Keysight TS-5020 Wiring Manual And Hardware Reference

Keysight TS-5020 Automotive Electronics Functional Test System

Wiring Guide And Hardware Reference

Notices

No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and written consent from Keysight Technologies as governed by United States and international copyright laws.

Manual Part Number

E2240-90001

Edition

Edition 4, March 2015

Printed in Malaysia Keysight Technologies Microwave Products (Malaysia) Sdn. Bhd. Bayan Lepas Free Industrial Zone 11900 Penang, Malaysia

Technical Assistance

You can find information about technical and professional services, product support, and equipment repair and service on the Web:

http://www.keysight.com/contacts/English/noscript.html

Double-click the link to Tes t & Me a s u r e - ment. Select your country from the drop-down menus. The Web page that appears next has contact information specific for your country.

If you do not have access to the Internet, call one of the numbers in Ta b l e 1.

Tab l e 1 Keysight Call Centers

United States and Canada:

Europe: (41 22) 780 8111

Japan: Measurement

Latin America: 305 269 7548

Asia-Pacific: (85 22) 599 7777

United States and Canada:

Te s t a n d Measurement Call Center (800) 452 4844 (toll-free in US)

Assistance Center (81) 0426 56 7832

Te s t a n d Measurement Call Center (800) 452 4844 (toll-free in US)

Connector Keying 4-2 Connectors and Tools 4-3 Connecting Wiring to Test Connectors TC1- TC8 4-3 Crimping Wires to Contacts 4-4 Inserting Contacts and Assembling the Connectors 4-5 Connecting To The Test System Interface 4-6 ESD Protection Measures 4-7 Test Connector Signal Definitions 4-9 General TC Pins Assignment 4-13 Express Connect PCA Connector Definition and Pin Access 4-15 High-Power Connector 4-21

System Interconnect for Mac Panel Interface 4-23

L2000 (TITAN) Connectors and Tools 4-23

5 Test System Interface Cables

U8970-61702 Dual Banana Metric Cable for GPIB/LXI DMM 5-3 U8970-61701 Cable BNC Coax to 3x1 (Non-Isolated) 5-3 U8970-61700 Cable Isolated Instrument BNC 5-3

Cables For Express Connect Interface 5-4

E6170-61623 Twinax DMM To Inst Matrix Cable 5-4 E6170-61626 DIO And Utility Power Supply To ICA Cable 5-4 E6170-61627 DMM Trig 34980 To ICA 5-6 E6170-61628 DAC 34951 To ICA Cable 5-6 E6170-61629 GP Relay 34938A And Power Supply To ICA Cable 5-8 E6170-61620 General Purpose 96-96 DINC Cable 5-10 E6170-61621 48 Channel Load Card Express Connect Cable 5-10 E6170-61630 CAN PCI To ICA Cable 5-11 E6170-61605 Cable for 8-CH/16-CH/24-CH Load Card to Express Connect 5-12 E6230-61603 Cable for 8-CH Heavy Duty Load Card to Express Connect 5-13

Cables For L2000 (TITAN) Interface 5-14

iv TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) 5-14 E6218-61614 CABLE, E6175A TO L2000 (TITAN) 5-15 E6218-61615 CABLE, E6176A TO L2000 (TITAN) 5-15 E6218-61620 CABLE, N9379A TO L2000 (TITAN) 5-16 E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) 5-17 E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) 5-17 E6218-61624 CABLE, E6178B TO L2000 (TITAN) 5-18 E6218-61625 CABLE, ONE U7177A TO L2000 (TITAN) 5-19 E6218-61627 CABLE, DIO TO L2000 (TITAN) 5-20 E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) 5-20 E6218-61629 CABLE, 34938 TO L2000 (TITAN) 5-21 E6218-61630 CABLE, CAN TO L2000 (TITAN) 5-21 E2240-61621 Cable, 34934A to ICA (TITAN) 5-22 E2240-61622 Cable, 34939A to ICA (TITAN) 5-23 E2240-61623 Cable, Electronic Load to ICA (TITAN) 5-24 E2240-61626 Cable, System Resources E6198B and PCI DIO 1750 5-25 E6218-61619 Cable, System Resources To L2000 (TITAN) 5-26

E6218-61626 CABLE, Dual 24-CH Load Card To L2000 (TITAN) 5-27

6 Replaceable And Spare Parts

Keysight E2230A Replaceable Parts 6-2

Keysight E2240A Recommended Spare Parts for Express Connect 6-4

Keysight E2240A Recommended Spare Parts for L2000 (TITAN) 6-5

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference v

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vi TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

List of Figures

1 Legal Information

2 Safety and Regulatory Information

3 System Overview

Figure 3-1. Express Connect Test System Interface TC1 Through TC4 3-7 Figure 3-2. Express Connect Test system Interface TC1 Through TC8 3-8 Figure 3-3. Macpanel L2000 (TITAN) Test System Interface 3-10 Figure 3-4. Typical TS-5020 System Rack with Express Connect Layout 3-28 Figure 3-5. Typical TS-5020 System with L2000 (TITAN) test interface 3-29 Figure 3-6. TS-5020 Simplified System with Express Connect Block Diagram 3-30 Figure 3-7. TS-5020 Simplified System with L2000 (TITAN) Block Diagram 3-31 Figure 3-8. Rear View Of 34980A Multifunction Switch / Measure Unit 3-32 Figure 3-9. Cut-out View of Slot 4 with Terminal Card To Create Instument/Pin

Figure 3-10. Multiple 34933A configured as Instrumentation and Pin Matrix 3-34 Figure 3-11. Multiple 34934A configured as Instrumentation and Pin Matrix 3-35

Matrix 3-33

4 System Interconnects

Figure 4-1. TC1-TC4 Connector Keying 4-2 Figure 4-2. TC1-TC8 Connector Key Configuration 4-2 Figure 4-3. Crimping Wires to Contacts 4-4 Figure 4-4. Assembling TC1 to TC4 4-5 Figure 4-5. Connecting To The Test System Interface 4-6 Figure 4-6. Adding A Grounding Strap To Reduce ESD 4-7 Figure 4-7. Wrist Strap ESD Connector 4-8 Figure 4-8. Removing A Test Connector Contact 4-8 Figure 4-9. TC1 Pinouts 4-11 Figure 4-10. TC2 Pinouts 4-12 Figure 4-11. TCn Pin Assignments 4-13 Figure 4-12. TCn+1 Pin Assignments 4-14 Figure 4-13. PCA Layout For Full Profile Express Connect (For TC1-TC8 Use) 4-15 Figure 4-14. View of Full Profile Express Connect PC Assembly (2 of 4 possible PC

Assembly shown) 4-16 Figure 4-15. PCA Layout For Low Profile Express Connect (For TC1-TC4 Use) 4-17 Figure 4-16. TS-5020 System Connector (J6 or J60) TC1 and TC2 Assignments 4-18 Figure 4-17. TS-5020 System Connector (J6 or J60) TCn Assignments 4-19 Figure 4-18. TS-5020 Configuration Connector (J7 or J40) 4-20 Figure 4-20. Recommended System Grounding 4-22

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference vii

5 Test System Interface Cables

Figure 5-1. U8970-61702 (Dual Banana Metric Cable) 5-3 Figure 5-2. U8970-61701 (Cable BNC Coax to 3x1) 5-3 Figure 5-3. U8970-61700 (Cable Isolated Instrument BNC) 5-3 Figure 5-4. E6170-61623 Twinax DMM To Inst Matrix Cable 5-4 Figure 5-5. E6170-61626 DIO And Utility Power Supply To ICA Cable 5-4 Figure 5-6. E6170-61627 DMM Trig 34980 To ICA 5-6 Figure 5-7. E6170-61628 DAC 34951 To ICA Cable 5-6 Figure 5-8. E6170-61629 Cable 5-8 Figure 5-9. E6170-61620 General Purpose 96-96 DINC Cable 5-10 Figure 5-10. E6170-61621 48 Channel Load Card Express Connect Cable 5-10 Figure 5-11. E6170-61630 CAN PCI To ICA Cable 5-11 Figure 5-12. E6170-61605 Cable for Load card to Express Connect. This cable can be used

for E6175A, N9377A, E6176A, E6177A, U7177A and N9378A. 5-12 Figure 5-13. Cable for E6178B 8-CH Heavy duty Load card to Express Connect 5-13 Figure 5-14. E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) 5-14 Figure 5-15. E6218-61614 CABLE, E6175A TO L2000 (TITAN) 5-15 Figure 5-16. E6218-61615 Cable, E6176A to L2000. This cable is used for E6176A and

N9377A 5-15 Figure 5-17. E6218-61620 CABLE, N9379A TO L2000 (TITAN) 5-16 Figure 5-18. E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) 5-17 Figure 5-19. E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) 5-17 Figure 5-20. E6218-61624 CABLE, E6178B TO L2000 (TITAN) 5-18 Figure 5-21. E6218-61625 Cable, One U7177A to L2000. This cable is used for E6177A,

U7177A and N9378A. 5-19 Figure 5-22. E6218-61627 CABLE, DIO TO L2000 (TITAN) 5-20 Figure 5-23. E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) 5-20 Figure 5-24. E6218-61629 CABLE, 34938 TO L2000 (TITAN) 5-21 Figure 5-25. E6218-61630 CABLE, CAN TO L2000 (TITAN) 5-21 Figure 5-26. E2240-61621 Cable, 34934A to ICA (TITAN). One cable requires two TITAN

receiver block. 5-22 Figure 5-27. E2240-61622 Cable, 34934A to ICA (TITAN) 5-23 Figure 5-28. E2240-61623 Cable, Electronic Load to ICA (TITAN). This cable has an in-line

50A fuse. 5-24 Figure 5-29. E2240-61626 Cable, System Resources E6198B and PCI DIO 1750. This cable

combines the system resources cable for E6198B with the cable for PCI DIO

1750. 5-25

Figure 5-30. E6218-61619 Cable, System Resources to L2000 (TITAN). This cable

combines the system resources cable for E6218A with the cable for PCI DIO

1750. 5-26

Figure 5-31. E6218-61626 Cable, Dual 24-CH Load Card to L2000 (TITAN). This cable

combines 2 24-CH load card cable to a single receiver block. 5-27

6 Replaceable And Spare Parts

viii TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

List of Tables

1 Legal Information

2 Safety and Regulatory Information

3 System Overview

Table 1-1. Keysight Call Centers and Regional Headquarters 1-3

Table 2-1. Environment Requirements 2-3 Table 2-2. Safety Symbols and Regulatory Markings 2-5 Table 2-3. Suggested Anti-Static Solutions for Site Planning 2-7

Table 3-1. Typical TS-5020 Instrumentation 3-3 Table 3-2. L2000 (TITAN) Slot 1 (System) 3-11 Table 3-3. L2000 (TITAN) Slot 2 (Instruments) 3-12 Table 3-4. L2000 (TITAN) Slot 3 (DAC) 3-13 Table 3-5. L2000 (TITAN) Slot 4 (RS232) 3-14 Table 3-6. L2000 (TITAN) Slot 6 (Pin Matrix 1st Card 34933A) 3-15 Table 3-7. L2000 (TITAN) Slot 7 to 9 (Matrix Card 34933A) 3-16 Table 3-8. L2000 (TITAN) Slot 6 (Pin Matrix 1st Card (34934A)) 3-17 Table 3-9. L2000 (TITAN) Slot 7 (Pin Matrix 1st Card (34934A)) 3-18 Table 3-10. L2000 (TITAN) Slot 8/21/23 (Pin Matrix Card (34934A)) 3-19 Table 3-11. L2000 (TITAN) Slot 9/22/24 (Pin Matrix Card (34934A)) 3-20 Table 3-12. L2000 (TITAN) Slot 12 to 15 (GP relay Card (34938A)) 3-21 Table 3-13. L2000 (TITAN) Slot 12 to 15 (GP relay Card (34939A)) 3-22 Table 3-14. L2000 (TITAN) Slot 11 to 20 (24-CH Load Card) 3-23 Table 3-15. L2000 (TITAN) Slot 13 to 20 (16-CH Load Card) 3-24 Table 3-16. L2000 (TITAN) Slot 13 to 20 (48-CH Load Card) 3-25 Table 3-17. L2000 (TITAN) Slot 13 to 20 (8-CH Load Card) 3-26 Table 3-18. L2000 (TITAN) Slot 16 & 18(Heavy Duty Load Card & Electronic Load) 3-27 Table 3-19. L2000 (TITAN) Slot 25 (RF) 3-27

4 System Interconnects

Table 4-1. TCx Signal Definitions 4-9

5 Test System Interface Cables

Table 5-1. E6170-61626 Cable Pinout Table 5-5 Table 5-2. E6170-61628 Cable Pinout Table 5-7 Table 5-3. E6170-61629 Cable Pinout Table 5-9

6 Replaceable And Spare Parts

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference ix

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x TS-5020 Automotive Electronics Functional Test System

1 Legal Information

Warranty .... 1-2

Technology Licenses .... 1-2

Restricted Rights Legend .... 1-2

Service And Support .... 1-3

Keysight On The Web .... 1-3

Keysight By Phone .... 1-3

1 Legal Information

Legal Information

Warranty

The material contained in this document is provided “as is,” and is subject to being changed, without notice, in future editions. Further, to the maximum extent permitted by applicable law, Keysight disclaims all warranties, either express or implied, with regard to this manual and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Keysight shall not be liable for errors or for incidental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein. Should Keysight and the user have a separate written agreement with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement shall control.

Technology Licenses

The hardware and/or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license.

Restricted Rights Legend

If software is for use in the performance of a U.S. Government prime contract or subcontract, Software is delivered and licensed as “Commercial computer software” as defined in DFAR 252.227-7014 (June 1995), or as a “commercial item” as defined in FAR 2.101(a) or as “Restricted computer software” as defined in FAR 52.227-19 (June 1987) or any equivalent agency regulation or contract clause. Use, duplication or disclosure of Software is subject to Keysight Technologies’ standard commercial license terms, and non-DOD Departments and Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227-19(c)(1-2)(June

1987). U.S. Government users will receive no greater than Limited Rights as defined in FAR 52.227-14 (June 1987) or DFAR 252.227-7015 (b)(2)(November 1995), as applicable in any technical data.

1-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Service And Support

Keysight On The Web

Keysight By Phone

Legal Information 1

Any adjustment, maintenance, or repair of this product must be performed by qualified personnel. Contact your customer engineer through your local Keysight Technologies Service Center.

