a procedure
which, if not correctly performed or adhered to, could result in injury or loss of life. Do not proceed beyond a warning note until the indicated conditions are fully understood and met.
CAUTION Caution denotes a hazard. It calls attention to a procedure that, if not
correctly performed or adhered to, could result in damage to or destruction of the instrument. Do not proceed beyond a caution sign until the indicated conditions are fully understood and met.
NOTE Agilent Technologies certifies that this product met its published
specifications at the time of shipment from the factory. Agilent further certifies that its calibration measurements are traceable to the United States National Bureau of Standards, to the extent allowed by the Bureau’s calibration facility, and to the calibration facility of other International Standards Organization members.
WARNING Before the charger of the 85901A is switched on, make sure it
has been properly grounded through the protective conductor of the ac power cable to a socket outlet provided with the protective earth contact. Any interruption of the protective (grounding) conductor inside or outside the instrument, or disconnection of the protective earth terminal, can result in personal injury.
WARNING There are voltages at many points in the instrument which can,
if contacted, cause personal injury. Be extremely careful. Any adjustments or service procedures that require operation of the instrument with the protected covers removed should be performed only by trained service personnel.
ii
WARNING ALWAYS assume that high voltage is present at the inverter
output and on the power cord adapters. NEVER rely on the position of the inverter switch or charger switch or on the front-panel LED indicators to determine if high voltage is present. Never use a damaged power cord adapter. The inverter output should be treated as cautiously as you would treat a line voltage source.
WARNING When the high voltage output of the inverter is exposed, for
example when the 85901A is used in servicing some other instrument, take extreme safety precautions as you would for any high voltage exposure. ALWAYS disconnect all inverter power cords before servicing the load unit. NEVER rely on the position of the inverter switch or charger switch or on the front-panel LED indicators to determine if high voltage is present.
CAUTION Before an instrument is connected to the 85901A, verify that the line
voltage selector of the instrument to be connected is set to the same voltage as the 85901A inverter output voltage. Failure to set the ac power input to the correct voltage could cause damage to the instrument.
Regulatory Notices
Herstellerbescheinigung
Hiermit wird bescheinigt, daβ das Gerät/System 85901A in Übereinstimmung mit den Bestimmungen von Postverfügung 1046/84 funkentstört ist.
Der Deutschen Bundespost wurde das Inverkehrbringen dieses Gerätes/Systems angezeigt und die Berechtigung Überprüfung der Serie auf Einhaltung der Bestimmungen eingeräumt.
Zusaatzinformation fur Meβ-und Testgeräte
Werden Meβ- und Testgeräte mit ungeschirmten Kabeln und/oder in offenen Meβaufbauten verwendet, so ist vom Betreiber sicherzustellen, daβ die Funk-Entstörbestimmungen unter Betriebsbedingungen an seiner Grundstücksgrenze eingehalten werden.
iii
Manufacturer’s Declaration
This is to certify that the equipment 85901A is in accordance with the Radio Interference Requirements of Directive FTZ 1046/84. The German Bundespost was notified that this equipment was put into circulation, the right to check the series for compliance with the requirements was granted.
Additional Information for Test- and Measurement Equipment
If Test- and Measurement Equipment is operated with unscreened cables and/or used for measurements on open set-ups, the user has to assure that under operating conditions the Radio Interference Limits are still met at the border of his premises.
Warranty
This Agilent Technologies instrument product is warranted against defects in material and workmanship for a period of one year from date of shipment. During the warranty period, Agilent Technologies will, at its option, either repair or replace products which prove to be defective.
For warranty service or repair, this product must be returned to a service facility designated by Agilent Technologies. Buyer shall prepay shipping charges to Agilent Technologies and Agilent Technologies shall pay shipping charges to return the product to Buyer. However, Buyer shall pay all shipping charges, duties, and taxes for products returned to Agilent Technologies from another country.
Agilent Technologies warrants that its software and firmware designated by Agilent Technologies for use with an instrument will execute its programming instructions when properly installed on that instrument. Agilent Technologies does not warrant that the operation of the instrument, or software, or firmware will be uninterrupted or error-free.
iv
LIMITATION OF WARRANTY
The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by Buyer, Buyer-supplied software or interfacing, unauthorized modification or misuse, operation outside of the environmental specifications for the product, or improper site preparation or maintenance.
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. AGILENT TECHNOLOGIES SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
EXCLUSIVE REMEDIES
THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES. AGILENT TECHNOLOGIES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT,SPECIAL,INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON
CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.
v
vi
Contents
1. General Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Instruments Covered by This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
2. Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Preparation for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Inverter Line Voltage and Fuse Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Connecting Internal Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Connecting External Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Power Cable for Charger Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Power Cable for Inverter Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Operating Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Storage and Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
3. Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Front-Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Rear-Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Charging the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Basic Operation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
4. Performance Tests
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Performance Test Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
1. Inverter Output Voltage and LED Annunciators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
2. Inverter DC Input Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
3. Inverter Internal DC Input Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4. Inverter Shutoff with Charger On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
5. Adjustments
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Pre-Adjustment Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Reference Voltage Adjustment: A2R14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
7
Contents
Charger Output Voltage Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
After Completing All Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
6. Replaceable Parts
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7. Service
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Overall Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Front-Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Rear-Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
DC-to-DC Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Inverter Circuit Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
DC-to-AC Switcher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Charger Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Charger Block Diagram Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Flyback Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Power-Limited Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Shut-Off Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Control Circuit Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Control Circuit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Status-Sensing Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Shut-Off Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Buzzer and Indicator Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Bias Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
8

