This manual provides the documentation for the following
instruments: RP7951AT, RP7952AT, N6991A, RP7951A,
RP7952A, RP7953A, RP7961A, RP7962A, and RP7963A
duced in any form or by any means
(including electronic storage and
retrieval or translation into a foreign
language) without prior agreement and
written consent from Keysight Technologies as governed by United States and
international copyright laws.
Manual Part Number
RP7900-90000
Edition
Edition 1, July 11, 2019
Printed in:
Printed in Malaysia
Published by:
Keysight Technologies
Bayan Lepas Free Industrial Zone,
11900 Penang, Malaysia
Technology Licenses
The hardware and/or software
described in this document are furnished under a license and may be
used or copied only in accordance with
the terms of such license.
Declaration of Conformity
Declarations of Conformity for this
product and for other Keysight products may be downloaded from the
Web. Go to http://www.keysight.com/
go/conformity. You can then search by
product number to find the latest Declaration of Conformity.
U.S. Government Rights
The Software is “commercial computer
software,” as defined by Federal Acquisition Regulation (“FAR”) 2.101. Pursuant to FAR 12.212 and 27.405-3 and
Department of Defense FAR Supplement (“DFARS”) 227.7202, the U.S.
government acquires commercial computer software under the same terms
by which the software is customarily
provided to the public. Accordingly,
Keysight provides the Software to U.S.
government customers under its standard commercial license, which is
embodied in its End User License
Agreement (EULA), a copy of which can
be found at http://www.keysight.com/
find/sweula. The license set forth in the
EULA represents the exclusive authority
by which the U.S. government may use,
modify, distribute, or disclose the Software. The EULA and the license set
forth therein, does not require or permit, among other things, that Keysight:
(1) Furnish technical information
related to commercial computer software or commercial computer software
documentation that is not customarily
provided to the public; or (2) Relinquish
to, or otherwise provide, the government rights in excess of these rights
customarily provided to the public to
use, modify, reproduce, release, perform, display, or disclose commercial
computer software or commercial computer software documentation. No
additional government requirements
beyond those set forth in the EULA
shall apply, except to the extent that
those terms, rights, or licenses are
explicitly required from all providers of
commercial computer software pursuant to the FAR and the DFARS and are
set forth specifically in writing elsewhere in the EULA. Keysight shall be
under no obligation to update, revise or
otherwise modify the Software. With
respect to any technical data as
defined by FAR 2.101, pursuant to FAR
12.211 and 27.404.2 and DFARS
227.7102, the U.S. government
acquires no greater than Limited Rights
as defined in FAR 27.401 or DFAR
227.7103-5 (c), as applicable in any
technical data.
Warranty
THE MATERIAL CONTAINED IN THIS
DOCUMENT IS PROVIDED “AS IS,”
AND IS SUBJECT TO BEING
CHANGED, WITHOUT NOTICE, IN
FUTURE EDITIONS. FURTHER, TO THE
MAXIMUM EXTENT PERMITTED BY
APPLICABLE LAW, KEYSIGHT DISCLAIMS ALL WARRANTIES, EITHER
EXPRESS OR IMPLIED, WITH REGARD
TO THIS MANUAL AND ANY INFORMATION CONTAINED HEREIN, INCLUDING BUT NOT LIMITED TO THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. KEYSIGHT
SHALL NOT BE LIABLE FOR ERRORS
OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES IN CONNECTION
WITH THE FURNISHING, USE, OR
PERFORMANCE OF THIS DOCUMENT
OR OF ANY INFORMATION CONTAINED HEREIN. SHOULD KEYSIGHT
AND THE USER HAVE A SEPARATE
WRITTEN AGREEMENT WITH WARRANTY TERMS COVERING THE MATERIAL IN THIS DOCUMENT THAT
CONFLICT WITH THESE TERMS, THE
WARRANTY TERMS IN THE SEPARATE
AGREEMENT SHALL CONTROL.
Safety Information
A CAUTION notice denotes a hazard. It
calls attention to an operating procedure, practice, or the like that, if not
correctly performed or adhered to,
could result in damage to the product
or loss of important data. Do not proceed beyond a CAUTION notice until
the indicated conditions are fully
understood and met.