You can find information about technical and professional services, product support, and equipment repair and service on the Web:

Double-click the link to Test & Measurement. Select your country from the drop-down menus. The Web page that appears next has contact information specific for your country

http://www.keysight.com/

If you do not have access to the Internet, call one of the numbers in

Table 1-1 Keysight Call Centers and Regional Headquarters

United States and Canada: Test and Measurement Call Center

Europe: (41 22) 780 8111

Japan: Measurement Assistance Center

Latin America: 305 269 7548

Asia-Pacific: (85 22) 599 7777

Table 1-1.

(800) 452 4844 (toll-free in US)

(81) 0426 56 7832

Manufacturing Address

Keysight Technologies Microwave Products (Malaysia) Sdn. Bhd.

Bayan Lepas Free Industrial Zone,

11900 Penang,

Malaysia.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 1-3

1 Legal Information

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1-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

2 Safety and Regulatory Information

Safety Information .... 2-2

Safety Summary .... 2-2

Safety Notice .... 2-2

General .... 2-2

Environmental Conditions .... 2-3

Before Applying Power .... 2-3

Ground The System .... 2-4

Fuses .... 2-4

Operator Safety Information .... 2-4

Safety Symbols and Regulatory Markings .... 2-5

Electrostatic Discharge (ESD) Precautions .... 2-7

End of Life: Waste Electrical and Electronic Equipment (WEEE)

Directive 2002/96/EC .... 2-8

2 Safety and Regulatory Information

CAUTION

WARNING

Safety Information

Safety Summary

Safety Notice

The following general safety precautions must be observed during all phases of operation of this instrument. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Keysight Technologies assumes no liability for the customer's failure to comply with these requirements.

A CAUTION notice denotes a hazard. It calls attention to an operating procedure, practice, or the like, that, if not correctly performed or adhered to, could result in damage to the product or loss of important data. Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met.

A WARNING notice denotes a hazard. It calls attention to an operating procedure, practice, or the like that, if not correctly performed or adhered to, could result in personal injury or death. Do not proceed beyond a WARNING notice until the indicated conditions are fully understood and met.

General

This product is provided with a protective earth terminal. The protective features of this product may be impaired if it is used in a manner not specified in the operation instructions.

DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE. Do not operate the product in the presence of flammable gases or flames.

2-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

WARNING

DO NOT REMOVE RACK PANELS OR INSTRUMENT COVERS. Operating

WARNING

°

CAUTION

personnel must not remove any rack panels or instrument covers. Component replacement and internal adjustments must be made only by qualified service personnel. Products that appear damaged or defective should be made inoperative and secured against unintended operation until they can be repaired by a qualified service personnel.

The protection provided by the TS-5020 system may be impaired if the system is used in a manner not specified by Keysight.

Environmental Conditions

Safety and Regulatory Information 2

The TS-5020 Automotive Electronics Functional Test System is designed for indoor use only. mental requirements.

Table 2-1 Environment Requirements

Environment Conditions Requirements

Maximum Altitude 2000 meters

Temperature (Operation) 5 C to 40 C

Maximum Relative Humidity The test system is designed to operate

This product is designed for use in Installation Category II and Pollution Degree 2, per IEC 61010-1 and 664 respectively.

Before Applying Power

Table 2-1 shows general environ-

in the range from 5% to 80% relative humidity (non-condensing).

Verify that the product is set to match the available line voltage and all safety precautions are taken. Note the external markings of the instruments described in

Regulatory Markings”.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 2-3

“Safety Symbols and

2 Safety and Regulatory Information

WARNING

Ground The System

Fuses

To minimize shock hazard, the instrument chassis and cover must be connected to an electrical protective earth ground. The instrument must be connected to the ac power mains through a grounded power cable, with the ground wire firmly connected to an electrical ground (safety ground) at the power outlet. Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury.

Use only fuses with the required rated current, voltage, and specified type (normal blow, time delay). Do not use repaired fuses or short-circuited fuse holders. To do so could cause a shock or fire hazard.

In order to avoid electrical hazards, all system internal fuses must be replaced by trained and qualified personnel.

Operator Safety Information

Module connectors and Test Signal cables connected to them cannot be operator accessible.

M

Cables and connectors are considered inaccessible if a tool (e.g. screwdriver, wrench, socket, etc.) or a key (equipment in a locked cabinet) is required to gain access to a conductive surface connected to any cable conductor (High, Low or Guard).

Assure the equipment under test has adequate insulation between the cable connections and any operator-accessible parts (doors, covers, panels shields, cases, cabinets, etc.)

Verify there are multiple and sufficient protective means (rated for the voltages you are applying) to assure the operator will NOT come into contact with any energized conductor even if one of the protective means fails to work as intended. For

2-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Safety symbols

Safety and Regulatory Information 2

example, the inner side of a case, cabinet, door cover or panel can be covered with an insulating material as well as routing the test cables to the front panel connectors of the module through non-conductive, flexible conduit such as that used in electrical power distribution.

Safety Symbols and Regulatory Markings

Symbols and markings on the system, in manuals and on instruments alert you to potential risks, provide information about conditions, and comply with international regulations.

Table 2-2 defines the symbols and markings you may find in a

manual or on an instrument.

Table 2-2 Safety Symbols and Regulatory Markings

Warning: risk of electric shock.

Warning: hot surface

Caution: refer to accompanying documents.

Laser radiation symbol: marked on products that have a laser output.

Alternating current.

Both direct and alternating current.

Three-phase alternating current.

Earth (ground) terminal

Protective earth (ground) terminal

Frame or chassis terminal

Terminal is at earth potential. Used for measurement and control circuits designed to be operated with one terminal at earth potential.

Terminal for neutral conductor on permanently installed equipment.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 2-5

2 Safety and Regulatory Information

Safety symbols

Terminal for line conductor on permanently installed equipment.

Standby (supply); units with this symbol are not completely disconnected from ac mains when this switch is off. To completely disconnect the unit from ac mains, either disconnect the power cord, or have a qualified electrician install an external switch.

Regulatory markings

This text indicates that the ISM device complies with Canadian ICES-001.

Cet appareil ISM est conforme à la norme NMB-001 du Canada.

The CSA mark is a registered trademark of the Canadian Standards Association. A CSA mark with the indicators “C” and “US” means that the product is certified for both the U.S. and Canadian markets, to the applicable American and Canadian standards.

The C-tick mark is a registered trademark of the Spectrum Management Agency of Australia. This signifies compliance with the Australia EMC Framework regulations under the terms of the Radio Communication Act of 1992.

This instrument complies with the WEEE Directive (2002/96/EC) marking requirement. This affixed product label indicates that you must not discard this electrical/electronic product in domestic householdwaste.

The CE mark is a registered trademark of the European Community. This CE mark shows that the product complies with all the relevant European Legal Directives.

2-6 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Electrostatic Discharge (ESD) Precautions

CAUTION

Static electricity is destructive to your production process and the TS-5020. Careless handling and poor site planning can cause system reliability problems and reduce your product yield. The system may not be as easily damaged as the modules you will be testing, but good anti-static planning will help ensure high reliability.

The ESD symbol below indicates areas where ESD caution must be exercised. This is to prevent damage to instruments and/or test disruption.

ESD Symbol

Caution: Static Sensitive.

Electrostatic discharge in this area may cause equipment damage or test disruption.

Safety and Regulatory Information 2

While not an exhaustive list of anti-static precautions, Table 2-3 shows suggestions to consider as you plan your system area:

Table 2-3 Suggested Anti-Static Solutions for Site Planning

Precaution Suggested Solution

Anti-static flooring Plan to use an anti-static floor

covering or mats.

Grounding straps Plan for foot straps in conjunction

with anti-static flooring and wrist straps for system operators.

The system test rack is secured to the pallet of the shipping crate and wrapped with a plastic wrap. Do not move the crate or the test rack and pallet to a static sensitive area until you have removed the plastic wrap from the test rack.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 2-7

2 Safety and Regulatory Information

End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC

This product complies with the WEEE Directive (2002/96/EC) marking requirement. The affixed product label (see below) indicates that you must not discard this electrical/electronic product in domestic household waste.

Product Category:

With reference to the equipment types in the WEEE directive Annex 1, this product is classified as a “Monitoring and Control Instrumentation” product.

Do not dispose in domestic household waste

To return unwanted products, contact your local Keysight office, or see:

http://www.keysight.com/environment/product

for more information.

2-8 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

3 System Overview

System Intended Use .... 3-2

Instructions For Use .... 3-2

Test System Specifications and Capabilities .... 3-3

Test Capabilities – Measurement Sample Methods .... 3-4

System Capability DC Accuracy Sample .... 3-4

Test System Interface Description .... 3-6

Test System Interface Connectors .... 3-6

Rack Layout with Express Connect Test System Interface .... 3-28

Rack Layout with L2000 (TITAN) Test System Interface .... 3-29

System Block Diagrams with Express Connect Test System Interface ....

3-30

System Block Diagrams with L2000 (TITAN) Test System Interface .... 3-31

The Keysight 34980A Multifunction Switch/Measure Unit .... 3-32

Slot Allocation of the 34980A .... 3-32

PC Cards .... 3-36

Keysight 53131 Universal Counter .... 3-36

Keysight 53220 Universal Counter .... 3-36

Keysight 33220 Function/Arbitrary Waveform Generator .... 3-37

Power Supplies .... 3-37

3 System Overview

WARNING

System Intended Use

Instructions For Use

The Keysight TS-5020 systems are designed to be used in high volume Electronic Control Modules (ECM) manufacturing sites. The systems can test ECU’s with 5-80 pins with voltages 0-60Vdc and currents in the 0-30Amp ranges. Typical applications for TS-5020 system include testing of smart sensors and ECMs for Antilock-brake, airbag, remote keyless entry, climate control, sunroof and windows.

The Keysight TS-5020 systems contain all of the instrumentation needed to test most electronics modules. You may also add additional instruments and cabling to increase the test capabilities of the system. The locations of the instruments and test system interface or mass interconnect are standardized as much as possible. Because the Keysight TS-5020 Series uses open system standards, and is configurable by the system integrator, systems at your site may be different from the factory configurations.

In the event that additional instrumentation is added that will shift the center of gravity, a rack stability test must be completed to verify the stability of the modified rack.

Typical system operation is dependant on the target application. The system is to be modified by trained personal for the target test module application. Typically, the test system development process consists of:

• Identify the number of load resources required and assign load

resources

• Identify the number of measurement resources required and assign

measurement resources

• Identify ECM serial interface communications needs and assign

serial resource

• Identify fixture control resources required and assign I/O & power

resources

• Construct test fixture and test system interconnect cabling

required for the specific application

• Develop TXSL based test-plan for specific application

• Develop Software operator user interface for specific application

• Validate and deploy test system to manufacturing site.

3-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Test System Specifications and Capabilities

p

g

Ag ilent Technologies Quad 4x8 reed relay switch modu le.

34938A Agilent Technologies 20 Chann el, 5am p form A switch.

34951A Agilent Technologies 4 Channel isolated +/-16V DAC.

Ag ilent Technologies Un iversal Counter

33220A Agilent Technologies 20M hz Function/Arbitrary W aveform Generator

y

N6762A Agilent Technologies Power supply

y

N665xA Agilent Technologies Power supply

Agilent Technologies 21 slot switch/load unit

E6176A Agilent Technologies 16 Ch loadcard

E6178B Agilent Technologies 8 Ch Heavy Duty loadcard

N9377A Agilent Technologies 16 Ch dual load

Ag ilent Technologies 8 Ch low resistance loadca rd

The TS-5020 test system specifications are derived directly from the specifications of the instrumentation that make up the system. The overall test system measurement capability is a combination of the measurement uncertainty as specified by the individual instrumentation combined with the system switch paths of the switching sub-systems.

For test system instrumentation specifications & characteristics, refer directly to the manufacturer documentation. may be configured into the system. Refer to the manufacturer supplied datasheets for detailed specifications.

Table 3-1 Typical TS-5020 Instrumentation

Table 3-1 lists various instrumentations that

System Overview 3

P/N Mfg Descri

34980A A 34933A 34934A Agilent Technologies Quad 4x32 Reed Matrix

34939A Agilent Technologies 64 Channel From A GP Sw itch

53131A 53220A Agilent Technologies 350 MH z Universal Frequency Co un ter /Tim e r

N6752A Agilent Technologie s P o w e r suppl

N664xA Agilent Technologie s P o w e r suppl

E6198B E6175A Agilent Technologie s 8 C h loa dc ard

E6177A Agilent Technologies 24 Ch loadcard

U7177A Agilent Technologies 24 Ch loadcard with current sense

N9378A N9379A Agilent Technologie s 4 8 C h high density loadcard

ilent Technologies 8 slot switch /m easu rem ent u nit w / d mm .

tion

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-3

3 System Overview

Test Capabilities – Measurement Sample Methods

The following test capabilities calculations help you determine if the Keysight TS-5020 Test System can meet your Electronic Control Module (ECM) test requirements. The test capabilities of the Keysight TS-5020 system include the specifications of the individual instruments used in the test(s) combined with the offsets in the system environment due to the measurement paths. The largest contributors to measurement variations are the instruments and the relays in the paths. The process for determining system capabilities is:

• Determine the accuracy required to test the ECM. For example, a

particular output driver test measurement requires a measurement of 12.5 volts ±10 mV.

• Determine the path, including the number of relays, to the DUT

from the based DMM.

• Determine the specification of the instrument from the module

manual specifications section for the particular range which will be used for the test.

• Calculate the sum of the accuracy uncertainty due to instrument

modules' specifications and system switch paths, and compare it to accuracy required by the DUT.

System Capability DC Accuracy Sample

relay in the measurement path needs to be included in the algorithm for calculating the system-level capability. The source voltage of 12.5 volts is supplied by Power Supply. The 1-year Accuracy vs. Aperture (±(% of reading + volts)) specification of the Keysight 34980A internal DMM for dc voltage on the 100-volt range for 16.7/20 milliseconds is

0.0045% + 0.6 millivolt. The relays for the measurement system route through the 34933 matrix card, and are all the specified at 50 microvolts offset.

The calculated system capability (accuracy) on the 100-volt range, using

16.7/20 millisecond aperture range, when using the Keysight 34980A internal DMM within its defined accuracy conditions is:

3-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

DMM DC Accuracy + offset

+ relay V offset (DvmHi to abus1) + relay V offset (abus1 to Row matrix relay) + relay V offset (row matrix relay to abus2) + relay V offset (abus2 to DvmLo)

(This equals 4 relay offsets of 50uV each)

Calculated system capability = ±[(0.0045%*12.5 + 0.6 mV) + 4*50uV]

= ±1.36 mV

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-5

3 System Overview

Test System Interface Description

The Keysight TS-5020 Test System Interface provides a common connection interface between the test stand and your test fixture/Unit Under Test (UUT). The Test System Interface provides flexibility for specific test requirements and is pre-wired and integrated to test stand equipment,

Test System Interface Connectors

There two types of Test system Interface Connectors;

• Express Connect

• Macpanel L2000 (TITAN)

Express Connect Test System Interface

The Express Connect Test System Interface can contain either of the following sets of test connectors:

• TC1 through TC4

• TC1 through TC8

Test connectors TC1 to TC4 or TC1 to TC8 provide the majority of the connections to the UUT.