1 General Information

1-1
General Information

Introduction

Introduction
This manual contains information required to operate and service the Agilent Technologies Model 85901A AC Power Source. The 85901A is shown in Figure 1-1 with all of its externally supplied accessories.

Description

The 85901A is a portable ac power source. It can be operated on the bench or as a portable power supply for field service. Other uses are for measurements requiring power line isolation or for measurements performed during power failure. The instrument has a carrying handle that can also be used as an adjustable tilt-stand. The handle can be moved by pushing the sides of the handle in and then turning the handle to a suitable position.
The 85901A consists of battery, inverter, charger, and control circuits. It provides up to 200W maximum continuous power with the internal battery, at either 115 Vrms or 230 Vrms.
The 85901A weighs 14.2 kg (31.3 lbs) with the battery installed, and 8.0 kg (17.6 lbs) without the battery. The rear panel has terminals for connecting an external battery or other 12 Vdc source. The dimensions of the package are 337 mm wide by 125 mm high by 461 mm deep.
Specifications
Instrument specifications are listed in Table 1-1. These specifications are the performance standards or limits against which the instrument may be tested.
Performance characteristics are listed in Table 1-2. Characteristics provide useful information by describing typical, non-warranted instrument performance.
1-2 Chapter 1
General Information
Specifications
Figure 1-1 85901A w/Complete Set of General Purpose Power-Cord
Adapters
Chapter 1 1-3
General Information

Safety Considerations

Safety Considerations
The 85901A AC Power Source has been designed to conform to the safety requirements of an IEC (International Electromechanical Committee) Safety Class I instrument, and is shipped from the factory in a safe condition. This Agilent Technologies 85901A A C Power Source Operation and Service Manual, and all related documentation, must be reviewed for familiarization with safety markings and instructions before operation. This unit is to be used in a controlled environment.
WARNING This unit contains more than one live circuit. See the schematic
diagrams.
This operation and service manual contains safety information, cautions, and warnings which must be followed by the user to ensure safe operation and to maintain the instrument in a safe condition.