A WARNING notice denotes a hazard. It
calls attention to an operating procedure, practice, or the like that, if not
correctly performed or adhered to,
could result in personal injury or death.
Do not proceed beyond a WARNING
notice until the indicated conditions are
fully understood and met.
2Keysight RP7900 Series Advanced Service Guide
Safety Notices
WARNING
WARNING
The following general safety precautions must be observed during all phases of
operation of this instrument. Failure to comply with these precautions or with
specific warnings or instructions elsewhere in this manual violates safety
standards of design, manufacture, and intended use of the instrument. Keysight
Technologies assumes no liability of the customer’s failure to comply with the
requirements.
The equipment is for industrial use. Equipment operators are subject to all
applicable safety regulations. Along with the warning and safety notices in this
manual, all relevant safety, accident prevention, and environmental regulations
must also be followed. In particular, the operators of the equipment:
– Must be informed of the relevant safety requirements.
– Must have read and understood the operating manual before using the
– Must use the designated and recommended safety equipment.
General
Do not use this product in any manner not specified by the manufacturer.
The protective features of this product may be impaired if it is used in a
manner not specified in the operating instructions.
equipment.
Keysight RP7900 Series Advanced Service Guide3
Environmental conditions
Never use the instrument outside of the specified environmental conditions
described in the Environmental Characteristics of the RP7900 Series Operating and Service Guide.
WARNING
Heavy weight
WARNING
WARNING
Danger to hands and feet. To avoid personal injury and damage to the
instrument, always use a sturdy cart or other suitable device to move the
instrument. Do not lift the instrument alone; always use two people to lift
the instrument.
SHOCK HAZARD - Ground the instrument
This product is provided with a protective earth terminal. To minimize shock
hazard, the instrument must be connected to the AC mains through a
grounded power cable, with the ground wire firmly connected to an
electrical ground (safety ground) at the power outlet. Any interruption of the
protective (grounding) conductor or disconnection of the protective earth
terminal will cause a potential shock hazard that could result in injury or
death.
Before applying power
Verify that all safety precautions are taken. All connections must be made
with the unit turned off, and must be performed by qualified personnel who
are aware of the hazards involved. Improper actions can cause fatal injury as
well as equipment damage. Note the instrument's external markings
described under Safety Symbols and Regulatory Markings.
4Keysight RP7900 Series Advanced Service Guide
WARNING
SHOCK HAZARD, LETHAL VOLTAGES
WARNING
WARNING
WARNING
WARNING
Many models generate voltages greater than 60 VDC, with some models
rated at 950 VDC! Ensure that all instrument connections, load wiring, and
load connections are either insulated or covered using the safety covers
provided, so that no accidental contact with lethal voltages can occur.
SHOCK HAZARD
Never touch cables or connections immediately after turning off the unit.
Depending on the model, lethal voltages can remain at the output terminals
for several seconds after turn-off. Verify that there is no dangerous voltage
on the output or sense terminals before touching them.
SHOCK HAZARD from external energy sources
Because the instrument can be used as a load to sink current, hazardous
voltages from an external energy source such as a battery may be present on
the output terminals even with the unit turned off. Provision must be made
to disconnect the external energy source before touching the output or
sense terminals.
Keysight RP7900 Series Advanced Service Guide5
Do not operate in an explosive atmosphere
Do not operate the instrument in the presence of flammable gases or fumes.
Do not remove the instrument cover
Only qualified, service-trained personnel who are aware of the hazards
involved should remove instrument covers. Always d isconnect the power
cable and any external circuits before removing the instrument cover.
WARNING
Do not modify the instrument
WARNING
WARNING
WARNING
Do not install substitute parts or perform any unauthorized modification to
the product. Return the product to a Keysight Sales and Service Office for
service and repair to ensure that safety features are maintained.
Fuses
The instrument contains an internal fuse, which is not customer accessible.
Cleaning
To prevent electric shock, always disconnect the AC mains before cleaning.
Use a dry cloth or one slightly dampened with water to clean the external
case parts. Do not use detergent or chemical solvents. Do not attempt to
clean internally.
In case of damage
Instruments that are not functioning correctly, appear damaged or defective
should be made inoperative and secured against unintended operation until
they can be repaired by qualified service personnel.