These connectors are 156-pin, ITT Cannon Zero-Insertion-Force connectors.

Figure 3-1 and Figure 3-2 show the outline of the connector

sets.

3-6 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

Figure 3-1 Express Connect Test System Interface TC1 Through TC4

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-7

3 System Overview

Figure 3-2 Express Connect Test system Interface TC1 Through TC8

3-8 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

Macpanel L2000 (TITAN) Test System Interface

The Macpanel L2000 (TITAN) Test system Interface contain either of the of the following sets of test connectors:

• S1 - System

• S2 - Instruments

• S3 - DAC

• S4 - RS232

• S5 - User define

• S6 - Matrix card

• S7 - Matrix card

• S8 - Matrix card

• S9 - Matrix card

• S10 - GP Relay Card

• S11 - 24-CH Load Card

• S12 - GP Relay Card

• S13 - 24-CH Load Card/GP Relay Card

• S14 - 16-CH Load Card/GP Relay Card

• S15 - 48-CH Load Card/GP Relay Card

• S16 - Heavy Duty Load Card/Electronic Load

• S17 - 24-CH Load Card

• S18 - Heavy Duty Load Card

• S19 - 16-CH Load Card

• S20 - 48-CH Load Card

• S21 - Matrix card

• S22 - Matrix card

• S23 - Matrix card

• S24 - Matrix card

• S25 - RF Interconnection

Figure 3-3 shows the outline of the connector sets.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-9

3 System Overview

Figure 3-3 Macpanel L2000 (TITAN) Test System Interface

3-10 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

Tab l e 3 -2 L2000 (TITAN) Slot 1 (System)

Contact # Signal Contact # Signal Contact # Signal

1System Gnd33

2 Digital In (0) 34

3 Digital In (2) 35

4 Digital In (4) 36

5 Digital In (6) 37

6 Open Drain Out (0) 38

7 Open Drain Out (2) 39

8 Open Drain Out (4) 40

9 Open Drain Out (6) 41

10

11 Isense- (1) 43

12 Isense- (2) 44

13 Isense- (3) 45

14 Isense- (4) 46

15 PB Sense (1) 47

16 PB Sense (3) 48

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 +12Vdc supply 63

32 System Gnd 64

No connection 42 PCI1750 DI 74 No connection

No connection 49 PCI1750 DO 81 No connection

No connection 50 PCI1750 DO 82 No connection

No connection 51 PCI1750 DO 83 No connection

No connection 52 PCI1750 DO 84 No connection

No connection 53 PCI1750 DO 85 No connection

No connection 54 PCI1750 DO 86 No connection

No connection 55 PCI1750 DO 87 No connection

No connection 56 PCI1750 DO 88 No connection

No connection 57 PCI1750 DO 89 No connection

No connection 58 PCI1750 DO 90 TX+

No connection 59 PCI1750 DO 91 TX-

PCI1750Com 60 PCI1750 DO 92 RX+

PCI1750IGND 61 PCI1750 DO 93 RX-

No connection 62 PCI1750 DO 94 No connection

PCI1750 DI 65 System Gnd

PCI1750 DI 66 Digital In (1)

PCI1750 DI 67 Digital In (3)

PCI1750 DI 68 Digital In (5)

PCI1750 DI 69 Digital In (7)

PCI1750 DI 70 Open Drain Out (1)

PCI1750 DI 71 Open Drain Out (3)

PCI1750 DI 72 Open Drain Out (5)

PCI1750 DI 73 Open Drain Out (6)

PCI1750 DI 75 Isense+ (1)

PCI1750 DI 76 Isense+ (2)

PCI1750 DI 77 Isense+ (3)

PCI1750 DI 78 Isense+ (4)

PCI1750 DI 79 PB Sense (2)

PCI1750 DI 80 PB Sense (4)

PCI1750 DO 95 +24Vdc supply

PCI1750 DO 96 System Gnd

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-11

3-12 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Tab l e 3 -3 L2000 (TITAN) Slot 2 (Instruments)

Contact # Signal Contact # Signal Contact # Signal

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9

com1 Gnd

com1 CD com1 RTS com2 Gnd

com2 CD com2 RTS

CAN1.1(+) (softing1) CAN1.2(+) (softing1)

Spare instrument(+)

Spare instrument(+) Digitizer/DSO CH3_H Digitizer/DSO CH4_H

Spare instrument(+)

DMM Ext Trig (+)

DMM Gnd

ChassisGND

DUT PS1(+)

DUT PS1(-)

DUT PS2(+)

DUT PS2(-)

DUT PS3(+)

DUT PS3(-)

DUT PS4(+)

DUT PS4(-)

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

com1 Rx com1 DTR com1 CTS

com2 Rx com2 DTR com2 CTS

CAN1.1(-) (softing1) CAN1.2(-) (softing1)

Spare instrument(-)

Spare instrument(-) Digitizer/DSO CH3_L Digitizer/DSO CH4_L

Spare instrument(-)

No connection No connection

ChassisGND No connection No connection No connection No connection No connection No connection No connection No connection

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

com1 DSR

com2 DSR

CAN1.1(shield) (softing1) CAN1.2(shield) (softing1)

Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield) Spare instrument(shield)

No connection No connection

ChassisGND

DUT PS1(S+)

DUT PS1(S-)

DUT PS2(S+)

DUT PS2(S-)

DUT PS3(S+)

DUT PS3(S-)

DUT PS4(S+)

DUT PS4(S-)

3 System Overview

com1 Tx

com1 RI com2 Tx

com2 RI

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-13

Tab l e 3 -4 L2000 (TITAN) Slot 3 (DAC)

Contact # Signal Contact # Signal Contact # Signal

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

DAC1 Ch1 Hi

DAC1 Ch1 Hi Sense

DAC1 Ch2 Hi

DAC1 Ch2 Hi Sense

DAC1 Ch3 Hi

DAC1 Ch3 Hi Sense

DAC1 Ch4 Hi

DAC1 Ch4 Hi Sense

DAC2 Ch1 Hi

DAC2 Ch1 Hi Sense

DAC2 Ch2 Hi

DAC2 Ch2 Hi Sense

DAC2 Ch3 Hi

DAC2 Ch3 Hi Sense

DAC2 Ch4 Hi

DAC2 Ch4 Hi Sense

DAC3 Ch1 Hi

DAC3 Ch1 Hi Sense

DAC3 Ch2 Hi

DAC3 Ch2 Hi Sense

DAC3 Ch3 Hi

DAC3 Ch3 Hi Sense

DAC3 Ch4 Hi

DAC3 Ch4 Hi Sense

DAC4 Ch1 Hi

DAC4 Ch1 Hi Sense

DAC4 Ch2 Hi

DAC4 Ch2 Hi Sense

DAC4 Ch3 Hi

DAC4 Ch3 Hi Sense

DAC4 Ch4 Hi

DAC4 Ch4 Hi Sense

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

DAC1 Ch1 Lo

DAC1 Ch1 Lo Sense

DAC1 Ch2 Lo

DAC1 Ch2 Lo Sense

DAC1 Ch3 Lo

DAC1 Ch3 Lo Sense

DAC1 Ch4 Lo

DAC1 Ch4 Lo Sense

DAC2 Ch1 Lo

DAC2 Ch1 Lo Sense

DAC2 Ch2 Lo

DAC2 Ch2 Lo Sense

DAC2 Ch3 Lo

DAC2 Ch3 Lo Sense

DAC2 Ch4 Lo

DAC2 Ch4 Lo Sense

DAC3 Ch1 Lo

DAC3 Ch1 Lo Sense

DAC3 Ch2 Lo

DAC3 Ch2 Lo Sense

DAC3 Ch3 Lo

DAC3 Ch3 Lo Sense

DAC3 Ch4 Lo

DAC3 Ch4 Lo Sense

DAC4 Ch1 Lo

DAC4 Ch1 Lo Sense

DAC4 Ch2 Lo

DAC4 Ch2 Lo Sense

DAC4 Ch3 Lo

DAC4 Ch3 Lo Sense

DAC4 Ch4 Lo

DAC4 Ch4 Lo Sense

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

DAC1 Trigger DAC1 Ext Clk

DAC1 Gnd

DAC1 Gnd No Connection No Connection No Connection No Connection

DAC2 Trigger DAC2 Ext Clk

DAC2 Gnd

DAC2 Gnd No Connection No Connection No Connection No Connection

DAC3 Trigger DAC3 Ext Clk

DAC3 Gnd

DAC3 Gnd No Connection No Connection No Connection No Connection

DAC4 Trigger DAC4 Ext Clk

DAC4 Gnd

DAC4 Gnd No Connection No Connection No Connection No Connection

System Overview 3

3-14 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Tab l e 3 -5 L2000 (TITAN) Slot 4 (RS232)

Contact # signal Contact # signal Contact # signal

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

com3 Gnd

com3 CD com3 RTS com4 Gnd

com4 CD com4 RTS com5 Gnd

com5 CD com5 RTS com6 Gnd

com6 CD com6 RTS com7 Gnd

com7 CD com7 RTS com8 Gnd

com8 CD com8 RTS com9 Gnd

com9 CD com9 RTS

com10 Gnd

com10 CD

com10 RTS No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

com3 Rx com3 DTR com3 CTS

com4 Rx com4 DTR com4 CTS

com5 Rx com5 DTR com5 CTS

com6 Rx com6 DTR com6 CTS

com7 Rx com7 DTR com7 CTS

co8 Rx com8 DTR com8 CTS

com9 Rx

com9 DTR

com9 Rx

com10 Rx

com10 DTR

com10 CTS No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

com10 DSR

No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection

3 System Overview

com3 Tx

com3 DSR

com3 RI com4 Tx

com4 DSR

com4 RI com5 Tx

com5 DSR

com5 RI com6 Tx

com6 DSR

com6 RI com7 Tx

com7 DSR

com7 RI com8 Tx

com8 DSR

com8 RI com9 Tx

com9 DSR

com9 RI

com10 Tx

com10 RI

System Overview 3

Tab l e 3 -6 L2000 (TITAN) Slot 6 (Pin Matrix 1st Card 34933A)

Contact # Signal Contact # Signal Contact # Signal

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

matrix001.row1

matrix001.row2

matrix001.row3

matrix001.row4

matrix001.row5

matrix001.row6

matrix001.row7

matrix001.row8

matrix001.row9

matrix001.row10

matrix001.row11

matrix001.row12

matrix001.row13

matrix001.row14

matrix001.row15

matrix001.row16

No Connection

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

No Connection

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

UUTCOM

No Connection

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-15

3 System Overview

Tab l e 3 - 7 L2000 (TITAN) Slot 7 to 9 (Matrix Card 34933A)

Contact # Signal Contact # Signal Contact # Signal

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

matrix00x.row1

matrix00x.row2

matrix00x.row3

matrix00x.row4

matrix00x.row5

matrix00x.row6

matrix00x.row7

matrix00x.row8

matrix00x.row9

matrix00x.row10

matrix00x.row11

matrix00x.row12

matrix00x.row13

matrix00x.row14

matrix00x.row15

matrix00x.row16

matrix00x.row17

matrix00x.row18

matrix00x.row19

matrix00x.row20

matrix00x.row21

matrix00x.row22

matrix00x.row23

matrix00x.row24

matrix00x.row25

matrix00x.row26

matrix00x.row27

matrix00x.row28

matrix00x.row29

matrix00x.row30

matrix00x.row31

matrix00x.row32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

No Connection

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

UUTCOM

3-16 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-17

Tab l e 3 -8 L2000 (TITAN) Slot 6 (Pin Matrix 1st Card (34934A))

Contact # signal Contact # signal Contact # signal

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9

matrix001.row1 matrix001.row2 matrix001.row3 matrix001.row4 matrix001.row5 matrix001.row6 matrix001.row7 matrix001.row8

matrix001.row9 matrix001.row10 matrix001.row11 matrix001.row12 matrix001.row13 matrix001.row14 matrix001.row15 matrix001.row16 matrix001.row17 matrix001.row18 matrix001.row19 matrix001.row20 matrix001.row21 matrix001.row22 matrix001.row23 matrix001.row24 matrix001.row25 matrix001.row26 matrix001.row27 matrix001.row28 matrix001.row29 matrix001.row30 matrix001.row31 matrix001.row32

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

matrix001.Inst17 matrix001.Inst18 matrix001.Inst19 matrix001.Inst20 matrix001.Inst21 matrix001.Inst22 matrix001.Inst23 matrix001.Inst24 matrix001.Inst25 matrix001.Inst26 matrix001.Inst27 matrix001.Inst28 matrix001.Inst29 matrix001.Inst30 matrix001.Inst31 matrix001.Inst32

No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM

System Overview 3

3-18 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Tab l e 3 -9 L2000 (TITAN) Slot 7 (Pin Matrix 1st Card (34934A))

Contact # Signal Contact # Signal Contact # Signal

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9

matrix001.row33 matrix001.row34 matrix001.row35 matrix001.row36 matrix001.row37 matrix001.row38 matrix001.row39 matrix001.row40 matrix001.row41 matrix001.row42 matrix001.row43 matrix001.row44 matrix001.row45 matrix001.row46 matrix001.row47 matrix001.row48 matrix001.row49 matrix001.row50 matrix001.row51 matrix001.row52 matrix001.row53 matrix001.row54 matrix001.row55 matrix001.row56 matrix001.row57 matrix001.row58 matrix001.row59 matrix001.row60 matrix001.row61 matrix001.row62 matrix001.row63 matrix001.row64

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

matrix001.row65 matrix001.row66 matrix001.row67 matrix001.row68 matrix001.row69 matrix001.row70 matrix001.row71 matrix001.row72 matrix001.row73 matrix001.row74 matrix001.row75 matrix001.row76 matrix001.row77 matrix001.row78 matrix001.row79 matrix001.row80 matrix001.row81 matrix001.row82 matrix001.row83 matrix001.row84 matrix001.row85 matrix001.row86 matrix001.row87 matrix001.row88 matrix001.row89 matrix001.row90 matrix001.row91 matrix001.row92 matrix001.row93 matrix001.row94 matrix001.row95 matrix001.row96