Instruments Covered by This Manual

This instrument has a two-part serial number in the form of 00000K00000 (see Figure 1-2). The number is stamped on the serial plate attached to the rear panel of the instrument. The first five digits and the letter constitute the serial prefix; the last five digits form the digits. The prefix is the same for all identical instruments, and it changes only when a change is made to the instrument. The suffix, however, is assigned sequentially and is different for each instrument.
The contents of this manual apply directly to instruments having the same serial number prefix(es) listed under "Serial Numbers” on the title page. The letter placed between the two sets of digits identifies the country where the instrument was manufactured.
1-4 Chapter 1
Figure 1-2 Typical Serial Number Label
An instrument manufactured after the printing of this manual may have a serial number prefix that is not listed on the title page. This unlisted serial number prefix indicates that the instrument is different from those described in the manual.
General Information
Instruments Covered by This Manual
The manual for a newer instrument is accompanied by a Manual Updating Supplement, which contains the change information that explains how to adapt the manual to the newer instrument.
In addition to change information, the supplement may contain information for correcting errors in the manual. Tokeep this manual as current and accurate as possible, Agilent recommends that you periodically request Manual Updating Supplement. The supplements are identified with the manual print date and part number, both of which appear on the manual title page. For information concerning a serial number prefix that is not listed on the title page or in the Manual Updating Supplement, contact your nearest Agilent office.
Chapter 1 1-5
General Information
Instruments Covered by This Manual
Table 1-1 85901A Specifications
Specifications describe warranted performance over the temperature range of 0°C to 55°C after one hour continuous operation, unless otherwise noted.
INPUTS
Inverter
1
Voltage 10.8 Vdc to 14.5 Vdc Charger
2
Voltage 90 to 250 Vac, auto-selected Frequency 44 to 66 Hz Power consumption 122 VA, maximum
OUTPUTS
Inverter Voltage 135 or 270 V peak 5%
Rectangular waveform with 25%
dead zone (115 or 230 Vrms 5%) Frequency 60 Hz 0.1%, crystal reference Maximum power 200W, continuous
1.
The inverter input must not have any transients higher than 14.5 V. Otherwise, the overvoltage protection circuitwill automatically turn the inverter off.
2.
Turning the charger on automatically turns the inverter off.
1-6 Chapter 1
Instruments Covered by This Manual
Table 1-2 85901A Characteristics (1 of 2)
ENVIRONMENTAL
General Information
Temperature
1
Operating 0°C to +55°C Storage: with battery –20°C to +40°C
without battery –40°C to +70°C
EMI
Conducted emission FTZ 1046 Radiated emission FTZ 1046
Battery
23
Type Sealed lead acid Voltage 12Vdc Capacity 17 ampere-hours
MECHANICAL
Dimensions: width 337mm (13.3 in)
height 125 mm (4.9 in) depth 461 mm 18.1 in)
Weight: with battery 14.2 kg (31.3 lb) without battery 8.0 kg (17.7 lb)
Shipping weight 16.3 kg (36.0 lb)
BATTERY SHELF LIFE
Storage Temperature Recharge Interval
<20°C 18 months
20°C to 30°C12 months
0°C to 40°C 6 months
CERTIFICATION
The 85901A is certified for use with the following Agilent test and measurement equipment:
HP/Agilent 8562A/B, Agilent 8590A, and Agilent 8592A, and their options.
1.
Shelf life of battery decreases with either extended operation or storage at higher than 40C
2.
Battery cyclic life (charge-discharge) is nominally rated at more than 200 cycles.
3.
Battery is a Matsushita Electric LCR12V17P sealed lead acid. Bat­tery is available from Agilent Technologies as HP/Agilent p/n 1420-0373.
Chapter 1 1-7
General Information
Instruments Covered by This Manual
Figure 1-3 85901A Characteristics (2 of 2)
Table 1-3 Recommended Test Equipment
Instrument Critical Specifications Recommended
Model
Power Supply Output voltage: 9 to 20 Vdc HP/Agilent 6032A √√ Digital
Multimeter Electronic Load Input voltage: 20 Vdc
4.5 digits display
Input current: 10A minimum
1-8 Chapter 1
HP/Agilent 3487A
Fujitsu EUL-300D
Where Used
Perf. Tests
√√√
√√
Adj. Ser-
vice

2 Installation

2-1
Installation

Introduction

Introduction
This chapter provides the information needed to install the 85901A AC PowerSource. Topics covered include:initial inspection, line voltage and fuse selection, operating environment, battery charging, battery replacement, storage, and shipment.

Initial Inspection

The 85901A AC Power Source, as shipped from the factory, meets all the specifications listed in Table 1-1.
Inspect the shipping container for damage. If the shipping container or cushioning material is damaged, notify the carrier as well as the Agilent office and be sure to keep the shipping materials for the carrier's inspection until the contents of the shipment have been checked for completeness and the instrument has been checked mechanically and electrically.
Complete shipment contents are shown in Figure 2-1. A test procedure for checking general electrical operation may be found under "Basic Operation Check" in Chapter 3. Performance tests to check the 85901A against its specifications are given in Chapter 4. If the instrument does not pass the performance tests, notify the nearest Agilent office (or, to obtain the address of the Agilent office nearest you, contact an office listed on the inside rear cover of this manual). The office will arrange for repair or replacement without waiting for a claim settlement.
CAUTION Before using the 85901A for the first time, the internal battery should
be charged. Follow the procedure for charging the battery in Chapter 3. If the shipping materials are in good condition, retain them for possible
future use. You may wish to ship the instrument to another location or return it to Agilent for service.
2-2 Chapter 2
Figure 2-1 85901A Shipping Container and Contents
Installation
Initial Inspection
Chapter 2 2-3
Installation

Preparation for Use

Preparation for Use

Power Requirements

The inverter of the 85901A requires a power source of 10.8 Vdc to 14.5 Vdc. Power consumption is approximately 330W when the 85901A provides its maximum continuous output capacity of 200W.
WARNING If the instrument is to be energized via an external
autotransformer for voltage reduction, make sure the common terminal is connected to the neutral pole of the charger input.
CAUTION Before turning the 85901A charger switch on, verify that the line
voltage is within the charger input's voltage range. The charger circuit of the 85901A requires a power source of 90 to 250
Vac, 47 to 66 Hz, single-phase. You do not need to select the correct input voltage; the charger circuit automatically does so. Maximum power consumption in the charging mode is approximately 122 VA.