6Keysight RP7900 Series Advanced Service Guide
Safety Symbols and Regulatory Markings
Alternating current (AC)Protective earth (ground) terminal
Earth (ground) terminal
Frame or chassis (ground) terminalCaution, risk of electric shock
Standby supply. Unit is not completely
disconnected from AC mains when
switch is off.
The ETL mark is a registered trademark
of Intertek. The text indicates product
compliance with the Canadian
Interference- Causing Equipment
Standard (ICES-001).
Caution, risk of danger (refer to this
manual for specific Warning or Caution
information)
The CE mark is a registered trademark
of the European Community. This CE
mark shows that the product complies
with all the relevant European Legal
Directives.
ICES/NMB-001 - This ISM device
complies with the Canadian ICES-001.
Cet appareil ISM est conforme a la
norme NMB-001 du Canada.
ISM GRP 1-A - This is an Industrial
Scientific and Medical (ISM) Group 1
Class A product.
This product is marked with the ACMA
RCM mark for compliance in Australia/
New Zealand. A copy of the
Manufacturer's Australia Declaration of
Conformity for this instrument can be
obtained by contacting your local
Keysight Technologies Sales
Representative.
This symbol indicates the time period
during which no hazardous or toxic
substance elements are expected to
leak or deteriorate during normal use.
Forty years is the expected useful life
of the product.
This symbol is a South Korean Class A
EMC Declaration. This is a Class A
instrument suitable for professional
use and in electromagnetic
environment outside of the home.
Keysight RP7900 Series Advanced Service Guide7
South Korean Class A EMC Declaration
Information to the user:
This instrument has been conformity assessed for used in business environments.
In a residential environment this equipment may caused radio interference.
This EMC statement applies to the equipment only for use in business
environment.
사 용 자 안 내 문
이 기 기 는 업 무 용 환 경 에 서 사 용 할 목 적 으 로 적 합 성 평 가 를 받 은 기 기 로 서 가 정
용 환 경 에 서 사 용 하 는 경 우 전 파 간 섭 의 우 려 가 있 습 니 다 .
사용자 안내문은 " 업무용 방송통신기자재 " 에만 적용한다 .
8Keysight RP7900 Series Advanced Service Guide
Waste Electrical and Electronic Equipment (WEEE) Directive
This instrument complies with the WEEE Directive marking requirement. This
affixed product label indicates that you must not discard this electrical or
electronic product in domestic household waste.
Product category:
With reference to the equipment types in the WEEE directive Annex 1, this
instrument is classified as a “Monitoring and Control Instrument” product.
The affixed product label is as shown below.
Do not dispose in domestic household waste.
To return this unwanted instrument, contact your nearest Keysight Service Center,
or visit http://about.keysight.com/en/companyinfo/environment/takeback.shtml
for more information.
Sales and Technical Support
To contact Keysight for sales and technical support, refer to the support links on
the following Keysight websites:
– www.keysight.com/find/RP7900
(product-specific information and support, software and
documentation updates)
– www.keysight.com/find/assist
(worldwide contact information for repair and service)
Keysight RP7900 Series Regenerative Power System
Advanced Service Guide
1Troubleshooting
Safety Precaution 14
Before, During, and After Troubleshooting 15
Introduction to the Titan HV (RP7900 Series) Architecture 16
General Troubleshooting Information 26
List of Error Codes 27
Hardware Troubleshooting Guide 31
This chapter lists the possible errors and their description and discusses the
procedures for troubleshooting the Keysight RP7900 Series Regenerative Power
System.
13
1Troubleshooting
WARNING
CAUTION
Safety Precaution
A WARNING notice denotes a hazard. It calls attention to an operating
procedure, practice, or the like that, if not correctly performed or adhered to,
could result in personal injury or death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood and met.
A CAUTION notice denotes a hazard. It calls attention to an operating
procedure, practice, or the like that, if not correctly performed or adhered to,
could result in damage to the product or loss of important data. Do not
proceed beyond a CAUTION notice until the indicated conditions are fully
understood and met.
Read the information in the “Safety Notices” on page 3 and the “Safety Symbols
and Regulatory Markings” on page 7 before proceeding with the rest of this
chapter.