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

3 System Overview

UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-19

Table 3-10 L2000 (TITAN) Slot 8/21/23 (Pin Matrix Card (34934A))

Contact # Signal Contact # Signal Contact # Signal

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

matrix00x.row1 matrix00x.row2 matrix00x.row3 matrix00x.row4 matrix00x.row5 matrix00x.row6 matrix00x.row7 matrix00x.row8

matrix00x.row9 matrix00x.row10 matrix00x.row11 matrix00x.row12 matrix00x.row13 matrix00x.row14 matrix00x.row15 matrix00x.row16 matrix00x.row17 matrix00x.row18 matrix00x.row19 matrix00x.row20 matrix00x.row21 matrix00x.row22 matrix00x.row23 matrix00x.row24 matrix00x.row25 matrix00x.row26 matrix00x.row27 matrix00x.row28 matrix00x.row29 matrix00x.row30 matrix00x.row31 matrix00x.row32

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

matrix00x.row33 matrix00x.row34 matrix00x.row35 matrix00x.row36 matrix00x.row37 matrix00x.row38 matrix00x.row39 matrix00x.row40 matrix00x.row41 matrix00x.row42 matrix00x.row43 matrix00x.row44 matrix00x.row45 matrix00x.row46 matrix00x.row47 matrix00x.row48 matrix00x.row49 matrix00x.row50 matrix00x.row51 matrix00x.row52 matrix00x.row53 matrix00x.row54 matrix00x.row55 matrix00x.row56 matrix00x.row57 matrix00x.row58 matrix00x.row59 matrix00x.row60 matrix00x.row61 matrix00x.row62 matrix00x.row63 matrix00x.row64

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM

System Overview 3

3-20 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Table 3-11 L2000 (TITAN) Slot 9/22/24 (Pin Matrix Card (34934A))

Contact # Signal Contact # Signal Contact # Signal

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

matrix00x.row65 matrix00x.row66 matrix00x.row67 matrix00x.row68 matrix00x.row69 matrix00x.row70 matrix00x.row71 matrix00x.row72 matrix00x.row73 matrix00x.row74 matrix00x.row75 matrix00x.row76 matrix00x.row77 matrix00x.row78 matrix00x.row79 matrix00x.row80 matrix00x.row81 matrix00x.row82 matrix00x.row83 matrix00x.row84 matrix00x.row85 matrix00x.row86 matrix00x.row87 matrix00x.row88 matrix00x.row89 matrix00x.row90 matrix00x.row91 matrix00x.row92 matrix00x.row93 matrix00x.row94 matrix00x.row95 matrix00x.row96

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

matrix00x.row97 matrix00x.row98

matrix00x.row99 matrix00x.row100 matrix00x.row101 matrix00x.row102 matrix00x.row103 matrix00x.row104 matrix00x.row105 matrix00x.row106 matrix00x.row107 matrix00x.row108 matrix00x.row109 matrix00x.row110 matrix00x.row111 matrix00x.row112 matrix00x.row113 matrix00x.row114 matrix00x.row115 matrix00x.row116 matrix00x.row117 matrix00x.row118 matrix00x.row119 matrix00x.row120 matrix00x.row121 matrix00x.row122 matrix00x.row123 matrix00x.row124 matrix00x.row125 matrix00x.row126 matrix00x.row127 matrix00x.row128

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM UUTCOM

3 System Overview

System Overview 3

Table 3-12 L2000 (TITAN) Slot 12 to 15 (GP relay Card (34938A))

Contact # Signal Contact # Signal Contact # Signal

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

loadcard00x.Ch1

loadcard00x.Ch2

loadcard00x.Ch3

loadcard00x.Ch4

loadcard00x.Ch5

loadcard00x.Ch6

loadcard00x.Ch7

loadcard00x.Ch8

loadcard00x.Ch9

loadcard00x.Ch10

loadcard00x.Ch11

loadcard00x.Ch12

loadcard00x.Ch13

loadcard00x.Ch14

loadcard00x.Ch15

loadcard00x.Ch16

loadcard00x.Ch17

loadcard00x.Ch18

loadcard00x.Ch19

loadcard00x.Ch20

No Connection

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

No Connection

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

loadcard00x.Pwr1

loadcard00x.Pwr2

loadcard00x.Pwr3

loadcard00x.Pwr4

loadcard00x.Pwr5

loadcard00x.Pwr6

loadcard00x.Pwr7

loadcard00x.Pwr8

loadcard00x.Pwr9

loadcard00x.Pwr10

loadcard00x.Pwr11

loadcard00x.Pwr12

loadcard00x.Pwr13

loadcard00x.Pwr14

loadcard00x.Pwr15

loadcard00x.Pwr16

loadcard00x.Pwr17

loadcard00x.Pwr18

loadcard00x.Pwr19

loadcard00x.Pwr20

No Connection

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-21

3 System Overview

Table 3-13 L2000 (TITAN) Slot 12 to 15 (GP relay Card (34939A))

Contact # Signal Contact # Signal Contact # Signal

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

loadcard00x.Ch1

loadcard00x.Ch3

loadcard00x.Ch5

loadcard00x.Ch7

loadcard00x.Ch9

loadcard00x.Ch11

loadcard00x.Ch13

loadcard00x.Ch15

loadcard00x.Ch17

loadcard00x.Ch19

loadcard00x.Ch21

loadcard00x.Ch23

loadcard00x.Ch25

loadcard00x.Ch27

loadcard00x.Ch29

loadcard00x.Ch31

loadcard00x.Ch33

loadcard00x.Ch35

loadcard00x.Ch37

loadcard00x.Ch39

loadcard00x.Ch41

loadcard00x.Ch43

loadcard00x.Ch45

loadcard00x.Ch47

loadcard00x.Ch49

loadcard00x.Ch51

loadcard00x.Ch53

loadcard00x.Ch55

loadcard00x.Ch57

loadcard00x.Ch59

loadcard00x.Ch61

loadcard00x.Ch63

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

loadcard00x.Ch2

loadcard00x.Ch4

loadcard00x.Ch6

loadcard00x.Ch8

loadcard00x.Ch10

loadcard00x.Ch12

loadcard00x.Ch14

loadcard00x.Ch16

loadcard00x.Ch18

loadcard00x.Ch20

loadcard00x.Ch22

loadcard00x.Ch24

loadcard00x.Ch26

loadcard00x.Ch28

loadcard00x.Ch30

loadcard00x.Ch32

loadcard00x.Ch34

loadcard00x.Ch36

loadcard00x.Ch38

loadcard00x.Ch40

loadcard00x.Ch42

loadcard00x.Ch44

loadcard00x.Ch46

loadcard00x.Ch48

loadcard00x.Ch50

loadcard00x.Ch52

loadcard00x.Ch54

loadcard00x.Ch56

loadcard00x.Ch58

loadcard00x.Ch60

loadcard00x.Ch62

loadcard00x.Ch64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

loadcard00x.Pwr1-2

loadcard00x.Pwr3-4

loadcard00x.Pwr5-6

loadcard00x.Pwr7-8

loadcard00x.Pwr9-10

loadcard00x.Pwr11-12

loadcard00x.Pwr13-14

loadcard00x.Pwr15-16

loadcard00x.Pwr17-18

loadcard00x.Pwr19-20

loadcard00x.Pwr21-22

loadcard00x.Pwr23-24

loadcard00x.Pwr25-26

loadcard00x.Pwr27-28

loadcard00x.Pwr29-30

loadcard00x.Pwr31-32

loadcard00x.Pwr33-34

loadcard00x.Pwr35-36

loadcard00x.Pwr37-38

loadcard00x.Pwr39-40

loadcard00x.Pwr41-42

loadcard00x.Pwr43-44

loadcard00x.Pwr45-46

loadcard00x.Pwr47-48

loadcard00x.Pwr49-50

loadcard00x.Pwr51-52

loadcard00x.Pwr53-54

loadcard00x.Pwr55-56

loadcard00x.Pwr57-58

loadcard00x.Pwr59-60

loadcard00x.Pwr61-62

loadcard00x.Pwr63-64

3-22 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

Table 3-14 L2000 (TITAN) Slot 11 to 20 (24-CH Load Card)

Wiring Table for E6177A/U7177A/N9378A

Contact # Signal Contact # Signal Contact # Signal

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

loadcard10x.Ch1

loadcard10x.Ch2

loadcard10x.Ch3

loadcard10x.Ch4

loadcard10x.Ch5

loadcard10x.Ch6

loadcard10x.Ch7

loadcard10x.Ch8

loadcard10x.Ch9

loadcard10x.Ch10

loadcard10x.Ch11

loadcard10x.Ch12

loadcard10x.Ch13

loadcard10x.Ch14

loadcard10x.Ch15

loadcard10x.Ch16

loadcard10x.Ch17

loadcard10x.Ch18

loadcard10x.Ch19

loadcard10x.Ch20

loadcard10x.Ch21

loadcard10x.Ch22

loadcard10x.Ch23

loadcard10x.Ch24

loadcard10y.Ch1

loadcard10y.Ch23

loadcard10y.Ch3

loadcard10y.Ch4

loadcard10y.Ch5

loadcard10y.Ch6

loadcard10y.Ch7

loadcard10y.Ch8

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

loadcard10y.Ch9

loadcard10y.Ch10

loadcard10y.Ch11

loadcard10y.Ch12

loadcard10y.Ch13

loadcard10y.Ch14

loadcard10y.Ch15

loadcard10y.Ch16

loadcard10y.Ch17

loadcard10y.Ch18

loadcard10y.Ch19

loadcard10y.Ch20

loadcard10y.Ch21

loadcard10y.Ch22

loadcard10y.Ch23

loadcard10y.Ch24

loadcard10y.Pwr9

loadcard10y.Pwr10

loadcard10y.Pwr11

loadcard10y.Pwr12

loadcard10y.Pwr13

loadcard10y.Pwr14

loadcard10y.Pwr15

loadcard10y.Pwr16

loadcard10y.Pwr17

loadcard10y.Pwr18

loadcard10y.Pwr19

loadcard10y.Pwr20

loadcard10y.Pwr21

loadcard10y.Pwr22

loadcard10y.Pwr23

loadcard10y.Pwr24

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

loadcard10x.Pwr1

loadcard10x.Pwr2

loadcard10x.Pwr3

loadcard10x.Pwr4

loadcard10x.Pwr5

loadcard10x.Pwr6

loadcard10x.Pwr7

loadcard10x.Pwr8

loadcard10x.Pwr9

loadcard10x.Pwr10

loadcard10x.Pwr11

loadcard10x.Pwr12

loadcard10x.Pwr13

loadcard10x.Pwr14

loadcard10x.Pwr15

loadcard10x.Pwr16

loadcard10x.Pwr17

loadcard10x.Pwr18

loadcard10x.Pwr19

loadcard10x.Pwr20

loadcard10x.Pwr21

loadcard10x.Pwr22

loadcard10x.Pwr23

loadcard10x.Pwr24

loadcard10y.Pwr1

loadcard10y.Pwr2

loadcard10y.Pwr3

loadcard10y.Pwr4

loadcard10y.Pwr5

loadcard10y.Pwr6

loadcard10y.Pwr7

loadcard10y.Pwr8

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-23

3 System Overview

Table 3-15 L2000 (TITAN) Slot 13 to 20 (16-CH Load Card)

Wiring Table for E6176A/N9377A

Contact # Signal Contact # Signal Contact # Signal

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

loadcard10x.Ch1

loadcard10x.Ch2

loadcard10x.Ch3

loadcard10x.Ch4

loadcard10x.Ch5

loadcard10x.Ch6

loadcard10x.Ch7

loadcard10x.Ch8

loadcard10x.Ch9

loadcard10x.Ch10

loadcard10x.Ch11

loadcard10x.Ch12

loadcard10x.Ch13

loadcard10x.Ch14

loadcard10x.Ch15

loadcard10x.Ch16

loadcard10y.Ch1

loadcard10y.Ch2

loadcard10y.Ch3

loadcard10y.Ch4

loadcard10y.Ch5

loadcard10y.Ch6

loadcard10y.Ch7

loadcard10y.Ch8

loadcard10y.Ch9

loadcard10y.Ch10

loadcard10y.Ch11

loadcard10y.Ch12

loadcard10y.Ch13

loadcard10y.Ch14

loadcard10y.Ch15

loadcard10y.Ch16

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

No Connection

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

loadcard10w.Ch1

loadcard10w.Ch2

loadcard10w.Ch3

loadcard10w.Ch4

loadcard10w.Ch5

loadcard10w.Ch6

loadcard10w.Ch7

loadcard10w.Ch8

loadcard10w.Ch9

loadcard10w.Ch10

loadcard10w.Ch11

loadcard10w.Ch12

loadcard10w.Ch13

loadcard10w.Ch14

loadcard10w.Ch15

loadcard10w.Ch16

loadcard10z.Ch1

loadcard10z.Ch2

loadcard10z.Ch3

loadcard10z.Ch4

loadcard10z.Ch5

loadcard10z.Ch6

loadcard10z.Ch7

loadcard10z.Ch8

loadcard10z.Ch9

loadcard10z.Ch10

loadcard10z.Ch11

loadcard10z.Ch12

loadcard10z.Ch13

loadcard10z.Ch14

loadcard10z.Ch15

loadcard10z.Ch16

3-24 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

Table 3-16 L2000 (TITAN) Slot 13 to 20 (48-CH Load Card)