Inverter Line Voltage and Fuse Selection

CAUTION Before turning the 85901A inverter switch on, verify that the connected
instrument's line voltage selection is set to the same voltage as the 85901A inverter output voltage.
The 85901A voltage selection switch selects the output voltage of the inverter (115V or 230V).
The appropriate fuses are factory-installed for the instrument's destination. Figure 2-2 illustrates replacement fuses, and Table 2-1 lists their ratings and part numbers.
CAUTION Before using the 85901A, check that the proper fuse for your line
voltage and selected inverter-output voltage is installed.
2-4 Chapter 2
Figure 2-2 Line Voltage and Fuse Selection
Installation
Inverter Line Voltage and Fuse Selection
Table 2-1 Replacement Fuse Ratings and Part Numbers
No. Function Rating P/N
1 Line Fuse 250V, 1.6A 2110-0773 2 Battery Fuse 32V, 30A 2110-0809 3 Inverter Output Fuse 250V, 4A 2110-0734
Chapter 2 2-5
Installation

Connecting Internal Battery

Connecting Internal Battery
The internal battery for the 85901A is not installed when the instrument is shipped from the factory. When unpacking the 85901A, you will find a package containing two battery connectors in the main container. You will also find two screws and two washers in the battery container. These connectors and screws are used to install the internal battery. You will need two screwdrivers, both slotted and Phillips.
WARNING This instrument is independent of the power mains. HIGH
VOLTAGE is present whenever the internal battery has been installed and the inverter switch is on.
Connecting the battery may cause electrical arcing at the terminal. Do not connect the battery in an explosive atmosphere or near inflammable materials.
CAUTION The voltage ratings of the battery should be the same as the input
voltage range of the inverter. Verify that you are installing a battery of the correct voltage rating.
Connect the internal battery's positive and negative terminals to the 85901A front-panel positive (red wire) and negative (black wire) internal battery terminals, respectively.
1. Install the two separate battery connectors on the battery.
2. Open the battery door in the right-hand side of the front panel.
3. Place the battery in the 85901A battery cage with its terminals toward the top. Correct battery position and connection polarity are shown in Figure 2-3
4. Insert the two internal battery cable terminals into the positive and negative battery connectors, respectively. Fasten them using the two screws.
5. Refasten the battery cage door.
Confirm the correct placement of the wide four-terminal shorting strap at the rear-panel terminal block. Refer to Figure 2-4 for correct terminal block configurations with either internal or external batteries.
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Installation

Connecting External Battery

Connecting External Battery
The 85901A AC Power Source can use an external battery by connecting the external battery to the rear-panel terminal block. Car and truck 12V batteries can be used for the external battery. Figure 2-4 shows the correct connections from the 85901A terminal block to the external battery.
WARNING This instrument is independent of the power mains. HIGH
VOLTAGE is present whenever a 12 Vdc source has been connected and the inverter switch is on.
Connecting the battery may cause electrical arcing at the terminal. Do not connect the battery in an explosive atmosphere or near inflammable materials.
NOTE When an external DC voltage source is used, voltage transients must
not exceed 14.5V or the Over Voltage Protection circuitry will shut the inverter off.
Likewise, if an external charger is connected to an external battery, voltage transients above 14.5V may turn the 85901A off. This may happen, for example, when a car battery is used while the car's alternator is operating.
Chapter 2 2-7
Installation
Connecting External Battery
Figure 2-3 Battery Position and Connector Polarity
2-8 Chapter 2
Figure 2-4 Battery Terminal Block
Installation
Connecting External Battery
CAUTION The voltage ratings of the battery should be the same as the input
voltage range of the inverter. Verify that you are installing a battery of the correct voltage rating
Connect the external battery's positive and negative terminals to the 85901A rear-panel positive and negative external-battery terminals, respectively.
Do not remove the wide two-terminal shorting bar on rear-panel positive and negative external- battery terminals.
Chapter 2 2-9
Installation

Power Cable for Charger Input

Power Cable for Charger Input
The 85901A is equipped with a three-connector power cable.When connected to an appropriate ac power receptacle, this cable grounds the instrument cabinet.
WARNING The mains plug may only be inserted in a socket outlet
provided with a protective earth contact. The protective action must not be negated by the use of an extension cord (power cable) without a protective conductor (grounding). Grounding one conductor of a two-conductor outlet is not sufficient protection. Various power cables are available to connect the instrument to the types of ac power outlets unique to specific geographic areas. The cable appropriate for the area to which the analyzer is originally shipped is included with the unit.
NOTE While the inverter output is used, the 85901A will meet its EMI
specification with the charger input power cable removed.