Ensure that all safety precautions are observed during all phases of operation of
this instrument. Failure to comply with these precautions or with specific warnings
or instructions elsewhere in this manual or in the RP7900 Series Operating and Service Guide violates safety standards of design, manufacture, and intended use
of the instrument. Keysight Technologies assumes no liability of the customer’s
failure to comply with the requirements.
This manual serves as a complement to the RP7900 Series Operating and Service
Guide. Only qualified, service-trained personnel who have read the Operating and
Service Guide prior to this should attempt the procedures listed in this manual.
14Keysight RP7900 Series Advanced Service Guide
Before, During, and After Troubleshooting
1 Before turning on the unit under test (UUT):
– Make sure all connections are done correctly.
– Connect the 3-phase power cord to the UUT before connecting the plug to
3-phase main power trunk.
2During test:
– DO NOT probe any area of the UUT as there is HIGH RAIL VOLTAGE present
while the UUT is powered ON.
– If you wish to measure any test points, always ensure that the DMM probes
stay on the measurement area before powering on the UUT.
3 After test:
– Turn off the UUT and all other testing equipment.
– Unplug the 3-phase power cord immediately.
– DO NOT touch any location of the UUT as the HIGH RAIL VOLTAGE is slowly
discharging (the RAIL LED is RED).
– Wait 5 minutes or until the RAIL LED is OFF before performing any
disassembly procedure.
Troubleshooting1
Keysight RP7900 Series Advanced Service Guide15
1Troubleshooting
Introduction to the Titan HV (RP7900 Series) Architecture
Listed below are the Titan HV models (RP7900 Series):
– RP7951AT, RP7952AT, N6991AT
– RP7951A, RP7952A, RP7953A: Using AC input 208 Vrms
– RP7961A, RP7962A, RP7963A: Using AC input 400 Vrms
– Control board and digital personality module (DPM)
[1]
: Using AC input 208 Vrms
0 to 500 V
0 to ±20 A
5 kW
0 to 500 V
0 to ±40 A
10 kW
0 to 950 V
0 to ±20 A
10 kW
– Output board
–Bias board
– Customer interface board (P600 and carrier)
[1] Limited distirbution/customers only. Not available for sale to the public on www.keysight.com.
16Keysight RP7900 Series Advanced Service Guide
Titan HV architecture:
Shown below is the block diagram for a Titan HV unit.
– Titan HV 5 kW models (RP7951A/RP7961A): One pair of isolation board and
regulation board.
– Titan HV 10 kW models (RP7952A/RP7962A/RP7953A/RP7963A): Two pairs of
isolation board and regulation board.
Troubleshooting1
Keysight RP7900 Series Advanced Service Guide17
1Troubleshooting
– Power Good (PG) signal: If the PG signal is not detected, the input board can
– Power Fault (PF) signal: If the PF signal is detected, the input board asserts
shut down the isolation boards and bias board and create a “Channel Fail”
error code at display.
this signal when it determines if the output power should be inhibited to
preserve rail charge in the event of a line fault.
3-phase AC/DC front end:
The 3-phase AC/DC front end consists of the Power Factor Correction (PFC)
bias-control board, PFC driver board, and PFC inverter board. Its main function is
to convert the 3-phase AC input voltage to the require DC voltage as shown in
table below.
The AC front end will assert a PF signal to the secondary FPGA when the line
conditions are severe enough that the output power should be restricted or if the
rail voltage dips below a ‘power fault’ level. The purpose of this signal is to quickly
notify the regulation board to temporarily latch its output in the event of a brief
line drop out.
ModelAC 3-phase inputDC output
RP7951A, RP7952A, RP7953A208 Vrms425 Vdc
RP7961A, RP7962A, RP7963A400 Vrms980 Vdc
18Keysight RP7900 Series Advanced Service Guide
Troubleshooting1
PFC inverter board operation
– The inverter boards consists of fuses, relay, big relay, and hall current sensors.
– The AC 3-phase input will go through the fuses. By turning on the bias, the AC
input will go through a small relay with a resistor path in order to have a soft
charge on the capacitor in the driver board. After that, the big relay will be
turned on when you hear the second clicking sound.