Wiring Table for N9379A

Contact # Signal Contact # Signal Contact # Signal

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

loadcard10x.Ch1

loadcard10x.Ch2

loadcard10x.Ch3

loadcard10x.Ch4

loadcard10x.Ch5

loadcard10x.Ch6

loadcard10x.Ch7

loadcard10x.Ch8

loadcard10x.Ch9

loadcard10x.Ch10

loadcard10x.Ch11

loadcard10x.Ch12

loadcard10x.Ch13

loadcard10x.Ch14

loadcard10x.Ch15

loadcard10x.Ch16

loadcard10x.Ch17

loadcard10x.Ch18

loadcard10x.Ch19

loadcard10x.Ch20

loadcard10x.Ch21

loadcard10x.Ch22

loadcard10x.Ch23

loadcard10x.Ch24

loadcard10x.Ch25

loadcard10x.Ch26

loadcard10x.Ch27

loadcard10x.Ch28

loadcard10x.Ch29

loadcard10x.Ch30

loadcard10x.Ch31

loadcard10x.Ch32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

loadcard10x.Ch33

loadcard10x.Ch34

loadcard10x.Ch35

loadcard10x.Ch36

loadcard10x.Ch37

loadcard10x.Ch38

loadcard10x.Ch39

loadcard10x.Ch40

loadcard10x.Ch41

loadcard10x.Ch42

loadcard10x.Ch43

loadcard10x.Ch44

loadcard10x.Ch45

loadcard10x.Ch46

loadcard10x.Ch47

loadcard10x.Ch48

loadcard10x.Pwr33

loadcard10x.Pwr34

loadcard10x.Pwr35

loadcard10x.Pwr36

loadcard10x.Pwr37

loadcard10x.Pwr38

loadcard10x.Pwr39

loadcard10x.Pwr40

loadcard10x.Pwr41

loadcard10x.Pwr42

loadcard10x.Pwr43

loadcard10x.Pwr44

loadcard10x.Pwr45

loadcard10x.Pwr46

loadcard10x.Pwr47

loadcard10x.Pwr48

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

loadcard10x.Pwr1

loadcard10x.Pwr2

loadcard10x.Pwr3

loadcard10x.Pwr4

loadcard10x.Pwr5

loadcard10x.Pwr6

loadcard10x.Pwr7

loadcard10x.Pwr8

loadcard10x.Pwr9

loadcard10x.Pwr10

loadcard10x.Pwr11

loadcard10x.Pwr12

loadcard10x.Pwr13

loadcard10x.Pwr14

loadcard10x.Pwr15

loadcard10x.Pwr16

loadcard10x.Pwr17

loadcard10x.Pwr18

loadcard10x.Pwr19

loadcard10x.Pwr20

loadcard10x.Pwr21

loadcard10x.Pwr22

loadcard10x.Pwr23

loadcard10x.Pwr24

loadcard10x.Pwr25

loadcard10x.Pwr26

loadcard10x.Pwr27

loadcard10x.Pwr28

loadcard10x.Pwr29

loadcard10x.Pwr30

loadcard10x.Pwr31

loadcard10x.Pwr32

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-25

3 System Overview

Table 3-17 L2000 (TITAN) Slot 13 to 20 (8-CH Load Card)

Wiring Table for E6175A

Contact # Signal Contact # Signal Contact # Signal

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

loadcard10x.Ch1

No Connection

loadcard10x.Ch2

No Connection

loadcard10x.Ch3

No Connection

loadcard10x.Ch4

No Connection

loadcard10x.Ch5

No Connection

loadcard10x.Ch6

No Connection

loadcard10x.Ch7

No Connection

loadcard10x.Ch8

No Connection

loadcard10y.Ch1

No Connection

loadcard10y.Ch2

No Connection

loadcard10y.Ch3

No Connection

loadcard10y.Ch4

No Connection

loadcard10y.Ch5

No Connection

loadcard10y.Ch6

No Connection

loadcard10y.Ch7

No Connection

loadcard10y.Ch8

No Connection

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

No Connection

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

loadcard10w.Ch1

No Connection

loadcard10w.Ch2

No Connection

loadcard10w.Ch3

No Connection

loadcard10w.Ch4

No Connection

loadcard10w.Ch5

No Connection

loadcard10w.Ch6

No Connection

loadcard10w.Ch7

No Connection

loadcard10w.Ch8

No Connection

loadcard10z.Ch1

No Connection

loadcard10z.Ch2

No Connection

loadcard10z.Ch3

No Connection

loadcard10z.Ch4

No Connection

loadcard10z.Ch5

No Connection

loadcard10z.Ch6

No Connection

loadcard10z.Ch7

No Connection

loadcard10z.Ch8

No Connection

3-26 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Table 3-18 L2000 (TITAN) Slot 16 & 18(Heavy Duty Load Card & Electronic Load)

Wiring Table for E6178B & Electronic Load

Contact # Signal Contact # Signal

13

14

15

16

17

18

19

20

21

22

23

24

loadcard10z.Ch1/Eload.CH4+

loadcard10z.Ch2/Eload.CH4-

loadcard10z.Ch3/Eload.CH3+

loadcard10z.Ch4/Eload.CH3-

loadcard10z.Ch5/Eload.CH2+

loadcard10z.Ch6/Eload.CH2-

loadcard10z.Ch7/Eload.CH1+

loadcard10z.Ch8/Eload.CH1-

10

11

12

1

2

3

4

5

6

7

8

9

loadcard10x.Ch1

loadcard10x.Ch2

loadcard10x.Ch3

loadcard10x.Ch4

loadcard10x.Ch5

loadcard10x.Ch6

loadcard10x.Ch7

loadcard10x.Ch8

loadcard10y.Ch1

loadcard10y.Ch2

loadcard10y.Ch3

loadcard10y.Ch4

System Overview 3

loadcard10y.Ch5

loadcard10y.Ch6

loadcard10y.Ch7

loadcard10y.Ch8

Table 3-19 L2000 (TITAN) Slot 25 (RF)

Contact # Signal Contact # Signal

1

2

3

4

5

6

7

8

9

3GHz or 26GHz contact

10

11

12

13

14

15

16

17

18

3GHz or 26GHz contact

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-27

3-28 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Rack Layout with Express Connect Test System Interface

3 System Overview

Figure 3-4 Typical TS-5020 System Rack with Express Connect Layout

Figure 3-4 shows the front and rear view of the system rack layout.

Rack Layout with L2000 (TITAN) Test System Interface

Figure 3-5 Typical TS-5020 System with L2000 (TITAN) test interface

System Overview 3

Figure 3-5 shows the front and side view of the system rack

layout for TS-5020 Test System with L2000 (TITAN) test interface.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-29

3 System Overview

34938A

up to 20 Ch

@ 5 Amps pk

3494xA

RF/uW relay

switches or driv ers

34980A Switch/M easure Unit

RF/uWav e instruments Customized as needed

Other serial c om

adaptors as needed

Advantech I ndustrial IPC

Various I/O Methods

Tester interface

(ICA-ITA)

Power Supplies

Agilent 66x x or Agilent 67xx

PC user interface

TC Connector Pins

DUT Serial I/O

RF/uW

Cus tomized as needed

up to 80 points load switching

up to 112 points of measurement switchi ng

34951A 4 Ch DAC

w/ waveform

generation

DAC1

DAC2

DAC3

DAC4

Last Rev 3-15-06

34933A based

matrix

Internal DMM

up to 16x4x 112

4 channels of DA C w/ waveform capability

CAN/Serial i nterfaces

PCI-1750

Utility DI/DO fixture control

Rack mounted / LXI Arb

Rack mounted / LXI

Counter

Termination block to

construct matrix

PCI - GPIB

Rack mount / LXI Digitizer [1]

CAN Adaptor

TS-5020

Light Duty Mechatronic/Telematic Test System Architecture

PCI based inst (opt )

RF swtiching capabi lity either in rack or fixture

Cus tomized as needed

Customized as needed

add when high current l oads required

(30amp continuous/200am p pk)

Optional l oad unit E6198A

High power load access

Not shown: AC power distribution E1135C or E3858A

[1]

[2]

Notes: [1] Instruments are customized as needed by customers. [2] The power supply is wired to the TC pins unless the optional load unit, E6198A, is present. Then the power supply is wired via the E6198A power bus rather than through the TC pins.

System Block Diagrams with Express Connect Test System Interface

Figure 3-6 TS-5020 Simplified System with Express Connect Block

Diagram

3-30 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

34980A

Inter nal DMM

Optional 53220A

Universal Counter

Optional 33220A

Arb

Optional 34411A

DMM

Optional E4438C Signal Generator

E4402B

Spectrum Analyzer

Pin Matrix Card #1

Pin Matrix Card #2

Pin Matrix Card #3

Pin Matrix Card #4

34938A Load Card

34939A Load Card

34937A Load Card

34941A RF Switch Card

Load Card #1

Load Card #2

Load Card #n

L2000 (TITAN) Pin Matrix Slot( s)

L2000 (TITAN) Load Card Slot

L2000 (TITAN) RF Interconnection Slot

L2000 (TITAN) DAC Slot

L2000 (TITAN) System Slot

L2000 (TITAN) Load Card Slot(s)

TPMS Option

34980A Switch/Measurement Unit

Optional

E6218A/E6198B Switch/Load Unit

LAN Switch

34951A DAC

Analog Bus

Di gi tal In, Pow er Bu s Sens e,

Isen se

Switch/Load Unit Circuitry

Open Drain Out, +12V, -12V

Optional DSO6054L

Digital Scope

Optional L453xA

Digitizer

Optional N330xA

Electronic Load

L2000 (TITAN) Load Card Slot

L2000 (TITAN) System Slot

Power

Supply #1

Modula r Power

System (MPS)

Power Bus

Advantech Industrial PC

USB Interface

PCI - GPI B

PCI – Soft ing CAN

PCI – 1750 DIO

LAN Interface

PC U ser In terfa ce

L2000 (TIT AN) System Slot

CAN/Serial Interfaces

Utility DIO fixture Contro l

System Block Diagrams with L2000 (TITAN) Test System Interface

Figure 3-7 TS-5020 Simplified System with L2000 (TITAN) Block Diagram

Figure 3-7 shows the simplified System Block Diagram for

TS-5020 Test System with L2000 (TITAN) test interface.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-31

3 System Overview

The Keysight 34980A Multifunction Switch/Measure Unit

The Keysight 34980A Multifuction Switfch / Measure Unit acts as switching platform for the TS-5020 system. The 34980A is optimized for low to medium complexity/speed test applications.

The 34980A consists of an eight-slot mainframe with a high-speed DMM.

The high-speed DMM allows the 34980A to provide highly accurate test system measurements such as voltage, current, current, resistance, frequency and temperature measurements.

Slot Allocation of the 34980A

The slots of the 34980A are located at the rear of the unit. In the TS-5020, pin matrix cards, the 34933A or 34934A, are used primarily for measurement, switching and low level signal stimulus. They are located as shown in configurations of the 34933A pin matrix can be seen in

Figure 3-10 and 34934A pin matrix in Figure 3-11.

Figure 3-8. The possible

The 34980A switch unit can also provide light duty load switching. This is achieved via the use of the 34938A or 34939A load switch cards. The 34938A is a high power general-purpose switch module that has 20 independent single-pole, single-throw (SPST) 5A relays. However, due to the internal 34938A board power dissipation limits as well as the TC connectors current limits, load card can only support 3A continuous and 5A peak for multiple channels.

The 34939A is a high density general purpose switch module that has 64 independent single-pole, single-throw (SPST) relays that can switch 1A and carry 2A.

Figure 3-8 Rear View Of 34980A Multifunction Switch / Measure Unit

3-32 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

A-Bus

ExpressConnect (ICA/AUX access)

Instrument Connector

Figure 3-9 Cut-out View of Slot 4 with Terminal Card To Create

Instument/Pin Matrix

Figure 3-9 shows the cut-out view of slot 4 when 34933A is used.

The instrument connector is to the left, the A-Bus connector in the centre and the ICA/AUX access to the right.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-33

3 System Overview

Figure 3-10 Multiple 34933A configured as Instrumentation and Pin

Matrix

3-34 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Overview 3

Figure 3-11 Multiple 34934A configured as Instrumentation and Pin

Matrix

Note that up to four matrix card can be configured to give a maximum measurement points. Four 34933A provides maximum 112 measurement points, where four 34934A is capable of maximum 480 measurement points.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-35

3 System Overview

PC Cards

The following PCI cards are available and reside in the Industrial PC Controller. Refer to the individual PCI card’s documentation for more information on each card.

• Advantech PCI-1750 Digital I/O Card,

• Rocketport 8-Channel RS-232 Card,

• Softing AC2-PCI CAN Card (Automotive Serial Protocol Card),

Other PCI cards are also available for custom systems.

Keysight 53131 Universal Counter

The Keysight 53131A Universal Counter can measure Frequency, Period, Pulse Width, Duty Cycle, Rise/Fall Time, Time Interval, Frequency Ratio, Totalize, Phase, and Peak Volt age .

The 53131A is capable of measuring frequencies to 225 MHz on Channels 1 and 2. Frequency and time interval resolutions are 10 digits in one second and 500 picoseconds, respectively. The 53131A provides GPIB measuring speed of up to 200 measurements per second.

For additional information, refer to the Keysight 53131 Universal Counter Programming Guide.

Keysight 53220 Universal Counter

The Keysight 53220A Universal Counter can measure Frequency, Period, Pulse Width, Duty Cycle, Rise/Fall Time, Time Interval, Frequency Ration, Totalize, Phase, and Peak Volt age .

The 53220A is capable of measuring frequencies to 350 MHz on Channels 1 and 2. Frequency and time interval resolutions are 12 digits in one second and 100 picoseconds, respectively. The 53220A provides GPIB measuring speed of up to 200 measurement per second.

For additional information, refer to the Keysight 53220A 350MHz Universal Frequency Counter/Timer User's Guide.

3-36 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Keysight 33220 Function/Arbitrary Waveform Generator

The Keysight 33220A function / arbitrary waveform generator uses direct digital synthesis (DDS) techniques to create stable, low-distortion output signals. The 33220A provides easy access to standard sine, square, ramp, triangle, and pulse waveforms plus you can create custom waveforms using the 50 MSa/s, 14 bit, 64 K-point arbitrary waveform function.

For additional information, refer to the Keysight 33220 Function/Arbitrary Waveform Generator User’s Guide.

Power Supplies

Available power supplies are the Keysight N6700 Low-Profile Modular Power System (MPS), the Keysight 66x3A (for example 6643A, 6653A or 6673A) power supply, a 12VDC, 2A utility power supply and a 24VDC, 1.5A utility power supply. The N6700 or 66x3A supply is used to power the DUT and the utility power supplies are used for automation control such as fans, relays, lamps and solenoids. If a LAN switch is present in the system, the 12VDC supply will also be used to power up the switch.

The power supplies for DUT can be wired directly to the Express Connector TC or Macpanel ICA pins, unless if the optional switch/load unit (E6198B or E 6218A) is present. In this case, the power supplies are wired to the switch/load unit power bus connectors.

System Overview 3

Keysight N6700 MPS

The Keysight N6700 MPS is a one-rack unit high, multiple-output programmable DC power supply system. The MPS consists of a mainframe and up to four power modules. The MPS gives test system designers the flexibility to create a 1- to 4-channel DC power system optimized to meet specific test requirements.

The MPS uses a switching power supply design. It has side air vents (no top or bottom air vents) so other instruments can be mounted directly above or below it. Each power module is protected against over-voltage, over- current, and over-temperature.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-37

3 System Overview

Channel Names

The Channel Names of the N6700 power supply modules can be configured automatically (Auto Determine Channel Names) or can be overridden with your own custom Channel Names. Either of these naming options can be selected when configuring the N6700 using the System Configuration Editor (SCE). The SCE can be opened from the TestExec SL Tools Menu (click Tools | System Configuration Editor) or from this icon in the desktop

The SCE online help contains more information on how to configure the N6700.