Power Cable for Inverter Output

The 85901A standard connector is two CEE22-V connectors in place of the USA standard NEMA-15P connector. The interconnection cable, Part Number 8120-5220, CEE22-V male to NEMA-15P female, is provided. This cable is used to connect external instruments to the inverter output.
Other general-purpose power-cord adapters are available.The adapters listed below allow country-specific line cords to be plugged into the 85901A AC Power Source.
Europe HP/Agilent Part Number 8120-5210 U.S.A. HP/Agilent Part Number 8120-5211 United Kingdom HP/Agilent Part Number 8120-5212
2-10 Chapter 2

Installation

Operating Environment

Operating Environment

Temperature

The 85901A may be operated over temperatures from O°C to +55°C. Temperatures above +400C may reduce the life of the battery.

Humidity

The 85901A may be operated in environments with relative humidities up to 95% and to +40°C. However, the 85901A should be protected from temperature extremes, which cause condensation within the instrument.
Installation
The 85901A can be operated on the bench or as a portable power supply for field use. The instrument has a carrying handle that can also be used as an adjustable tilt-stand. The handle can be moved by pushing its sides in and then turning the handle to the desired position.
The battery must be installed before the 85901A can be operated. See the battery-installation instructions, above. Before turning on the 85901A inverter switch, verify that the same line voltage is selected for both the 85901A inverter output and the equipment connected to the inverter output.
Chapter 2 2-11
Installation

Storage and Shipment

Storage and Shipment

Environmental

The 85901A with battery may be stored and shipped in environments within the following limits:
Temperature –20°C to +40°C Humidity <95%
Altitude <50,000 ft The 85901A should be protected from temperature extremes, which cause condensation inside the equipment.

Packaging

Original packaging is shown in Figure 2-1. Containers and materials identical to those used in factory packaging are available through Agilent offices. If the instrument is being returned to Agilent for servicing, attach a tag indicating the type of service required, return address, model number, and full serial number. Mark the container FRAGILE to assure careful handling. In any correspondence, refer to the instrument by model number and full serial number.
Other packaging may be used if these general instructions for repackaging with commercially-available materials are followed:
a. Wrap instrument in heavy paper or plastic. If it is being shipped to
an Agilent office or service center, attach tag indicating the type of service required, return address, model number, and full serial number.
b. Use a strong shipping container. A double-walled carton made of
350-pound test material is adequate.
c. Use enough shock-absorbing material (3- to 4-inch layer) around all
sides of instrument to provide firm cushioning and prevent
movement inside the container. d. Seal shipping container securely. e. Mark shipping container FRAGILE to ensure careful handling.
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3 Operation

3-1
Operation

Introduction

Introduction
This chapter provides operating instructions for the 85901A AC Power Source. It also provides a brief description of the front- and rear-panel features.
Upon receipt of the 85901A AC Power Source, perform the procedure described under "Basic Operation Check" in this chapter. This check should also be performed after the instrument has been repaired. LED indicators, which represent the status of the battery, inverter, and charger circuits, are located on the left-hand side of the front panel. See Figure 3-1.

Front-Panel Features

LED indicators, which represent the status of the battery, inverter, and charger circuits, are located on the left-hand side of the front panel. See Figure 3-1.
The battery function area has two LEDs: the yellow LED indicates whether the charger is on or off, and the red LED indicates the state of the battery charger circuit. When the charger is operating, the red LED will be on if the battery-charging current is greater than 0.45 A 0.15 A, and it will be off if the battery-charging current is less than
0.45 A 0.15 A. The inverter function area includes a yellow LED and the inverter
on/off switch. The LED should be on when the inverter switch is on and the inverter is operating, and it should be off when the inverter is not operating. The inverter will not operate while the battery charger is operating.
During inverter operation, the red LED in the battery function area also is used to indicate the stateofthe battery output voltage. When the inverter is operating, the red LED will be off when battery voltage is greater than 10.8 V typical, and it will blink (accompanied by a buzzer) when battery voltage is less than 10.8 V typical.
The battery door occupies the remaining part of the front panel. This door provides access for battery service.
3-2 Chapter3
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