– The current passes through the hall sensor into the choke followed by the IGBT
and output capacitors.
PFC driver board operation
– The PFC driver boards consists of photo-detectors and big capacitors. The
gate driver output is influenced by signals from the photo-detector circuitry.
During normal operation, if the supply voltage is above the UVLO threshold,
the output of the photo-detector will drive the IGBTs of the output stage.
Keysight RP7900 Series Advanced Service Guide19
1Troubleshooting
PFC bias control board operation
– The PFC bias control board consists of AC/DC current sensing, instantaneous
– The main purpose of the PFC control board is to provide the protection when
– The DC bus voltage monitors the output capacitor voltage. The center tap
– The function of the dead time circuit is to make sure that the gates will not be
– The triangle wave generator function acts as a reference signal, which
– The IPEAK_fault signal (peak current latch signal) will go into the inhibit logic
current protection, IGBT DESAT and PEAK current latch circuitry, AC/ DC
voltage sensing circuitry, current control loop, DC voltage error amplifier, and
dead circuitry.
abnormalities are detected on the peak current and to control and adjust the
DC output voltage.
monitors voltage across one capacitor whereas the DC bus monitors voltage
across the output cap. The main function of the center tap sensing is to ensure
that the voltage across is balanced.
turned on at the same time. It allows certain delays to prevent a short circuit.
compares the IMON signal, which eventually determines the PWM gate duty
cycle. This is a triangle waveform with a frequency of 33 kHz.
circuitry. In normal mode, IPEAK_latched and OC_latched must always stay
high whereas the Inhibit_R,Y,B depends on the Inverter_ON_R,Y,B to decide
whether it needs to turn the gate drive on or off. If the Inhibit_R,Y,B signal goes
low, the microprocessor will shut down the gate immediately.
20Keysight RP7900 Series Advanced Service Guide
Troubleshooting1
Isolation and isolation attic board operation
– The isolation board consists of a H bridge circuitry that can step up and step
down the voltage to the required voltage level. Its main function is to provide
the isolation between the primary and secondary circuits. It receives the DC
voltage from the AC front end and then adjusts the voltage level to 565 V. The
isolation attic board consist of a transformer and over-current protection
circuitry.
– The isolation board protects itself from ‘live’ conditions, such as local over
temperature (OT) and rail over voltage (OV) or low voltage (LV). The source of
a rail OV/LV will either be an issue with its input, an internal malfunction, or a
regulation board malfunction.
Keysight RP7900 Series Advanced Service Guide21
1Troubleshooting
Bias board operation
– The bias board is made of a half-bridge LLC with two flying shielded
transformers.
– It receives the PG signal and outputs voltage (425 V or 980 V) from the AC
front end, steps down the voltage, and provides the bias voltages to the
respective modules.
– It communicates using the PG signal from the front-end.
Provides ±23 V to the isolation board
Provides ±23 V to the regulation board
Provides +12 V to the chassis fan
Provides ±15 V to the control board
22Keysight RP7900 Series Advanced Service Guide
Troubleshooting1
Output board operation
– The output board contains an accuracy shunt resistor, a common mode choke,
filtering circuitry, and a solid state output disconnect circuit up to 40 A.
– Feedback circuitry such as V
accuracy of the voltage or current. The output board has different
configuration, such as parallel or series — it depends on the unit model
whether it is a high voltage or high current model. The output board will
provide the second level of filtering to the output.
Keysight RP7900 Series Advanced Service Guide23
mon
and I
will be used to fine tune the
Mon
1Troubleshooting
MASTER/SLAVE board operation
– The master slave circuitry allows communication between the units. This
allows the user to talk with only the master when paralleling units.
24Keysight RP7900 Series Advanced Service Guide
Troubleshooting1
Digital personality module (DPM) operation
– The DPM modules consists of the FPGA, AUX DAC, and AUX ADC, which main
purpose is to process the signal received. The calibration files will be stored in
the DPM.
P600 and constellation boards operation
– The P600 is the processor board, which will store the firmware.
– The constellation board is the interface board, which is equipped with other
communication peripherals such as the USB port, LAN port, and GPIB ports.
Keysight RP7900 Series Advanced Service Guide25
Loading...
+ 58 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.