3-38 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

4 System Interconnects

Connector Keying .... 4-2

Connectors and Tools .... 4-3

Connecting Wiring to Test Connectors TC1- TC8 .... 4-3

Crimping Wires to Contacts .... 4-4

Inserting Contacts and Assembling the Connectors .... 4-5

Connecting To The Test System Interface .... 4-6

ESD Protection Measures .... 4-7

Operator Wrist Strap ESD Connector .... 4-8

Removing A Contact .... 4-8

Test Connector Signal Definitions .... 4-9

TC1-TC2 Pinouts .... 4-11

General TC Pins Assignment .... 4-13

Express Connect PCA Connector Definition and Pin Access .... 4-15

High-Power Connector .... 4-21

System Grounding .... 4-22

4 System Interconnects

NOTE: Shaded area represents extended portion of keys

TC2TC1 TC3 TC4

NOTE: Shaded area represents extended portion of keys.

TC2TC1 TC3 TC4

TC6TC5 TC7 TC8

System Interconnects for Express Connect Interface

Connector Keying

The TC connectors are prevented from mating into the wrong TC terminal by their key configurations. For example, shows the possible key configuration to prevent the possibility of, say, connecting a TC2 mating connector to TC1.

Figure 4-1 TC1-TC4 Connector Keying

Figure 4-1

Figure 4-2 TC1-TC8 Connector Key Configuration

4-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Connectors and Tools

CAUTION

The specialized connectors and tools referenced in this chapter are available from Keysight as these options/part numbers:

• Keysight E6244A Option 001--Contains two 156-pin, ITT

• Keysight E6244A Option 013--Crimp tool for Cannon

• Keysight E6244A Option 014--Extraction tool for Cannon

• Keysight E6244A Option 020--High Power Mating

• Keysight E6244A Option 024--Extraction tool for Hi Power

Standard connectors should be acquired from your local electronic parts supplier.

System Interconnects 4

Cannon Zero-Insertion-Force mating connectors.

connector contacts.

Connector Kit.

Connectors.

Connecting Wiring to Test Connectors TC1- TC8

The figures on this and the following pages show how to connect wiring and assemble the mating connectors for Test Connectors TC1 through TC8. Should you make a mistake, how to remove a contact from a connector. Each Test Connector contact is rated at 3A (continuous).

Use only the Keysight supplied connector kit with its non-conductive handle screw. Failure to use the Keysight supplied kit may void the warranty.

Figure 4-3 shows

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-3

4 System Interconnects

Crimping Wires to Contacts

Figure 4-3 Crimping Wires to Contacts

4-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Inserting Contacts and Assembling the Connectors

Figure 4-4 Assembling TC1 to TC4

System Interconnects 4

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-5

4 System Interconnects

Connecting To The Test System Interface

Figure 4-5 Co n n e c t in g To T he Te s t S y s te m I n t e r f a c e

4-6 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

ESD Protection Measures

In geographic areas where ESD (electro-static discharge) potential may be high (low humidity, etc.), you may need to add a grounding strap to the center shafts of the Test Connector mating connector assembly. grounding strap. Positions J1 through J6 are safety ground connections on the Test Connector.

Figure 4-6 Adding A Grounding Strap To Reduce ESD

System Interconnects 4

Figure 4-6 shows how to add the

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-7

4 System Interconnects

ESD

GROUND

Operator Wrist Strap ESD Connector

A connector is provided on the front of the Test System Interface for an operator ESD wrist strap connection. The connector is wired to Safety (Earth) ground.

Figure 4-7 Wrist Strap ESD Connector

Removing A Contact

Figure 4-8 Removing A Test Connector Contact

4-8 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Interconnects 4

NOTE

Test Connector Signal Definitions

Table 4-1 lists the signals available on Test Connector TCx.

Signal names are listed here alphabetically and are referenced to the pinout diagrams on the following pages

Each connector in the TC1 - TC4 Pinout Diagrams has text in a small font and a large font.The small font text is the generic signal name. The large font text is the actual signal name and corresponds to the actual equipment signals

Table 4-1 TCx Signal Definitions

+12 VDC, +24 VDC +12V and +24V Power Supplies--referenced to System Ground.

DI/O (Digital I/O)

Loadcard xxx Loadcard connections to one of several different loadcards. Used to switch

Pmatrix xxx Measurement matrix pin access. These lines used for low current

PS+, PS-, PS S+, PS S- Device Under Test (DUT) Power Supply minus, plus, sense plus, sense

RS232 -Tx, -Rx, -Com

SpareInst Spare instrument connections may be configured as required by the

Safety Ground This is a high current/high noise ground. It connects the instrument rack to

System Ground

Digital input/output lines. These lines provide both digital input and digital output signals. Digitial output is low side drive capable of sinking approximately 200mA which may be used for fixture control.

high currents.

measurement connections.

minus.

Serial connections from the Industrial PC Controller’s COM2 port. TC1 Connector.

user. These connections work well for single channel instruments. Connection to these lines is via the "SYSTEM" or "SYSCON" connectors in the back of the ExpressConnect PCA.

safety or earth ground. There are six Safety Ground pins per Test Connector. Be sure to connect ALL Safety Ground lines to your UUT to ensure proper current sharing.

Earth referenced ground. TCx Connectors.

Trigger Various triggers/clocks. Used by DAC and DMM on TC1-TC2 or

available for use on TC3 and above.

UserAccess User access lines may be configured as required by the user. These

connections work well for multi-channel instruments or serial access. Connection to these lines is via the "CONFIG" connectors in the back of the ExpressConnect PCA.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-9

4 System Interconnects

The system integrator may configure various uncommitted TC connector pin groups for use as required for their specific application. There are two connectors on the back of the ExpressConnect Printed Circuit Assembly (PCA) that map to the TC connector for this purpose:

• Spare Instrument (SpareInst) pins may be accessed

through the System connector. These pins work well for single channel interconnect, where a simple BNC or Banana plug connector can be used to route the signal (see cables at end of manual). These pins are available for use as needed on connectors TC3 and above (note that these pins are reserved for the DAC & Serial on TC1 & TC2). The System Connector located on the ExpressConnect PCA and is labeled “SYSCON” on the full sized ExpressConnect PCA or “SYSTEM” on the low profile ExpressConnect PCA. See

Figure 4-9 to Figure 4-12

for details of the specific rows and how they map to the TC connector.

• User Access (UserAccess) pins may be accessed through the

Configuration connector. These pins work well for multi-channel instruments (such as digitizers or DAC channels), or for multi-channel serial access (such as for a flash programming station). These pins are available for use as needed on all of the TC connectors. The Configuration connector located on the ExpressConnect PCA and is labeled “CONFIG”. Row32A-Row1A map in to UserAccess1-UserAccess32 respectively.

These TC connector pins are intended for low current access and should not be used above 500mA.

4-10 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

TC1-TC2 Pinouts

A

Ch1 Ch2 Ch3 Ch1 COM Ch2 COM Ch3 COM

A

B

Ch4 Ch5 Ch6 Ch4 COM Ch5 COM Ch6 COM

B

C

Ch7 Ch8 Ch9 Ch7 COM Ch8 COM Ch9 COM

C

D

Ch10 Ch11 Ch12 Ch10 COM Ch11 COM Ch12 COM

D

E

Ch13 Ch14 Ch15 Ch13 COM Ch14 COM Ch15 COM

E

F

Ch16 Ch17 Ch18 Ch16 COM Ch17 COM Ch18 COM

F

G

Ch19 Ch20 PS S- Ch19 COM Ch20 COM PS S+

G

H

PS- PS - PS - PS+ PS+ PS+

H

J

Safety Ground Safety Ground Safety Ground Safety Ground Safety Gr ound Safety Ground

J

K

DIO0 DIO1 System Ground not used DMM Trig + System Ground

K

L

DIO2 DIO3 COM2 Gnd not used not used not used

L

M

DIO4 DIO5 COM2 Rx not used DAC Clk not used

M

N

DIO6 DIO7 COM2 Tx not used DAC Trig not used

N

P

UserAccess#1

UserAccess#2 UserAccess#3 UserAccess#4 Aux Inst #1 Aux Inst #2

P

R

UserAccess#5 UserAccess#6 UserAccess#7 UserAccess#8 System Ground System Ground

R

S

UserAccessCom UserAccessCom UserAccessCom UserAccessCom

Serial1(-)

Serial1(+)

S

T

UserAccess#9 UserAccess#10 UserAccess#11 UserAccess#12

Serial2(-)

Serial2(+)

T

U

UserAccess#13 UserAccess#14 UserAccess#15 UserAccess#16

DAC#1 Hi

DAC#1 Lo

U

V

UUT Common 1 UUT Comm on 1 UUT Common 1 UUT Common 1 PMatrix* 1 Row 1 Pmatrix* 1 Row 2

V

W

PMatrix* 1 Row 3 PMatrix* 1 Row 4 PMatrix* 1 Row 5 PMatrix* 1 Row 6 PMatrix* 1 Row 7 PMatrix* 1 Row 8

W

X

PMatrix* 1 Row 9 PMatrix* 1 Row 10 PMatrix* 1 Row 11 PMatrix* 1 Row 12 PMatrix* 1 Row 13 PMatri x* 1 Row 14

X

Y

UUT Common 1 UUT Comm on 1 UUT Common 1 UUT Common 1 UUT Comm on 1 UUT Com mon 1

Y

Z

PMatrix* 1 Row 15 PMatrix* 1 Row 16 not used* Not used Not used Not used

Z

AA

Not used Not used Not used Not used Not used Not used

AA

BB

UUT Common 1 UUT Comm on 1 UUT Common 1 UUT Common 1 UUT Comm on 1 UUT Com mon 1

BB

CC

Not used Not used Not used Not used Not used Not used

CC

TC1

System Interconnects 4

Figure 4-9 shows the pinouts for TC1 and Figure 4-10 the

pinouts for TC2.

Figure 4-11 and Figure 4-12 show the general pinout mapping

for TCn and TCn+1.

Note that TC1 pins A1 to J6 are reserved for the 20-channel, 5A switch module in the 34980 A Multifunction Switch / Measure unit. Refer to

Figure 3-8 for more details.

Figure 4-9 TC1 Pinouts

TC1

123 456

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-11

4 System Interconnects

345

6

A

Ch1 Ch2 Ch3 Ch1 COM Ch2 COM Ch3 COM

A

B

Ch4 Ch5 Ch6 Ch4 COM Ch5 COM Ch6 COM

B

C

Ch7 Ch8 Ch9 Ch7 COM Ch8 COM Ch9 COM

C

D

Ch10 Ch11 Ch12 Ch 10 COM Ch11 COM Ch1 2 COM

D

E

Ch13 Ch14 Ch15 Ch 13 COM Ch14 COM Ch1 5 COM

E

F

Ch16 Ch17 Ch18 Ch 16 COM Ch17 COM Ch1 8 COM

F

G

Ch19 Ch20 N/C Ch 19 COM Ch20 COM N/ C

G

H

N/ C N/ C N/ C N/ C N/ C N/ C

H

J

Safety Ground Safety Ground Safety Ground Safety Ground Safety Ground Safety Ground

J

K

DIO8 DIO9 System Ground Syst em Ground Syst em Ground System Ground

K

L

DIO10 DIO11 System Ground +12 VDC System Ground System Ground

L

M

DIO12 DIO13 System Ground not used System Ground not used

M

N

DIO14 DIO15 not used +24 VDC Syst em Ground not used

N

P

UserAccess#17 UserAccess#18 UserAccess#19 UserAccess#20 Aux Inst #3 Aux Inst #4

P

R

UserAccess#21 UserAccess#22 UserAccess#23 UserAccess#24 System Ground Syst em Ground

R

S

UserAccessCom UserAccessCom UserAccessCom UserAccessCom

DAC#2 Hi

DAC#2 Lo

S

T

UserAccess#25 UserAccess#26 UserAccess#27 UserAccess#28

DAC#3 Hi

DAC#3 Lo

T

U

UserAccess#29 UserAccess#30 UserAccess#31 UserAccess#32

DAC#4 Hi

DAC#4 Lo

U

V UUT Common 2 UUT Common 2 UUT Common 2 UUT Common 2

Pmatrix* 2 Row 1 Pmatrix* 2 Row 2

V

W

Pmatrix* 2 Row 3 Pmatrix* 2 Row 4 Pmatrix* 2 Row 5 Pmatrix* 2 Row 6 Pmat ri x* 2 Row 7 Pmat ri x* 2 Row 8

W

X

Pmatrix* 2 Row 9 Pmatrix* 2 Row 10 Pmatrix* 2 Row 11 Pmatrix* 2 Row 12 Pmatrix* 2 Row 13 Pmatrix* 2 Row 14

X

Y UUT Co mmon 2 UUT Commo n 2 UUT Com mon 2 UUT Common 2 UUT Common 2 UUT Common 2 Y

Z

Pmatrix* 2 Row 15 Pmatrix* 2 Row 16 Pmatrix* 2 Row 17 Pmatrix* 2 Row 18 Pmatri x* 2 Row 19 Pmatri x* 2 Row 20

Z

AA

Pmatrix* 2 Row 21 Pmatrix* 2 Row 22 Pmatrix* 2 Row 23 Pmatrix* 2 Row 24 Pmatri x* 2 Row 25 Pmatri x* 2 Row 26

AA

BB

UUT Co mmon 2 UUT Common 2 UUT Com mon 2 UUT Common 2 UUT Common 2 UUT Common 2

BB

CC

Pmatrix* 2 Row 27 Pmatrix* 2 Row 28 Pmatrix* 2 Row 29 Pmatrix* 2 Row 30 Pmatri x* 2 Row 31 Pmatri x* 2 Row 32

CC

345

6

TC2

Figure 4-10 TC2 Pinouts

12

4-12 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

12

C

n

(n = 3, 5, 7)

123456

A

loadcard n.01 loadcard n.02 loadcard n.03 loadcard n.04 loadcard n.05 loadcard n.06

A

B

loadcard n.07 loadcard n.08 loadcard n.09 loadcard n.10 loadcard n.11 loadcard n.12

B

C

loadcard n.13 loadcard n.14 loadcard n.15 loadcard n.16 loadcard n.17 loadcard n.18

C

D

loadcard n.19 loadcard n.20 loadcard n.21 loadcard n.22 loadcard n.23 loadcard n.24

D

E

loadcard n.25 loadcard n.26 loadcard n.27 loadcard n.28 loadcard n.29 loadcard n.30

E

F

loadcard n.31 loadcard n.32 loadcard n.33 loadcard n.34 loadcard n.35 loadcard n.36

F

G

loadcard n.37 loadcard n.38 loadcard n.39 loadcard n.40 loadcard n.41 loadcard n.42

G

H

loadcard n.43 loadcard n.44 loadcard n.45 loadcard n.46 loadcard n.47 loadcard n.48

H

J

Safet y Ground Saf ety Ground Safet y Ground Safety Ground Safety Ground Safet y Ground

J

K

Digital I/O Digital I/O System Ground

Loadbox PB

S1

[1]

Tri gger #1 System Ground

K

L

Digital I/O Digital I/O Not Used

Loadbox PB

S2

[1]

Tri gger #2 Not Used

L

M

Digital I/O Digital I/O Not Used

Loadbox PB

S3

[1]

Tri gger #3

Loadbox I

sen1

[1]

M

N

Digital I/O Digital I/O Not Used

Loadbox PB

S4

[1]

Tri gger #4

Loadbox I

sen2

[1]

N

P

UserAccess 1 UserAccess 2 UserAccess 3 UserAccess 4 Aux Inst #1 Aux Inst #2

P

R

UserAccess 5 UserAccess 6 UserAccess 7 UserAccess 8 System Ground System Ground

R

S

UserAccess Com1 UserAccess Com1 UserAccess Com1 UserAccess Com1 InstAccess#1 [2] InstAccess#2 [2]

S

T

UserAccess 9 UserAccess 10 UserAccess 11 UserAccess 12 InstAccess#3 [2] InstAccess#4 [2]

T

U

UserAccess 13 UserAccess 14 UserAccess 15 UserAccess 16 ARB Hi gh [2] ARB Low [2]

U

V

UUT Common n UUT Common n UUT Common n UUT Common n PMatri x n Row 1 PMatrix n Row 2

V

W

PMatrix n Row 3 PMatrix n Row 4 PMatrix n Row 5 PMatrix n Row 6 PMatrix n Row 7 PMatrix n Row 8

W

X

PMatrix n Row 9 PMatrix n Row 10 PMatrix n Row 11 PMatrix n Row 12 PMatri x n Row 13 PMatri x n Row 14

X

Y

UUT Common n UUT Common n UUT Common n UUT Common n UUT Common n UUT Common n

Y

Z

PMatri x n Row 15 PMatrix n Row 16 PMatri x n Row 17 PMatri x n Row 18 PMatrix n Row 19 PMatrix n Row 20

Z

AA

PMatrix n Row 21 PMatrix n Row 22 PMatrix n Row 23 PMatrix n Row 24 PMatri x n Row 25 PMatri x n Row 26

AA

BB

UUT Common n UUT Common n UUT Common n UUT Common n UUT Common n UUT Common n

BB

CC

PMatri x n Row 27 PMatrix n Row 28 PMatri x n Row 29 PMatri x n Row 30 PMatrix n Row 31 PMatrix n Row 32

CC

123456

T

System Interconnects 4

General TC Pins Assignment

The connections on the TC pins depend on the components that the user has ordered for the system.

Figure 4-11 TCn Pin Assignments

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-13

Notes:

[1] Power Bus Sense and I Sense are present only on TC3 and

[2] Spare instrument access pins.

only if the loadbox is present. Otherwise the pins are not used.

4 System Interconnects

n+1

123456

A

loadcard n+1.01 l oadcard n+1.02 loadcard n+1. 03 loadcard n+1.04 loadcard n+1.05 loadcar d n+1.06

A

B

loadcard n+1.07 l oadcard n+1.08 loadcard n+1. 09 loadcard n+1.10 loadcard n+1.11 loadcar d n+1.12

B

C

loadcard n+1.13 l oadcard n+1.14 loadcard n+1. 15 loadcard n+1.16 loadcard n+1.17 loadcar d n+1.18

C

D

loadcard n+1.19 l oadcard n+1.20 loadcard n+1. 21 loadcard n+1.22 loadcard n+1.23 loadcar d n+1.24

D

E

loadcard n+1.25 l oadcard n+1.26 loadcard n+1. 27 loadcard n+1.28 loadcard n+1.29 loadcar d n+1.30

E

F

loadcard n+1.31 l oadcard n+1.32 loadcard n+1. 33 loadcard n+1.34 loadcard n+1.35 loadcar d n+1.36

F

G

loadcard n+1.37 l oadcard n+1.38 loadcard n+1. 39 loadcard n+1.40 loadcard n+1.41 loadcar d n+1.42

G

H

loadcard n+1.43 l oadcard n+1.44 loadcard n+1. 45 loadcard n+1.46 loadcard n+1.47 loadcar d n+1.48

H

J

Safet y Ground Saf ety Ground Safety Ground Safety Ground Safet y Ground Saf ety Ground

J

K

Digital I/O Digital I/O System Ground Safety Ground Safety Ground System Ground

K

L

Digital I/O Digital I/O Safety Ground Utility supply Safet y Ground Syst em Ground

L

M

Digital I/O Digital I/O Safety Ground Utility supply Safet y Ground Not used

M

N

Digital I/O Digital I/O Not used Utility supply Saf ety Ground Not used

N

P

UserAccess 17 UserAccess 18 UserAccess 19 UserAccess 20 Aux Inst #3 Aux Inst #4

P

R

UserAccess 21 UserAccess 22 UserAccess 23 UserAccess 24 System Ground System Ground

R

S

User Acces s Com1 User Access Com1 User Access Com2 Use rAcc ess Com2 I nstAccess#5 [3] InstAccess#6 [3]

S

T

UserAccess 25 UserAccess 26 UserAccess 27 UserAccess 28 InstAccess#7 [3] InstAccess#8 [3]

T

U

UserAccess 29 UserAccess 30 UserAccess 31 UserAccess 32 InstAccess#9 [3] InstAccess#10 [3]

U

V UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1 PMatri x n+1 Row 1 PMatrix n+1 Row 2 V

W

PMatrix n+1 Row 3 PMatri x n+1 Row 4 PMatri x n+1 Row 5 PMatrix n+1 Row 6 PMatrix n+1 Row 7 PMatrix n+1 Row 8

W

X PMatrix n+1 Row 9 PMatrix n+1 Row 10 PMatrix n+1 Row 11 PMatrix n+1 Row 12 PMatrix n+1 Row 13 PMatrix n+1 Row 14 X

Y

UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1

Y

Z PMatrix n+1 Row 15 PMatrix n+1 Row 16 PMatrix n+1 Row 17 PMatrix n+1 Row 18 PMatrix n+1 Row 19 PMatrix n+1 Row 20 Z

AA PMatrix n+1 Row 21 PMatrix n+1 Row 22 PMatrix n+1 Row 23 PMatrix n+1 Row 24 PMatrix n+1 Row 25 PMatrix n+1 Row 26 AA

BB

UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1 UUT Common n+1

BB

CC PMatrix n+1 Row 27 PMatrix n+1 Row 28 PMatrix n+1 Row 29 PMatrix n+1 Row 30 PMatrix n+1 Row 31 PMatrix n+1 Row 32 CC

123456

Figure 4-12 TC

(n = 3, 5, 7)

TC

Pin Assignments

n+1

4-14 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Note:

[3] In TC4, spare InstAccess is used for E6198A Switch Load

Unit (SLU) DAC if it is present.

Load Card 1

J10

J3

J4

System Connector

J6

Configuration connector

J7

Resource Connector

J8

PIN Card 1 Connector

J5

PIN Card 2 Connector

J9

Load Card 1

Load Card 2

J11 J12 J13

"PINCARD2"

"PINCARD1"

"LOADBOX"

"CONFIG"

"SYSCONN"

"Meritec style" connector Row 1 starts on THIS end

AABB

TC1

TC2

System Connector routes to "InstAccess" and "Trigger" areas of TC1 & TC2 and allows user to bring resources to TC connectors as needed

Configuration Connector routes to "UserAaccess" areas of TC1 & TC2 and allows user to bring resources to TC connectors as needed

Express Connect PCA Connector Definition and Pin Access

Users may access the sockets using the appropriate E3750-61603/04 and E3750-61621cables as needed.

Figure 4-13 PCA Layout For Full Profile Express Connect (For TC1-TC8

Use)

System Interconnects 4

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-15

4 System Interconnects

Figure 4-14 View of Full Profile Express Connect PC Assembly (2 of 4

possible PC Assembly shown)

4-16 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Interconnects 4

J10 Load Card 1

A

J13 Load Card 2

B

J30 PIN Card 1 Connector

J40 Configuration Connector

J62 Sys Conn

J60 System Connector

J50 PIN Card 2 Connector

J12 Load Card 2

A

J11 Load Card 1

B

J2J1

J20 Resource Connector

J61 Sys Conn

J52 PinCd2 Conn

J51 PinCd2 Conn

J32 PinCd1 Conn

J31 PinCd1 Conn

J42 ConfigCd Conn

J41 ConfigCd Conn

J22 Resource

J21 Resource

TC1

TC2

"Meritec style" connector

Row 1 starts on THIS end

System Connector routes to "InstAccess" and "Trigger" areas of TC1 & TC2 and allows user to bring resources to TC connectors as needed

Configuration Connector routes to "UserAaccess" areas of TC1 & TC2 and allow s user to bring resources to TC connectors as needed

Figure 4-15 PCA Layout For Low Profile Express Connect (For TC1-TC4

Use)

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-17

4 System Interconnects

19 20191817161514131211108765432 2928272625242322 3221 3130

System Ground

TS-5020 System

Connector (Syscon)

DAC #2

Serial2

Serial1

DAC #4

DAC #3

Top View

DMM Trig+

DAC Clk

DAC Trig

TC1, TC2 Connections

RS-232 TX

DAC #1

RS-232 Common

RS-232 RX

Figure 4-16 TS-5020 System Connector (J6 or J60) TC1 and TC2

Assignments

4-18 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

19 20191817161514131211108765432 2928272625242322 3221 3130

System Ground

TS-5020 System

Connector (Syscon)

Spare Inst. #1

Spare Inst. #7

Spare Inst. #6

Spare Inst. #5

Spare Inst. #4

Spare Inst. #3

Spare Inst. #2

DAC Common or Spare Inst. #10

DAC Channel 1 or Spare Inst.

#9

DAC Channel 1 or Spare Inst. #8

Top View

Not Used (Trigger #1)

[1]

Not Used (Trigger #2)

[1]

Not Used (Trigger #3)

[1]

Not Used (Trigger #4)

[1]

Not Used

Not Used (ARB Low)

[1]

Not Used (ARB High)

[1]

Not Used (Aux #4)

[2]

Not Used (Aux #3)

[2]

Not Used (Aux #2)

[1]

Not Used (Aux #1)

[1]

System Interconnects 4

Figure 4-17 TS-5020 System Connector (J6 or J60) TCn Assignments

Notes:

[1] Available for user’s configuration. Refer to Figure 4-11 for

TC pins mapping.

[2] Refer to Figure 4-12 for TC pins mapping.

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-19

4 System Interconnects

Figure 4-18 TS-5020 Configuration Connector (J7 or J40)

4-20 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

High-Power Connector

WARNING

A high-power (HP) connector can be added to the Test System Interface. The 16-pin HP connector can route higher current lines to the UUT. This is ideal for powering high-current devices or for customizing the system for applications that require higher power.

Connections to the High Power connectors are made using a Positronic Industries PLC18F connector. Refer to Chapter 3 for details on using this connector with the Keysight E6178B Heavy Duty Load Card. A kit of parts, available from Keysight (E6244A Opt. 020), provides the following:

• 20 Male contacts (Keysight 1252-8236) for shield-mounted

• 20 Female Contacts (Keysight 1252-8235) for Keysight

System Interconnects 4

connector

1252-8234 connector housing

• Mating female connector housing (Keysight 1252-8234)

Do not exceed 60 VDC, 42VAC peak, or 30VAC rms or a maximum 15A on any pin of an HP connector.

Figure 4-19 Connecting to High Power (HP) Connector

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-21

4 System Interconnects

Measurement

Te st Po i nt s

UUT

Te st

Fixture

Unit Under test

(UUT)

UUT

Ground

UUT Com

System Ground

Power Ground

Safety Ground

TC1/TC2

Connector

Safety

(Earth) Ground

Channel Shorted

PB2

PB1

UUT Power Supply

Connection between system and Safety Ground is made by Mass Interconnect and Instrument

Earth Referenced Instrument

i.e. Event Detector

Floating Instrument

High Accuracy Signal Measurements i.e. DMM

Load Card

M

System Grounding

The Keysight TS-5020 Test System has these grounds:

• System Ground:

• Earth referenced ground used by customer-supplied earth

referenced instruments.

• Power Supply Grounds:

• Floating ground from the UUT Power Supplies.

• Safety or Earth (Earthed) Ground:

• This is typically a high current/high noise ground. It

connects the instrument rack to safety or earth ground (see below).

Keysight recommends that you connect all grounds together at the UUT (forming a star pattern).

Figure 4-20 Recommended System Grounding

4-22 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Interconnect for Mac Panel Interface

L2000 (TITAN) Connectors and Tools

System Interconnects 4

Description Manufacturer Manufacturer Part

Crimp Frame bor both 5 Amp contacts

(0884012R-01 & 0883012-02) and 10 Amp

contacts (0884013R-01 & 0883013-02)

Positioner for 5 Amp (0884012R-01) and 10

Amp (0884013R-01) receiver contacts

Positioner for 5 Amp (0883012-02) and 10 Amp

(0883013-02) ITA contacts

Extraction Tool for 5 Amp (0884012R-01 &

0883012-02) and 10 Amp contacts

((0884013R-01 & 0883013-02)

Extraction Tool for 50 Amp contact (0884011-

01 & 0883011-02)

Crimp Frame for 3 Ghz contacts (7865100 &

7865200)

Hex die for 3 Ghz coax contact (7865100 &

7865200)

Extraction tool for 3Ghz ((7865100 & 7865200)

and 26 Ghz coax contact (7865200- 05 &

7865200-05)

Documents

Number

MAC PANEL 452400 www.macpanel.com

MAC PANEL 452202 www.macpanel.com

MAC PANEL 452401 www.macpanel.com

MAC PANEL 412604 www.macpanel.com

MAC PANEL 412615 www.macpanel.com

MAC PANEL 452300 www.macpanel.com

MAC PANEL 452303 www.macpanel.com

MAC PANEL 412615 www.macpanel.com

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-23

4 System Interconnects

Extraction Tool, Hi-Density Pin

412604

Technical Information

Body

Spring, Plunger, Tip

Fits Following Contacts Revceiver

Aluminum Alloy

Spring, Plunger, Tip: Stainless Steel

0884027-02

Fits Following Contacts Revceiver

0884027-03

4-24 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Interconnects 4

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-25

4 System Interconnects

Extraction Tool, CASS

412615

Technical Information

Body

Spring, Plunger, Screw

Aluminum Alloy

Stainless Steel

4-26 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

System Interconnects 4

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-27

4 System Interconnects

THIS PAGE IS INTENTIONALLY LEFT BLANK

4-28 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

5 Test System Interface Cables

This chapter shows the construction and pinouts of the system cables that connect to the Test System Interface.

U8970-61702 Dual Banana Metric Cable for GPIB/LXI DMM .... 5-3

U8970-61701 Cable BNC Coax to 3x1 (Non-Isolated) .... 5-3

U8970-61700 Cable Isolated Instrument BNC .... 5-3

Cables For Express Connect Interface .... 5-4

E6170-61623 Twinax DMM To Inst Matrix Cable .... 5-4

E6170-61626 DIO And Utility Power Supply To ICA Cable .... 5-4

E6170-61627 DMM Trig 34980 To ICA .... 5-6

E6170-61628 DAC 34951 To ICA Cable .... 5-6

E6170-61629 GP Relay 34938A And Power Supply To ICA Cable .... 5-8

E6170-61620 General Purpose 96-96 DINC Cable .... 5-10

E6170-61621 48 Channel Load Card Express Connect Cable .... 5-10

E6170-61630 CAN PCI To ICA Cable .... 5-11

E6170-61605 Cable for 8-CH/16-CH/24-CH Load Card to Express Connect

.... 5-12

E6230-61603 Cable for 8-CH Heavy Duty Load Card to Express Connect ....

5-13

Cables For L2000 (TITAN) Interface .... 5-14

E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) .... 5-14

E6218-61614 CABLE, E6175A TO L2000 (TITAN) .... 5-15

E6218-61615 CABLE, E6176A TO L2000 (TITAN) .... 5-15

E6218-61620 CABLE, N9379A TO L2000 (TITAN) .... 5-16

E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) .... 5-17

E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) .... 5-17

E6218-61624 CABLE, E6178B TO L2000 (TITAN) .... 5-18

E6218-61625 CABLE, ONE U7177A TO L2000 (TITAN) .... 5-19

E6218-61627 CABLE, DIO TO L2000 (TITAN) .... 5-20

E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) .... 5-20

E6218-61629 CABLE, 34938 TO L2000 (TITAN) .... 5-21

E6218-61630 CABLE, CAN TO L2000 (TITAN) .... 5-21

E2240-61621 Cable, 34934A to ICA (TITAN) .... 5-22

5 Test System Interface Cables

E2240-61622 Cable, 34939A to ICA (TITAN) .... 5-23

E2240-61623 Cable, Electronic Load to ICA (TITAN) .... 5-24

E2240-61626 Cable, System Resources E6198B and PCI DIO 1750 .... 5-25

E6218-61619 Cable, System Resources To L2000 (TITAN) .... 5-26

E6218-61626 CABLE, Dual 24-CH Load Card To L2000 (TITAN) .... 5-27

5-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

U8970-61702 Dual Banana Metric Cable for GPIB/LXI DMM

Figure 5-1 U8970-61702 (Dual Banana Metric Cable)

U8970-61701 Cable BNC Coax to 3x1 (Non-Isolated)

Figure 5-2 U8970-61701 (Cable BNC Coax to 3x1)

Test System Interface Cables 5

U8970-61700 Cable Isolated Instrument BNC

Figure 5-3 U8970-61700 (Cable Isolated Instrument BNC)

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-3

5 Test System Interface Cables

Cables For Express Connect Interface

The following section shows the construction and pinouts of the system cables for express connect interface.

E6170-61623 Twinax DMM To Inst Matrix Cable

Figure 5-4 E6170-61623 Twinax DMM To Inst Matrix Cable

E6170-61626 DIO And Utility Power Supply To ICA Cable

Figure 5-5 E6170-61626 DIO And Utility Power Supply To ICA Cable

5-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Test System Interface Cables 5

61626 PCI-1750 DI O DSUB-37M 1252-3536

Express

Conn; J8

2200

DIO0 11*

1569-20WHT

a7

DIO1 30*

1569-20WHT

c7

DIO2 12*

1569-20WHT

a8

DIO3 31*

1569-20WHT

c8

DIO4 13*

1569-20WHT

a9

DIO5 32*

1569-20WHT

c9

DIO6 14*

1569-20WHT

a10

DIO7 33*

1569-20WHT

c10

DIO8 15*

1569-20WHT

a21

DIO9 34*

1569-20WHT

c21

DIO10 16*

1569-20WHT

a22

DIO11 35*

1569-20WHT

c22

DIO12 17*

1569-20WHT

a23

DIO13 36*

1569-20WHT

c23

DIO14 18*

1569-20WHT

a24

DIO15 37*

1569-20WHT

c24

Jumper (11) to 1*

1569-20WHT

a/r

Jumper (30) to 20*

1569-20WHT

a/r

Jumper (12) to 2*

1569-20WHT

a/r

Jumper (31) to 21*

1569-20WHT

a/r

Jumper (13) to 3*

1569-20WHT

a/r

Jumper (32) to 22*

1569-20WHT

a/r

Jumper (14) to 4*

1569-20WHT

a/r

Jumper (33) to 23*

1569-20WHT

a/r

Jumper (15) to 5*

1569-20WHT

a/r

Jumper (34) to 24*

1569-20WHT

a/r

Jumper (16) to 6*

1569-20WHT

a/r

Jumper (35) to 25*

1569-20WHT

a/r

Jumper (17) to 7*

1569-20WHT

a/r

Jumper (36) to 26*

1569-20WHT

a/r

Jumper (18) to 8*

1569-20WHT

a/r

Jumper (37) to 27*

1569-20WHT

a/r

DIO IGND 9

1569-20BLK

a1

28

1569-20BLK

c1

29

1569-20BLK

c6

Tinned wire (twist together)

+12V

+12VDC; +

strip 10mm, twist & tin*

1569-20RED

a25

(strip 10mm, twi(st & tin)

1569-20RED

c25

(strip 10mm, twi(st & tin)

1569-20RED

a26

+12VRTN

+12VDC; -

strip 10mm, twist & tin*

1569-20BLK

a29

(strip 10mm, twi(st & tin)

1569-20BLK

c29

(strip 10mm, twi(st & tin)

1569-20BLK

a28

(twist together)

-12V

-12VDC; -

strip 10m m & trim

1569-20BLK

a27

-12VRTN

-12VDC; +

strip 10m m & trim

1569-20RED

c28*

(twist together)

SpareV

Vspare;+

strip 10m m & trim

1569-20RED

c27

SpareVRTN

Vspare;-

strip 10m m & trim

1569-20BLK

(c28)

Table 5-1 E6170-61626 Cable Pinout Table

Signal Part #Product; Port Connector Cable Connector Product; Port Length

Name E6170- Label) Position Wire Positi on Label) mm)

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-5

5 Test System Interface Cables

E6170-61627 DMM Trig 34980 To ICA

Figure 5-6 E6170-61627 DMM Trig 34980 To ICA

E6170-61628 DAC 34951 To ICA Cable

Figure 5-7 E6170-61628 DAC 34951 To ICA Cable

5-6 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Table 5-2 E6170-61628 Cable Pinout Table

Test System Interface Cables 5

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-7

5 Test System Interface Cables

E6170-61629 GP Relay 34938A And Power Supply To ICA Cable

Figure 5-8 E6170-61629 Cable

5-8 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Table 5-3 E6170-61629 Cable Pinout Table

Signal Part # Product; Port Connector Cable Connector Product; Port Length

Name E6170- Label Posi tion Wire Posi tion L abel (mm)

61629

34938A Bank 1 DSUB-50F (1 of 2)

Molex 39- 01-2245 (2

total)

1000

Ch1 3 1569-20WHT LoadcardA.12 LOADCARD A

Ch1.Com 4 1569-20WHT Loadc ardB.24 LOADCARD B

Ch2 7

1569-20WHT

LoadcardA.11

Ch2.Com 8 1569-20WHT Loadc ardB.23

Ch3 9 1569-20WHT LoadcardA.10

Ch3.Com 10

1569-20WHT

LoadcardB.22

Ch4 13

1569-20WHT

LoadcardA.9

Ch4.Com 14 1569- 20WHT LoadcardB. 21

Ch5 15 1569- 20WHT Loadcar dA.8

Ch5.Com 16

1569-20WHT

LoadcardB.20

Ch6 1 1569-20WHT LoadcardA.7

Ch6.Com 2 1569-20WHT Loadc ardB.19

Ch7 5

1569-20WHT

LoadcardA.6

Ch7.Com 6

1569-20WHT

LoadcardB.18

Ch8 39 1569- 20WHT Loadcar dA.5

Ch8.Com 40 1569- 20WHT LoadcardB. 17

Ch9 11

1569-20WHT

LoadcardA.4

Ch9.Com 12 1569- 20WHT LoadcardB. 16

Ch10 47 1569-20WHT LoadcardA. 3

Ch10.Com 48

1569-20WHT

LoadcardB.15

34938A Bank 2 DSUB-50F (2 of 2)

Ch11 3

1569-20WHT

LoadcardA.2

Ch11.Com 4

1569-20WHT

LoadcardB.14

Ch12 7 1569-20WHT Loadc ardA.1

Ch12.Com 8 1569-20WHT Loadc ardB.13

Ch13 9

1569-20WHT

LoadcardA.13

Ch13.Com 10 1569-20WHT LoadcardB.1

Ch14 13 1569-20WHT LoadcardA. 14

Ch14.Com 14

1569-20WHT

LoadcardB.2

Ch15 15

1569-20WHT

LoadcardA.15

Ch15.Com 16 1569-20WHT LoadcardB.3

Ch16 1 1569-20WHT Loadc ardA.16

Ch16.Com 2

1569-20WHT

LoadcardB.4

Ch17 5 1569-20WHT Loadc ardA.17

Ch17.Com 6 1569-20WHT Loadc ardB.5

Ch18 39

1569-20WHT

LoadcardA.18

Ch18.Com 40

1569-20WHT

LoadcardB.6

Ch19 11 1569-20WHT LoadcardA. 19

Ch19.Com 12 1569-20WHT LoadcardB.7

Ch20 47

1569-20WHT

LoadcardA.20

Ch20.Com 48 1569-20WHT LoadcardB.8

(twist together)

PS+ PS; + AMP-321233* 1569- 20RED LoadcardB.10 2000

(AMP-321233) 1569-20RED LoadcardB.11

(AMP-321233)

1569-20RED

LoadcardB.12

PS-

PS; -

AMP-321233*

1569-20BLK

LoadcardA.22

(AMP-321233) 1569-20BLK LoadcardA.23

(AMP-321233) 1569-20BLK LoadcardA.24

(twist together)

PSSense+ PS; Sense+ (strip 10mm & t in) 1569- 20RED LoadcardB.9

PSSense-

PS; Sense-

(strip 10mm & tin)

1569-20BLK

LoadcardA.21

Test System Interface Cables 5

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-9

5 Test System Interface Cables

E6170-61620 General Purpose 96-96 DINC Cable

Figure 5-9 E6170-61620 General Purpose 96-96 DINC Cable

E6170-61621 48 Channel Load Card Express Connect Cable

Figure 5-10 E6170-61621 48 Channel Load Card Express Connect Cable

5-10 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference

Keysight TS-5020 Wiring Manual And Hardware Reference

Specifications and Main Features

Frequently Asked Questions

User Manual

Keysight TS-5020 Automotive Electronics Functional Test System

Contents

List of Figures

List of Tables

1 Legal Information

Legal Information

Warranty

Technology Licenses

Restricted Rights Legend

Service And Support

Keysight On The Web

Keysight By Phone

2 Safety and Regulatory Information

Safety Information

Safety Summary

Safety Notice

General

Environmental Conditions

Before Applying Power

Ground The System

Fuses

Operator Safety Information

Safety Symbols and Regulatory Markings

Electrostatic Discharge (ESD) Precautions

End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC

3 System Overview

System Intended Use

Instructions For Use

Test System Specifications and Capabilities

Test Capabilities – Measurement Sample Methods

System Capability DC Accuracy Sample

Test System Interface Description

Test System Interface Connectors

Express Connect Test System Interface

Figure 3-1 Express Connect Test System Interface TC1 Through TC4

Figure 3-2 Express Connect Test system Interface TC1 Through TC8

Macpanel L2000 (TITAN) Test System Interface

Figure 3-3 Macpanel L2000 (TITAN) Test System Interface

Rack Layout with Express Connect Test System Interface

Figure 3-4 Typical TS-5020 System Rack with Express Connect Layout

Rack Layout with L2000 (TITAN) Test System Interface

Figure 3-5 Typical TS-5020 System with L2000 (TITAN) test interface

System Block Diagrams with Express Connect Test System Interface

System Block Diagrams with L2000 (TITAN) Test System Interface

Figure 3-7 TS-5020 Simplified System with L2000 (TITAN) Block Diagram

The Keysight 34980A Multifunction Switch/Measure Unit

Slot Allocation of the 34980A

Figure 3-8 Rear View Of 34980A Multifunction Switch / Measure Unit

PC Cards

Keysight 53131 Universal Counter

Keysight 53220 Universal Counter

Keysight 33220 Function/Arbitrary Waveform Generator

Power Supplies

Keysight N6700 MPS

Channel Names

4 System Interconnects

System Interconnects for Express Connect Interface

Connector Keying

Figure 4-1 TC1-TC4 Connector Keying

Figure 4-2 TC1-TC8 Connector Key Configuration

Connectors and Tools

Connecting Wiring to Test Connectors TC1- TC8

Crimping Wires to Contacts

Figure 4-3 Crimping Wires to Contacts

Inserting Contacts and Assembling the Connectors

Figure 4-4 Assembling TC1 to TC4

Connecting To The Test System Interface

Figure 4-5 Co n n e c t in g To T he Te s t S y s te m I n t e r f a c e

ESD Protection Measures

Figure 4-6 Adding A Grounding Strap To Reduce ESD

Operator Wrist Strap ESD Connector

Figure 4-7 Wrist Strap ESD Connector

Removing A Contact

Figure 4-8 Removing A Test Connector Contact

Test Connector Signal Definitions

TC1-TC2 Pinouts